Woodstock W1850 Owner's manual

Brand: Woodstock

Model: W1850

Type: Owner's manual

This manual is also suitable for

1 in. X 42 in. Belt

OWNER'S MANUAL

(FOR MODELS MANUFACTURED SINCE 06/17)

MODEL W1850

1" X 42" BELT w/8" DISC SANDER

Phone: (360) 734-3482 • Online Technical Support: [email protected]

WARNING: NO PORTION OF THIS MANUAL MAY BE REPRODUCED IN ANY SHAPE OR FORM WITHOUT

THE WRITTEN APPROVAL OF WOODSTOCK INTERNATIONAL, INC.

#19106KB Printed in China

This manual provides critical safety instructions on the proper setup,

operation, maintenance, and service of this machine/tool. Save this

document, refer to it often, and use it to instruct other operators.

Failure to read, understand and follow the instructions in this manual

may result in fire or serious personal injury—including amputation,

electrocution, or death.

The owner of this machine/tool is solely responsible for its safe use.

This responsibility includes but is not limited to proper installation in

a safe environment, personnel training and usage authorization,

proper inspection and maintenance, manual availability and compre-

hension, application of safety devices, cutting/sanding/grinding tool

integrity, and the usage of personal protective equipment.

The manufacturer will not be held liable for injury or property

damage from negligence, improper training, machine modifications or

misuse.

Some dust created by power sanding, sawing, grinding, drilling, and

other construction activities contains chemicals known to the State of

California to cause cancer, birth defects or other reproductive harm.

Some examples of these chemicals are:

• Lead from lead-based paints.

• Crystalline silica from bricks, cement and other masonry products.

• Arsenic and chromium from chemically-treated lumber.

Your risk from these exposures varies, depending on how often you

do this type of work. To reduce your exposure to these chemicals:

Work in a well ventilated area, and work with approved safety equip-

ment, such as those dust masks that are specially designed to filter

out microscopic particles.

SET UPELECTRICAL MAINTENANCE

SERVICE PARTS

OPERATIONS

SAFETYINTRODUCTION

USE THE QUICK GUIDE PAGE LABELS TO SEARCH OUT INFORMATION FAST!

INTRODUCTION .....................................2

Woodstock Technical Support .................. 2

Machine Specifications .......................... 3

Identification ..................................... 5

SAFETY ...............................................6

Standard Machinery Safety Instructions ...... 6

Additional Safety for Belt & Disc Sanders .... 8

ELECTRICAL .........................................9

Circuit Requirements ............................ 9

Grounding Requirements ...................... 10

Extension Cords ................................ 10

SETUP .............................................. 11

Unpacking ....................................... 11

Items Needed for Setup ....................... 11

Inventory ........................................ 12

Hardware Recognition Chart ................. 13

Machine Placement ............................ 14

Cleaning Machine ............................... 14

Bench Mounting................................. 15

Assembly ......................................... 16

Dust Collection ................................. 20

Test Run .......................................... 21

OPERATIONS....................................... 22

General .......................................... 22

Disc Sanding ..................................... 23

Belt Sanding ..................................... 24

ACCESSORIES ...................................... 25

MAINTENANCE .................................... 27

General .......................................... 27

Cleaning & Protecting ......................... 27

Lubrication ...................................... 27

Sanding Belt Tracking .......................... 28

Changing Sanding Belt ......................... 28

Changing Sandpaper Disc ..................... 29

Squaring Disc Table ............................ 29

Tensioning/Replacing V-Belt .................. 30

Troubleshooting ................................. 31

Electrical Safety Instructions ................. 33

Wiring Diagram ................................. 34

PARTS .............................................. 35

Main Breakdown ................................ 35

Parts List ......................................... 36

Labels & Cosmetics ............................ 37

WARRANTY ........................................ 41

Contents

-2-

Model W1850 (For Machines Mfd. Since 06/17)

INTRODUCTION

Woodstock Technical Support

This machine has been specially designed to provide many years of trouble-free service. Close attention

to detail, ruggedly built parts and a rigid quality control program assure safe and reliable operation.

Woodstock International, Inc. is committed to customer satisfaction. Our intent with this manual is to

include the basic information for safety, setup, operation, maintenance, and service of this product.

