Agri-Fab 45-0462/45-0471 User manual

Category
Spreader
Type
User manual

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FORM NO. 41178 (05/17/10)
130 LB. PUSH SPREADER
ÉPANDEUR POUSSÉ DE 130 LB. (59 KG)
ESPARCIDOR DE EMPUJE DE 130 LBS. (59 KG)
OWNERS MANUAL
NOTICE D’UTILISATION
MANUAL DEL USUARIO
Model No.
Modèle No.
Modelo No.
45-0462
45-0471
CAUTION:
Read Rules for
Safe Operation
and Instructions
Carefully
ATTENTION:
Lire et suivre attentivement
les instructions et
consignes de sécurité de
cette notice.
PRECAUCION:
Lea cuidadosamente
los Procedimientos e
Instrucciones para la
Operación Segura de la
Máquina.
• Safety
• Assembly
• Operation
• Maintenance
• Parts
• Seguridad
• Ensamblaje
• Operación
• Mantenimiento
• PiezasdeRepuesto
• Sécurité
• Montage
• Utilisation
• Entretien
• PiècesdeRechange
Call1-800-448-9282formissingpartsorassemblyhelp.
2
45-0471 ONLY
D
F
I
H
G
E
A
C
B
J
SAFETY RULES
CARTON CONTENTS
LOOK FOR THIS SYMBOL TO POINT OUT
IMPORTANT SAFETY PRECAUTIONS.
IT MEANS — ATTENTION! BECOME
ALERT! YOUR SAFETY IS INVOLVED.
CAUTION: VEHICLE BRAKING AND
STABILITY MAY BE AFFECTED WITH
THE ADDITION OF AN ACCESSORY
OR AN ATTACHMENT. BE AWARE OF
CHANGING CONDITIONS ON SLOPES.
The following safety precautions are suggested. This
broadcastspreaderisdesigned,engineeredandtestedto
offerreasonablysafeandeffectiveservice,provideditis
operatedinstrictaccordancewiththeseinstructions.Failure
todosomayresultinpersonalinjury.Alwaysobservethe
rules of safe operation.
1. Donotallowanyonetooperatethebroadcastspreader
withoutproperinstructions.
2. Do not permit children to operate the broadcast
spreader.
3. Weareyeandhandprotectionwhenhandlingandwhen
applyinglawnorgardenchemicals.
4. Readthechemicallabelinstructionsandcautionsfor
handling and applying the chemicals purchased for
spreading.
5. Keepallnuts,boltsandscrewstighttobesureequipment
isinsafeworkingcondition.
6. Follow maintenance and lubrication instructions as
outlinedinthismanual.
REF QTY PART NO DESCRIPTION
A 1 HopperAssembly
B 1 66866 FlowControlAssembly
C 1 42004 Tube,Stand
D 1 42006 Tube,Handle
E 1 42012 Bail,FlowControl
REF QTY PART NO DESCRIPTION
F 1 41086 SideDeector
G 1 41094 PushRod
H 1 42186 Connecting Rod
I 1 41099 DeectorRod
J 1 41316 Hopper Cover
3
NOT SHOWN FULL SIZE
SHOWN FULL SIZE
AA BB
DD
EE
GG
HH
JJ
REF QTY PART NO DESCRIPTION
AA 2 47856 Screw,5/16x3/4"Thd.Form
BB 2 43648 Bolt,Hex1/4-20x1-1/2
DD 1 43012 Bolt,Hex1/4-20x3/4(45-0471)
EE 2 HA23740 Screw,1/4-20Thd.Form(45-0471)
FF 4 47189 Nut,Hex1/4-20Nylock(45-0462)
5 47189 Nut,Hex1/4-20Nylock(45-0471)
REF QTY PART NO DESCRIPTION
GG 1 141 Washer,(45-0471)
HH 2 43086 LockWasher,5/16"
II 1 42115 Grip,Foam(45-0471)
JJ 1 41089 Clamp,PushRod(45-0471)
KK 1 42188 Eye Clamp (45-0471)
LL 1 47317 Grip,2"(45-0471)
HARDWARE PACKAGE
II
KK LL
FF
4
ASSEMBLY INSTRUCTIONS
STEP 2: (SEE FIGURE 2)
• Attachthestandtube(C)tothehoppertubesusing
two1/4-20x1-1/2hexbolts(BB),thetwopre-
assembledbolts,andfour1/4-20nylocknuts(FF).
STEP 3: (SEE FIGURE 3)
THIS STEP FOR MODEL 45-0471 ONLY
• Applyliquidsoaptotheinsideofthefoamgrip(II).
Workthesoapdownthelengthofthegriptocoat
theinside.Slidethegripontothehandle(D)untilitis
centered.
HINT:Thelesssoapleftinthegrip,thesoonerthegrip
willdryandbecomesnugonthehandle.
FIGURE 2
TOOLS REQUIRED FOR ASSEMBLY
(1) Hammer
(2) 7/16"Wrenches
(1) Knife or Scissors
Layoutandidentifypartsandhardwareusingthe
illustrations on pages 2 and 3.
BB
FF
FF
C
FIGURE 3
II
D
FIGURE 1
SPACER
PRE-ASSEMBLED
1/4" NYLOCK NUT
STEP 1: (SEE FIGURE 1)
• Removepre-assembled1/4"nylocknutsandspacers
frominsideofhoppertubes.Discardspacersonce
removed.Setaside1/4"nylocknutsforuseinstep2.
5
AA
HH
D
STEP 4: (SEE FIGURE 4)
• Assemblethehandletube(D)tothehoppertubes
usingtwo5/16x3/4screws(AA)and5/16"lock
washers(HH).
STEP 5: (SEE FIGURE 5)
• Inserttheendsoftheowcontrolbail(E)intothe
handletube(D),insertingthebentendrst.Thebail
shouldpullbackfreelyagainstthehandle.
FIGURE 4
FIGURE 5
STEP 6: (SEE FIGURE 6)
• Inserttheendofthecableintotheowcontrolbail(E).
• Attachtheowcontrolassembly(B)usingtwo1/4-20
nylocknuts(FF).
HINT:Iftheboltsspinwhentightening,pullonthebolts
andturnthemuntiltheylockinplace.Pushinontheow
controldialtohelpkeeptheboltslockedinplacewhile
tightening.
FF
FIGURE 6
E
HH
AA
B
D
E
6
JJ
FIGURE 9
FIGURE 10
KK
LL
FF
DD
KK
JJ
G
G
GG
F
I
H
EE
EE
ORIGINAL
FASTENERS
STEP 7: (SEE FIGURE 7)
THIS STEP FOR MODEL 45-0471 ONLY
• Assemblethedeectorrod(I),washer(GG),and
connectingrod(H)tothedeector(F)usingthe
threadformingscrew(EE).Tightenthescrewuntilit
isjustsnugandthenbackitoff1/4turnoruntilthe
deectorrod(H)willslidefreely.
STEP 8: (SEE FIGURE 8)
THIS STEP FOR MODEL 45-0471 ONLY
• Removethebolt,washersandnutsthatare
assembledintheupperholeintherighthoppertube.
• Attachthedeectorrod(I)totheupperholeinthe
hoppertubeusingtheoriginalbolt,washersandnut
thatwereremoved.Attachthedeectorrodtothe
emptymiddleholeinthehoppertubeusinga1/4"
selfthreadingscrew(EE).
FIGURE 7
FIGURE 8
I
STEP 9: (SEE FIGURE 9)
THIS STEP FOR MODEL 45-0471 ONLY
• Attachthepushrodclamp(JJ)andtheeyeclamp
(KK)totherightsideofthehandletube.Youmay
needtogentlytaptheclampsintotheholesinthe
tubewithahammer.