We stand behind our machines! In the event that questions arise about your machine, please contact

Woodstock International Technical Support at (360) 734-3482 or send e-mail to: tech-support@shopfox.

biz. Our knowledgeable staff will help you troubleshoot problems and process warranty claims.

If you need the latest edition of this manual, you can download it from http://www.shopfox.biz.

If you have comments about this manual, please contact us at:

Woodstock International, Inc.

Attn: Technical Documentation Manager

P.O. Box 2309

Bellingham, WA 98227

Email: manuals@woodstockint.com

-3-

Model W1850 (For Machines Mfd. Since 06/17)

INTRODUCTION

Model W1850 Machine Specifications, Page 1 of 2

MODEL W1850

1" X 42" BELT WITH 8" DISC SANDER

Product Dimensions

Weight........................................................................................................... 59 lbs.

Width (side‐to‐side) x Depth (front‐to‐back) x Height.............................. 19‐1/2 x 26 x 14‐1/2 in.

Footprint (Length x Width)......................................................................... 18‐1/2 x 11 in.

Shipping Dimensions

Type.................................................................................................... Cardboard Box

Content........................................................................................................ Machine

Weight........................................................................................................... 64 lbs.

Length x Width x Height........................................................................... 15 x 22 x 14 in.

Must Ship Upright.................................................................................................. Yes

Electrical

Power Requirement.................................................................... 110V, Single‐Phase, 60 Hz

Full‐Load Current Rating........................................................................................... 4A

Minimum Circuit Size............................................................................................. 15A

Connection Type......................................................................................... Cord & Plug

Power Cord Included.............................................................................................. Yes

Power Cord Length............................................................................................... 6 ft.

Power Cord Gauge............................................................................................ 18 AWG

Plug Included....................................................................................................... Yes

Included Plug Type............................................................................................... 5‐15

Switch Type............................................................. Toggle Safety Switch w/Removable Key

Motors

Main

Horsepower.............................................................................................. 1/3 HP

Phase.............................................................................................. Single‐Phase

Amps........................................................................................................... 4A

Speed.................................................................................................. 1725 RPM

Type................................................................................ Capacitor‐Start Induction

Power Transfer ...................................... V‐Belt (Sanding Belt), Direct Drive (Sanding Disc)

Bearings............................................................... Shielded & Permanently Lubricated

-4-

Model W1850 (For Machines Mfd. Since 06/17)

INTRODUCTION

Model W1850 Machine Specifications, Page 2 of 2

Main Specifications

Belt Sander Info

Sanding Belt Width........................................................................................ 1 in.

Sanding Belt Length...................................................................................... 42 in.

Sanding Belt Speed.................................................................................. 3000 FPM

Table Length............................................................................................... 7 in.

Table Width................................................................................................ 6 in.

Table Thickness........................................................................................ 9/16 in.

Table Tilt................................................................................ Left 0, Right 45 deg.

Table‐to‐Floor Height..................................................................................... 8 in.

Platen Type................................................................................................ Steel

Platen Length.............................................................................................. 4 in.

Platen Width............................................................................................... 1 in.

Disc Sander Info

Disc Diameter.............................................................................................. 8 in.

Disc Speed............................................................................................ 1725 RPM

Disc Sandpaper Backing Type............................................................................. PSA

Table Length.............................................................................................. 10 in.

Table Width................................................................................................ 4 in.

Table Thickness......................................................................................... 3/4 in.

Table Tilt................................................................................ Left 0, Right 45 deg.

Table‐to‐Floor Height................................................................................ 5‐1/2 in.

Construction Materials

Base............................................................................................... Formed Steel

Table......................................................................................... Ground Cast Iron

Frame.................................................................................................. Cast Iron

Disc.................................................................................................... Aluminum

Miter Gauge................................................................................................ Steel

Paint Type/Finish............................................................................. Powder Coated

Other Related Info

Miter Gauge Slot Width................................................................................. 12mm

Miter Gauge Slot Height.................................................................................. 5mm

Number of Dust Ports......................................................................................... 2

Dust Port Size.............................................................................................. 2 in.