STEP 10: (SEE FIGURE 10)
THIS STEP FOR MODEL 45-0471 ONLY
• Slidethepushrod(G)upthroughtheeyeclamp(KK)
andthenclipitintothepushrodclamp(JJ).
• Attachthepushrodtotheconnectingrodusinga1/4-
20x3/4"hexbolt(DD)anda1/4-20nylocknut(FF).
• Installthegrip(LL)ontotheendofthepushrod.
7
OVERLAP
8' to
10'
FIGURE 12
OPERATING SPEED - 3 MPH. (100 ft. in 23 seconds)
IMPORTANT:Applicationratesshowninthechartare
affectedbyhumidityandbythemoisturecontentofthe
material(granularandpellet).Minorsettingadjustments
maybenecessarytocompensateforthiscondition.
HOW TO USE
THE SIDE DEFLECTOR (45-0471 only)
1. Pushonthepushrodtoslidethedeectordowntoits
bottompositiontopreventbroadcastingtothatsideof
thespreader.
THE FLOW CONTROL (Refertogure11)
1. Refertotheapplicationchartonthispageandtothe
instructionsonthefertilizerbagtoselecttheproper
owratesetting.
2. ReleasetheowcontrolbailtotheCLOSEDposition
3. Pushinonthedialandturntothedesiredsetting.
4. Pulltheowcontrolbailbackagainstthehandleto
theOPENpositiontostartspreading.Thehigherthe
settingnumber,thewidertheowplateinthebottom
ofthehopperwillopen.Theowplateshouldopen
abouthalfwaywiththedialsetat"5".SeeServiceand
Adjustmentsifthesettingisnotaccurate.
OPERATION
APPLICATION CHART
MATERIAL
TYPE
FLOW
SETTING
SPREAD
WIDTH
FERTILIZER
Powder(notrecommended) 3 - 5 3' - 4'
Granular 3 - 5 8' - 10'
Pelleted 3 - 5 10' - 12'
Organic 6 - 8 6' - 8'
GRASS SEED
Fine 3 - 4 6' - 7'
Coarse 4 - 5 8' - 9'
ICE MELTER 6 - 8 10' - 12'
FIGURE 11
USING YOUR SPREADER
Powderedlawnchemicalsarenotrecommendeddue
todifcultyinobtainingasatisfactoryorconsistent
broadcastpattern.
1. Determineapproximatesquarefootageofareatobe
covered and estimate amount of material required.
2. Makesuretheowplateisclosed.
3. Fillthehopper,breakingupanylumpyfertilizer.
4. Settheowcontroldialwiththeowplateclosed.
Refertotheinstructionsonthefertilizerbagandto
theapplicationchartonthispagetoselecttheproper
owratesetting.Theapplicationchartiscalculated
forlighttoheavyapplicationataspeedof3mph,or
100ft.in23seconds.Avariationinspeedwillrequire
anadjustmentoftheowratetomaintainthesame
coverage.Thefasteryouwalk,thewiderthebroadcast
width.
5. Alwaysstartthespreaderinmotionbeforepullingback
thebailtoopentheowplate.
6. Alwaysreleasethebailtoclosetheowplatebefore
turningaroundorstoppingthespreader.
7. Iffertilizerisaccidentallydepositedtooheavilyina
smallarea,soaktheareathoroughlywithagarden
hoseorsprinklertopreventburningofthelawn.
8. Toinsureuniformcoverage,makeeachpasssothat
thebroadcastpatternslightlyoverlapsthepattern
fromthepreviouspassasshowningure12.The
approximatebroadcastwidthsfordifferentmaterials
areshownintheapplicationchartonthispage.
9. Whenbroadcastingweedcontrolfertilizers,make
surethebroadcastpatterndoesnothitevergreen
trees,owersorshrubs.Ifyourspreaderisequipped
withasidedeector,lowerittobroadcasttoonlyone
side of spreader.