Other

Country of Origin ............................................................................................... China

Warranty ....................................................................................................... 2 Years

Approximate Assembly & Setup Time ................................................................. 30 Minutes

Serial Number Location .................................................................................... ID Label

Features

Dual Cast‐Iron Tables with Miter Slots

Tables Tilt to 45 Degrees

Two 2" Dust Ports

Single‐Knob Belt Tracking

-5-

Model W1850 (For Machines Mfd. Since 06/17)

INTRODUCTION

Identification

A. Sanding Belt 1" x 42"

B. Sanding Belt Tracking Knob

C. Sanding Disc 8"

D. Miter Gauge

E. Sanding Disc Table

F. V-Belt Safety Cover

G. Sanding Belt Safety Cover

H. Sanding Belt Dust Port

I. Motor

J. Disc Table Angle Scale

K. Disc Table Lock Handle

L. Disc Dust Port

M. ON/OFF Switch with Disabling Key

N. Rubber Machine Feet

O. Sanding Belt Table Lock Handle

P. Sanding Belt Table

Become familiar with the names and locations of the controls and features shown below to better

understand the instructions in this manual.

For Your Own Safety Read instruction

Manual Before Operating the Sander

a) Wear eye and ear protection.

b) Support workpiece on worktable.

c) Maintain the smallest gap possible

between worktable and sandpaper.

d) Avoid kickback by sanding in

accordance with directional arrows.

-6-

Model W1850 (For Machines Mfd. Since 06/17)

SAFETY

Indicates a potentially hazardous situation which, if not avoided,

MAY result in minor or moderate injury.

Indicates an imminently hazardous situation which, if not avoided,

WILL result in death or serious injury.

Indicates a potentially hazardous situation which, if not avoided,

COULD result in death or serious injury.

This symbol is used to alert the user to useful information about

proper operation of the equipment or a situation that may cause

damage to the machinery.

NOTICE

SAFETY

OWNER’S MANUAL.

Read and understand this

owner’s manual BEFORE using machine.

TRAINED OPERATORS ONLY.

Untrained operators

have a higher risk of being hurt or killed. Only

allow trained/supervised people to use this

machine. When machine is not being used,

disconnect power, remove switch keys, or

lock-out machine to prevent unauthorized

use—especially around children. Make

workshop kid proof!

DANGEROUS ENVIRONMENTS.

Do not use

machinery in areas that are wet, cluttered,

or have poor lighting. Operating machinery

in these areas greatly increases the risk of

accidents and injury.

MENTAL ALERTNESS REQUIRED.

Full mental

alertness is required for safe operation of

machinery. Never operate under the influence

of drugs or alcohol, when tired, or when

distracted.

ELECTRICAL EQUIPMENT INJURY RISKS. You can

be shocked, burned, or killed by touching live

electrical components or improperly grounded

machinery. To reduce this risk, only allow an

electrician or qualified service personnel to

do electrical installation or repair work, and

always disconnect power before accessing or

exposing electrical equipment.

DISCONNECT POWER FIRST. Always disconnect

machine from power supply BEFORE making

adjustments, changing tooling, or servicing

machine. This eliminates the risk of injury

from unintended startup or contact with live

electrical components.

EYE PROTECTION. Always wear ANSI-approved

safety glasses or a face shield when operating

or observing machinery to reduce the risk of

eye injury or blindness from flying particles.

Everyday eyeglasses are not approved safety

glasses.

Standard Machinery Safety Instructions

For Your Own Safety,

Read Manual Before Operating Machine

The purpose of safety symbols is to attract your attention to possible hazardous conditions. This

manual uses a series of symbols and signal words intended to convey the level of importance of the

safety messages. The progression of symbols is described below. Remember that safety messages by

themselves do not eliminate danger and are not a substitute for proper accident prevention mea-

sures—this responsibility is ultimately up to the operator!

SAFETY

Standard Machinery Safety Instructions

-7-

Model W1850 (For Machines Mfd. Since 06/17)

SAFETY

WEARING PROPER APPAREL. Do not wear

clothing, apparel, or jewelry that can become

entangled in moving parts. Always tie back

or cover long hair. Wear non-slip footwear to

avoid accidental slips, which could cause loss

of workpiece control.

HAZARDOUS

DUST. Dust created while using

machinery may cause cancer, birth defects,

or long-term respiratory damage. Be aware of

dust hazards associated with each workpiece

material, and always wear a NIOSH-approved

respirator to reduce your risk.

HEARING PROTECTION.

Always wear hearing

protection when operating or observing

loud machinery. Extended exposure to this

noise without hearing protection can cause

permanent hearing loss.

REMOVE ADJUSTING TOOLS.

Tools left on

machinery can become dangerous projectiles

upon startup. Never leave chuck keys,

wrenches, or any other tools on machine.

Always verify removal before starting!

INTENDED USAGE.

Only use machine for its

intended purpose—never make modifications

without prior approval from Woodstock

International. Modifying machine or using

it differently than intended will void the

warranty and may result in malfunction or

mechanical failure that leads to serious

personal injury or death!

AWKWARD POSITIONS.

Keep proper footing and

balance at all times when operating machine.

Do not overreach! Avoid awkward hand

positions that make workpiece control difficult

or increase the risk of accidental injury.

CHILDREN & BYSTANDERS.

Keep children and

bystanders at a safe distance from the work

area. Stop using machine if they become a

distraction.

GUARDS & COVERS.

Guards and covers reduce

accidental contact with moving parts or flying

debris—make sure they are properly installed,

undamaged, and working correctly.

FORCING MACHINERY. Do not force machine. It

will do the job safer and better at the rate for

which it was designed.

NEVER STAND ON MACHINE. Serious injury may

occur if machine is tipped or if the cutting

tool is unintentionally contacted.

STABLE MACHINE. Unexpected movement during

operation greatly increases risk of injury or

loss of control. Before starting, verify machine

is stable and mobile base (if used) is locked.

USE RECOMMENDED ACCESSORIES. Consult

this owner’s manual or the manufacturer for

recommended accessories. Using improper

accessories will increase risk of serious injury.

UNATTENDED OPERATION. To reduce the risk

of accidental injury, turn machine OFF and

ensure all moving parts completely stop

before walking away. Never leave machine

running while unattended.

MAINTAIN WITH CARE. Follow all maintenance

instructions and lubrication schedules to

keep machine in good working condition. A

machine that is improperly maintained could

malfunction, leading to serious personal injury

or death.

CHECK DAMAGED PARTS. Regularly inspect

machine for any condition that may affect

safe operation. Immediately repair or replace

damaged or mis-adjusted parts before

operating machine.

MAINTAIN POWER CORDS. When disconnecting

cord-connected machines from power, grab

and pull the plug—NOT the cord. Pulling the

cord may damage the wires inside, resulting

in a short. Do not handle cord/plug with wet

hands. Avoid cord damage by keeping it away

from heated surfaces, high traffic areas, harsh

chemicals, and wet/damp locations.

EXPERIENCING DIFFICULTIES. If at any time

you experience difficulties performing the

intended operation, stop using the machine!

Contact Technical Support at (360) 734-3482.

-8-

Model W1850 (For Machines Mfd. Since 06/17)

SAFETY

Additional Safety for Belt & Disc Sanders

Serious injury or death can occur if fingers, clothing, jewelry, or hair get entangled in moving

components. Impact injuries can occur from kickback if workpiece is improperly fed into moving

sandpaper. Serious pinch injuries can occur from touching in-running nip point between table and

sanding surface. Long-term respiratory damage can occur from using sander without proper use

of a respirator. To reduce the risk of these hazards, operator and bystanders MUST completely

heed the hazards and warnings below.

SANDPAPER CONDITION. Worn or damaged sand-

paper can aggressively grab workpiece, result-

ing in subsequent injuries from operator loss of

workpiece control. Always inspect sandpaper

before operation and replace if worn or dam-

aged.

WORKPIECE SUPPORT & HAND PLACEMENT.

Rotating sandpaper can remove a large amount

of flesh quickly, and kickback can occur with

violent force if workpiece is not properly sup-

ported during operation. Always sand with

workpiece firmly against table or another sup-

port device. Never touch moving sandpaper on

purpose.

IN-RUNNING NIP POINTS. The gap between mov-

ing sandpaper and fixed table/support cre-

ates a pinch point for fingers or workpieces;

the larger this gap is, the greater the risk

of fingers or workpieces getting caught in it.

Minimize this risk by adjusting table/support to

no more than 1⁄16" away from sandpaper. For

spindle sanders, always use the table insert

that fits closest diameter of installed drum.

MINIMUM STOCK DIMENSION. Small workpieces

can be aggressively pulled from your hands,

causing contact with sanding surface. Always

use a jig or other holding device when sanding

small workpieces, and keep hands and fingers

at least 2" away from sanding surface.