10. Heavy moisture conditions may require use of a vinyl
hoppercovertokeepcontentsdry.Thecoveractsasa
windandmoistureshield,butshouldnotbeusedasa
raincover.The#41316covercanbeorderedasan
optionforthe45-0462spreader.Seepages18and19.
8
MAINTENANCE
CHECK FOR LOOSE FASTENERS
1. Beforeeachuse,makeathoroughvisualcheckofthe
spreaderforanyboltsandnutswhichmayhave
loosened.Retightenanylooseboltsandnuts.
CHECK FOR WORN OR DAMAGED PARTS
2. Checkforwornordamagedpartsbeforeeachuse.
Repair or replace parts if necessary.
CHECK TIRE INFLATION
3. Checkiftiresareadequatelyinatedbeforeeachuse.
Donotinatetiresbeyondmaximumrecommended
pressure on tire.
CLEANING
4. Rinseinsideofhopperandexteriorofspreaderand
allowtodrybeforestoring.
LUBRICATE(Seegure13)
5. Removethethreeclipsfromthegearbox.Separate
thegearboxhousings.
6. Wipeanydirtorgrimefromthegears.
7. Lightlyapplyautomotivegreaseasneededtogears.
8. Lightlyoilthetopofthegearboxandthevertical
spreadershaft.
9. Re-assemblethegearboxhousingsandsecurethem
withtheclips
10. Oilthe(idler)wheelandtheaxlebushingsatleast
once a year or more often as needed.
STORAGE
1. Rinseinsideofhopperandexteriorofspreaderand
allowtodrybeforestoring.
2. Storeinaclean,dryarea.
SERVICE AND ADJUSTMENTS
1. Iftheaxleandgearassemblyisdisassembled,mark
downthepositionsofthepartsastheyareremoved.
Thedrivewheelandlargegearpositions,inrelation
tothesmallgear,determinewhichdirectionthe
impellerwillspin.Besuretoreassemblethemintheir
originalpositions.(Refertotheexplodedpartsview
onpage18).Makesurethewashers(items15and
30onpage18and19)areinplacewhenassembling
theaxlecomponents.Addgreasetogears.
FIGURE 13
FIGURE 14
CAUTION: DO NOT inatetiresbeyondthe
maximumrecommendedpressureprinted
on side of tire.
CLIPS
OIL
GREASE
OIL
CONDUIT CLIP
FLOW PLATE
TO ADJUST THE FLOW CONTROL SETTING
1. Settheowcontroldialtozero.
2. Pulltheowcontrolbailbackagainststhehandleto
theOPENpositionandtieitagainstthehandle.
3. Loosenthenutthatfastenstheconduitcliptothe
bottomofthespreader.Seegure14.
4. Spreadtheendsoftheclipuntilthecablecanslide
backandforth.Seegure14.
5. Holdtheconduitclipinalignmentandpullonthe
cableuntiltheowplatemovesjustslightly,then
tightenthenutwhileholdingthecableandcableclip
inplace.Seegure14.
6. Releasetheowcontrolbailfromthehandle.Verify
thattheowplateisclosed.Settheowcontroldial
at"5".MovetheowcontrolbailbacktotheOPEN
positionandverifythattheowplateisopenabout
halfway.Ifitisnot,repeattheseinstructions.
NOTE:Crossbracenotshownforclarity.