WORKPIECE INSPECTION. Nails, staples, knots,

or other imperfections in workpiece can be

dislodged and thrown from sander at a high

rate of speed at people, or cause damage to

sandpaper or sander. Never sand stock that

has embedded foreign objects or questionable

imperfections.

SANDPAPER DIRECTION. Feeding workpiece

incorrectly can cause it to be thrown from

machine, striking operator or bystanders, or

causing your hands to slip into the moving

sandpaper. To reduce these risks, only sand

against direction of sandpaper travel, ensure

workpiece is properly supported, and avoid

introducing sharp edges into moving sandpa-

per on leading side of workpiece.

FEEDING WORKPIECE. Jamming workpiece into

sanding surface could cause it to be grabbed

aggressively, pulling hands into sanding sur-

face. Firmly grasp workpiece in both hands and

ease it into sandpaper using light pressure.

AVOIDING ENTANGLEMENT. Entanglment in mov-

ing parts can cause pinching and crushing inju-

ries. Keep all guards in place and closed. DO

NOT wear loose clothing, gloves, or jewelry,

and tie back long hair.

SANDING DUST. Sanding creates large amounts of

dust that can lead to eye injury or respiratory

illness. Reduce risk by wearing approved eye

and respiratory protection when using sander.

Never operate without adequate dust collec-

tion system in place and running. Dust collec-

tion is not a substitute for using a respirator.

WORKPIECE INTEGRITY. Sanding fragile work-

pieces can result in loss of control, resulting

in abrasion injuries, impact injuries, or dam-

age to sandpaper. Only sand solid workpieces

that can withstand power sanding forces. Make

sure workpiece shape is properly supported;

avoid sanding workpieces without flat bot-

tom surfaces unless some type of jig is used

to maintain support and control when sanding

force is applied.

-9-

Model W1850 (For Machines Mfd. Since 06/17)

ELECTRICAL

Circuit Requirements

This machine must be connected to the correct size and

type of power supply circuit, or fire or electrical damage

may occur. Read through this section to determine if an

adequate power supply circuit is available. If a correct

circuit is not available, a qualified electrician MUST install

one before you can connect the machine to power.

A power supply circuit includes all electrical equipment

between the breaker box or fuse panel in the building

and the machine. The power supply circuit used for

this machine must be sized to safely handle the full-

load current drawn from the machine for an extended

period of time. (If this machine is connected to a circuit

protected by fuses, use a time delay fuse marked D.)

Circuit Requirements for 110V

This machine is prewired to operate on a power supply

circuit that has a verified ground and meets the following

requirements:

Circuit Type ............... 110V/120V, 60 Hz, Single-Phase

Circuit Size ............................................. 15 Amps

Plug/Receptacle .................................... NEMA 5-15

Full-Load Current Rating

The full-load current rating is the amperage a machine

draws at 100% of the rated output power. On machines

with multiple motors, this is the amperage drawn by the

largest motor or sum of all motors and electrical devices

that might operate at one time during normal operations.

Full-Load Current Rating at 110V ....................4 Amps

The machine must be properly set up

before it is safe to operate. DO NOT

connect this machine to the power

source until instructed to do so later in

this manual.

Incorrectly wiring or grounding this

machine can cause electrocution, fire,

or machine damage. To reduce this risk,

only an electrician or qualified service

personnel should do any required

electrical work on this machine.

NOTICE

The circuit requirements listed in this

manual apply to

a dedicated circuit—

where only one machine will be running

at a time. If this machine will be

connected to a shared circuit where

multiple machines will be running at the

same time, consult with an electrician

to ensure that the circuit is properly

sized for safe operation.

-10-

Model W1850 (For Machines Mfd. Since 06/17)

ELECTRICAL

Grounding Requirements

This machine MUST be grounded. In the event of certain

types of

malfunctions or breakdowns, grounding provides

a path of least resistance for electric current

to travel—in

order

to reduce the risk of electric shock.

Improper connection of the equipment-grounding

wire

will

increase

the risk of electric shock. The wire with green

insulation

(with/without yellow stripes) is the equipment-

grounding

wire. If repair or replacement of the power

cord or plug is necessary, do not connect the equipment-

grounding

wire to a live (current carrying) terminal.

Check with a qualified electrician or service personnel

you do not understand these grounding requirements,

or if

you are in doubt about whether the tool is

properly grounded.

If you ever notice that a cord or

plug is damaged or worn, disconnect it from power, and

immediately replace it with a new one.

Grounding Prong

Neutral Hot

5-15 PLUG

GROUNDED

5-15 RECEPTACLE

110V

Figure 1. NEMA 5-15 plug & receptacle.

DO NOT modify the provided plug or

use an adapter if the plug will not

fit the receptacle. Instead, have an

electrician install the proper receptacle

on a power supply circuit that meets

the requirements for this machine.

Extension Cords

We do not recommend using an extension cord with

this machine. Extension cords cause voltage drop, which

may damage electrical components and shorten motor

life. Voltage drop increases with longer extension cords

and smaller gauge sizes (higher gauge numbers indicate

smaller sizes).

Any extension cord used with this machine must contain a

ground wire, match the required

plug and receptacle, and

meet the following requirements:

Minimum Gauge Size at 110V ...................... 14 AWG

Maximum Length (Shorter is Better) ................50 ft.

For 110V Connection

This machine is equipped with a power cord with an

equipment-grounding

wire and NE M A 5-15 grounding

plug

(see figure). The plug must only be inserted into

a matching

receptacle that is properly installed and

grounded in accordance with local codes and ordinances.

-11-

Model W1850 (For Machines Mfd. Since 06/17)

SETUP

Unpacking

SETUP

This machine has been carefully packaged for safe

transportation. If you notice the machine has been

damaged during shipping, please contact your authorized

Shop Fox dealer immediately.

SUFFOCATION HAZARD!

Immediately discard all

plastic bags and packing

materials to eliminate

choking/suffocation

hazards for children and

animals.

Keep machine

disconnected from

power until instructed

otherwise.

Description Qty

Another Person ..................................................1

Safety Glasses ............................... 1 Pair Per Person

Open-End Wrench 13mm.......................................1

Screwdriver Phillips #2 .........................................1

Screwdriver Flat Head #2 ......................................1

Dust Collection System ........................................1

Dust Hose 2" .....................................................2

Hose Clamps 2" ..................................................4

Items Needed for Setup

The following items are needed, but not included, to set

up your machine.

-12-

Model W1850 (For Machines Mfd. Since 06/17)

SETUP

Inventory: (Figures 2–3) Qty

A. Motor and Base ............................................1

B. Belt Housing Assembly ....................................1

C. Belt Table ...................................................1

D. Aluminum Sanding Disc ...................................1

E. Disc Table ...................................................1

F. V-Belt Safety Cover .......................................1

G. V-Belt Rear Cover ..........................................1

H. Disc Dust Port 2" ...........................................1

I. Lock Handles for Sanding Tables ........................2

J. Miter Gauge ................................................1

K. Hex Wrench 2.5mm .......................................1

L. Hex Wrench 8mm ..........................................1

M. Disc Dust Cover ............................................1

Inventory

The following is a list of items shipped with your machine.

Before beginning setup, lay these items out and inventory

them.

Note:

If you cannot find an item on this list, carefully

check around/inside the machine and packaging materials.

Often, these items get lost in packaging materials while

unpacking or they are pre-installed at the factory.

Figure 2. Model W1850 inventory items.

Figure 3. Model W1850 inventory items.

Hardware (not shown): Qty

• Disc Table Scale Pointer ..................................1

• Cap Screws M10-1.5 x 20 .................................2

• Flat Washers 10mm .......................................2

• Lock Washers 10mm .......................................2

• Phillips Head Screw M6-1 x 12 ...........................1

• Flat Washer 6mm ..........................................1

• Phillips Head Screws M4-.7 x 8 ..........................5

• Flat Washers 4mm .........................................5

• Phillips Head Screw M4-.7 x 40 ..........................1

• Wing Nut M4-.7 ............................................1

-13-

Model W1850 (For Machines Mfd. Since 06/17)

SETUP

Hex

Wrench

16mm

MEASURE BOLT DIAMETER BY PLACING INSIDE CIRCLE

⁄16"

⁄8"

⁄4"

⁄16"

#10

⁄2"

WASHERS ARE MEASURED BY THE INSIDE DIAMETER

USE THIS CHART TO IDENTIFY

HARDWARE DURING THE

INVENTORY/ASSEMBLY

PROCESS.