9
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REPAIR PARTS FOR 45-0462, 45-0471 130 LB. PUSH SPREADER
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REPAIR PARTS FOR 45-0462, 45-0471 130 LB. PUSH SPREADER
REF QTY PART NO DESCRIPTION
1 1 41084 Hopper
2 1 41316 Hopper Cover (45-0471)
3 1 41097 Tube,HopperSupportLH
4 1 41096 Tube,HopperSupportRH
5 1 42004 Tube,Stand
6 1 42006 Tube,Handle
7 1 42115 Grip,Foam(45-0471only)
8 1 42012 Bail,FlowControl
9 2 40880 Wheel
10 2 49870 Bolt,Hex1/4-20x2-1/2
11 7 1509-69 Bolt,Hex1/4-20x1-3/4
12 2 43648 Bolt,Hex1/4-20x1-1/2
13 1 43012 Bolt,Hex1/4-20x3/4(45-0471)
14 12 47189 Nut,Hex1/4-20Nylock(45-0462)
13 47189 Nut,Hex1/4-20Nylock(45-0471)
15 4 R19212016 Washer,.6562x1.25x.0598
16 2 48857 Spacer,.64IDx.84ODx1.00
17 2 40315 Bearing,FlatSidedFlange
18 2 48499B HubCap
19 1 66866 FlowControl(incl.items20-24)
20 1 41093 Cable,FlowControl(ref66866)
21 1 41087 Dial,FlowControl(ref66866)
22 1 41088 Housing,FlowControl(ref66866)
23 1 42007 Spring,FlowControl(ref66866)
24 1 41092 Shuttle,FlowControl(ref66866)
25 1 1509-90 Bolt,Hex1/4-20x1-1/4
26 4 1543-69 Washer,Nylon.3281x.75
27 5 43088 Washer,1/4Std.312x.734
28 1 26711 Shaft,Spreader
29 2 47212 Housing,LargeGear
30 3 44125 Washer,.625x1.0x.03
31 1 47204 Yoke,Large
REF QTY PART NO DESCRIPTION
32 1 43659 Pin,Spring3/16x1
33 1 47209 Gear,Large
34 1 47205 Gear,Small
35 1 26710 Shaft,AxleSpreader
36 1 41090 Plate,Flow
37 2 42011 Spring,FlowPlate
38 1 41196 7/32"ConduitClip
39 1 44285 Bushing,HopperBottomBlack
40 1 49898 Clip,Hairpin5/8
41 1 46855 Pin,Cotter3/16"x2"
42 1 48934 Hairpin,Agitator
43 2 46055 Pin,Spring1/8x1
44 1 04367 Spreader Impeller
45 2 49897 Clip,Hairpin7/8
46 1 43010 Pin,Cotter1/8x1-1/4
47 1 41086 SideDeector(45-0471)
48 1 41089 Clamp,PushRod(45-0471)
49 1 41094 PushRod(45-0471)
50 1 41099 DeectorRod(45-0471)
51 1 42186 Connecting Rod (45-0471)
52 1 42188 Eye Clamp (45-0471)
53 1 47317 Grip,2"(45-0471)
54 2 HA23740 Screw,1/4-20Tapping(45-0471)
55 1 141 Washer,.378x1.25x.061(45-0471)
56 2 48402 Plug,1/4"(ChristmasTree)
57 1 27170 Cross Brace
58 1 43177 LockWasher,1/4"
59 1 23625 Spacer
60 1 741-0475 Bushing,3/8"Plastic
61 2 47856 Screw,5/16x3/4"
62 2 43086 LockWasher,5/16"
1 41178 Owner'sManual
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©2009Agri-Fab,Inc.
REPAIR PARTS
Agri-Fab,Inc.
809SouthHamilton
Sullivan,IL.61951
217-728-8388
www.agri-fab.com
Thisdocument(ormanual)isprotectedundertheU.S.CopyrightLawsandthecopyrightlawsofforeigncountries,
pursuanttotheUniversalCopyrightConventionandtheBerneconvention.Nopartofthisdocumentmaybereproduced
ortransmittedinanyformorbyanymeans,electronicormechanical,includingphotocopyingorrecording,orbyany
informationstorageorretrievalsystem,withouttheexpresswrittenpermissionofAgri-Fab,Inc.Unauthorizedusesand/or
reproductionsofthismanualwillsubjectsuchunauthorizedusertocivilandcriminalpenaltiesasprovidedbytheUnited
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Agri-Fab 45-0462/45-0471 User manual

Category
Spreader
Type
User manual
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