Flat Washer

Lock

Washer

Hex

Nut

Wing

Nut

Set

Screw

Cap

Screw

Carriage

Bolt

Hex

Bolt

Button

Head

Screw

Flange

Bolt

LINES ARE

⁄16" INCH APART

⁄4"

⁄8"

⁄2"

⁄8"

⁄16"

⁄4"

⁄8"

⁄4"

⁄2"

⁄4"

⁄2"

⁄4"

LINES ARE 1MM APART

5mm

10mm

20mm

15mm

25mm

40mm

30mm

35mm

45mm

50mm

60mm

55mm

70mm

65mm

75mm

⁄8"

⁄16"

⁄2"

12mm

10mm

⁄16"

8mm

⁄8"

⁄16"

⁄4"

#10

4mm

6mm

5mm

4mm

6mm

5mm

8mm

10mm

12mm

Tap

Screw

Phillips

Head

Screw

Flat

Head

Screw

E-Clip

External

Retaining

Ring

Internal

Retaining

Ring

Key

Lock

Nut

Hardware Recognition Chart

-14-

Model W1850 (For Machines Mfd. Since 06/17)

SETUP

Cleaning MachineMachine Placement

Workbench Load

Refer to the Machine Specifications for the

weight and footprint specifications of your

machine. Some workbenches may require

additional reinforcement to support the weight

of the machine and workpiece materials.

Consider anticipated workpiece sizes and

additional space needed for auxiliary stands,

work tables, or other machinery when

establishing a location for this machine in the

shop. Below is the minimum amount of space

needed for the machine.

Placement Location

INJURY HAZARD! Untrained

users can injure themselves

with this machine. Restrict

access to machine when

you are away, especially if

it is installed where chil-

dren are present.

The unpainted surfaces of your machine are

coated with a heavy-duty rust preventative that

prevents corrosion during shipment and storage.

This rust preventative works extremely well, but

it will take a little time to clean.

Be patient and do a thorough job cleaning your

machine. The time you spend doing this now will

give you a better appreciation for the proper

care of your machine's unpainted surfaces.

There are many ways to remove this rust

preventative, but the following steps work well

in a wide variety of situations. Always follow the

manufacturer’s instructions with any cleaning

product you use and make sure you work in a

well-ventilated area to minimize exposure to

toxic fumes.

Before cleaning, gather the following:

• Disposable rags

• Cleaner/degreaser (WD•40 works well)

• Safety glasses & disposable gloves

• Plastic paint scraper (optional)

Basic steps for removing rust preventative:

Put on safety glasses.

Coat the rust preventative with a liberal

amount of cleaner/degreaser, then let it

soak for 5–10 minutes.

Wipe off the surfaces. If your cleaner/

degreaser is effective, the rust

preventative will wipe off easily. If you

have a plastic paint scraper, scrape off as

much as you can first, then wipe off the

rest with the rag.

Repeat Steps 2–3 as necessary until clean,

then coat all unpainted surfaces with a

quality metal protectant to prevent rust.

Avoid chlorine-based solvents, such as

acetone or brake parts cleaner, that may

damage painted surfaces.

/2"

11"

Figure 4. Model W1850 placement dimensions.

-15-

Model W1850 (For Machines Mfd. Since 06/17)

SETUP

Bench Mounting

Number of Mounting Holes .................................. 4

Diameter of Mounting Hardware Needed ..............

⁄2"

Machine Base

Workbench

Bolt

Flat Washer

Lock Washer

Hex Nut

Rubber Foot

Figure 5. Typical "Through Mount" setup.

Machine Base

Workbench

Lag Screw

Flat Washer

Rubber Foot

Figure 6. Typical "Direct Mount" setup.

The base of this machine has mounting holes that allow it

to be fastened to a workbench or other mounting surface

to prevent it from moving during operation and causing

accidental injury or damage.

The strongest mounting option is a “Through Mount” (see

example) where holes are drilled all the way through the

workbench—and hex bolts, washers, and hex nuts are

used to secure the machine in place.

Another option is a “Direct Mount” (see example) where

the machine is secured directly to the workbench with lag

screws and washers.

Note: To reduce vibration when operating, keep the

rubber feet included with your sander between the

machine base and the workbench.

-16-

Model W1850 (For Machines Mfd. Since 06/17)

SETUP

Assembly

Before beginning the assembly process, refer to Items

Needed for Setup

and gather the items you will need.

Ensure all parts have been properly cleaned of any

heavy-duty rust-preventative applied at the factory

(if applicable). Be sure to complete all steps in this

procedure prior to performing the Test Run.

To assemble machine, do these steps:

1. Loosen (4) motor mount hex bolts (see Figure 7) to

adjust motor position in following steps.

2. With assistance from another person, position belt

housing assembly on left side of base, taking care

not to pinch power cords between assembly and

base.

3. Place V-belt around both pulleys, and secure belt

housing assembly with (2) M10-1.5 x 20 cap screws,

10mm lock washers, and 10mm flat washers (see

Figures 8–9). DO NOT fully tighten fasteners yet.

Figure 8. Cap screws for belt housing.

Items Needed Qty

Another Person ..................................................1

Open-End Wrench 13mm.......................................1

Hex Wrench 8mm ..............................................1

Phillips Screwdriver #2 .........................................1

Hex Wrench 2.5mm .............................................1

Figure 9. Belt housing assembly installed.

Base

Belt Housing

Assembly

4. Center motor arbor in cutout of cast-iron disc guard

(see Figure 10), then re-tighten (4) motor mount

hex bolts from Step 1.

Figure 10. Motor arbor centered.

Arbor

Cutout

Motor

Figure 7. Motor mounting hex bolts (2 of

4, viewed from top).

Motor Mounting

Hex Bolts (2 of 4)

-17-

Model W1850 (For Machines Mfd. Since 06/17)

SETUP

5. Position belt housing assembly so there is about

⁄4"

V-belt deflection when moderate pressure is applied

to V-belt between pulleys (see Figure 11) then

fully tighten cap screws from Step 3 to secure belt

housing assembly in place.

Pulley

Deflection

Pulley

Figure 11. Measuring V-belt deflection.

Figure 12. Holding V-belt cover mounting

fastener in place with screwdriver.

Figure 13. V-belt rear cover installed

(inset shows front location of Phillips head

screw).

V-Belt

Rear Cover

Wing Nut

6. Insert (1) M4-.7 x 8 Phillips head screw and (1) 4mm

flat washer into left inside mounting bracket of the

V-belt safety cover (see Figure 12). Hold it in place

with screwdriver as you slide cover over V-belt and

tighten fastener into cast-iron disc guard.

7. Secure right side of V-belt cover with (1) M4-.7 x 8

Phillips head screw and 4mm flat washer.

8. Install V-belt rear cover and secure it in place with

(1) M4-.7 x 40 Phillips head screw and (1) M4-.7 wing

nut, as shown in Figure 13.

9. Peel backing from 8" sandpaper disc and apply it to

aluminum disc.

10. Slide aluminum disc onto motor arbor, making sure

to align arbor key with disc keyway.

Phillips

Head

Screw

-18-

Model W1850 (For Machines Mfd. Since 06/17)

SETUP

11. Rotate disc until set screw is visible through hole

on back of V-belt safety cover and use 2.5mm

hex wrench to secure disc to motor arbor (see

Figure 14).

Figure 16. Using thin cardboard

(

⁄16" thick) for clearance gauge.

12. Install disc dust cover, as shown in Figure 15, with

(3) M4-.7 x 8 Phillips head screws and 4mm flat

washers.

13. Gently lay sander on flat surface, as shown in Figure

16, and place thin piece of cardboard approximately

⁄16" thick over sanding disc. Cardboard acts as

spacer when installing disc table.

14. Keeping cardboard in place, align half-arc key of disc

table with indented keyway on disc guard (see inset

of Figure 17).

15. Secure table with table lock handle, then remove

cardboard.

Figure 15. Disc dust cover installed.

Figure 17. Sanding disc table installed.

Table Lock Handle

Figure 14. Securing sanding disc set screw.

Set Screw

Access Hole

Key

Keyway

Disc Dust

Cover

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Woodstock W1850 Owner's manual

Brand: Woodstock

Model: W1850

Type: Owner's manual

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Woodstock W1850 Owner's manual

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Woodstock W1850 Owner's manual

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