Grizzly G0529 Owner's manual

Brand: Grizzly

Model: G0529

Type: Owner's manual

WARNING: NO PORTION OF THIS MANUAL MAY BE REPRODUCED IN ANY SHAPE

OR FORM WITHOUT THE WRITTEN APPROVAL OF GRIZZLY INDUSTRIAL, INC.

#JT5422 PRINTED IN TAIWAN

MODEL G0529

OSCILLATING SPINDLE &

12" DISC SANDER

OWNER'S MANUAL

(For models manufactured since 04/17)

V2.03.18

This manual provides critical safety instructions on the proper setup,

operation, maintenance, and service of this machine/tool. Save this

document, refer to it often, and use it to instruct other operators.

Failure to read, understand and follow the instructions in this manual

may result in fire or serious personal injury—including amputation,

electrocution, or death.

The owner of this machine/tool is solely responsible for its safe use.

This responsibility includes but is not limited to proper installation in

a safe environment, personnel training and usage authorization,

proper inspection and maintenance, manual availability and compre-

hension, application of safety devices, cutting/sanding/grinding tool

integrity, and the usage of personal protective equipment.

The manufacturer will not be held liable for injury or property damage

from negligence, improper training, machine modifications or misuse.

Some dust created by power sanding, sawing, grinding, drilling, and

other construction activities contains chemicals known to the State

of California to cause cancer, birth defects or other reproductive

harm. Some examples of these chemicals are:

• Lead from lead-based paints.

• Crystalline silica from bricks, cement and other masonry products.

• Arsenic and chromium from chemically-treated lumber.

Your risk from these exposures varies, depending on how often you

do this type of work. To reduce your exposure to these chemicals:

Work in a well ventilated area, and work with approved safety equip-

ment, such as those dust masks that are specially designed to filter

out microscopic particles.

Table of Contents

INTRODUCTION ............................................... 2

Contact Info.................................................... 2

Manual Accuracy ........................................... 2

Identification ................................................... 3

Machine Data Sheet ...................................... 4

SECTION 1: SAFETY ....................................... 6

Safety Instructions for Machinery .................. 6

Additional Safety for Combo Sanders ........... 8

SECTION 2: POWER SUPPLY ........................ 9

SECTION 3: SET UP ...................................... 11

Unpacking .................................................... 11

Inventory ...................................................... 11

Hardware Recognition Chart ....................... 12

Cleanup ........................................................ 13

Site Considerations ...................................... 13

Beginning Assembly .................................... 14

Cabinet Assembly ........................................ 14

Mounting Sander.......................................... 15

Installing Spindle .......................................... 15

Table Inserts ................................................ 16

Squaring Table............................................. 16

Squaring Disc Sander ................................. 17

Sanding Disc ................................................ 18

Installation .................................................... 18

Aligning Table .............................................. 18

Miter Gauge ................................................. 19

Dust Collection ............................................. 19

SECTION 4: OPERATIONS ........................... 20

Operation Overview ..................................... 20

Power Switch ............................................... 20

Spindle Sanding ........................................... 21

Disc Sanding ................................................ 22

Miter Sanding ............................................... 22

SECTION 5: ACCESSORIES ......................... 23

SECTION 6: MAINTENANCE ......................... 24

Schedule ...................................................... 24

Cleaning & Protecting .................................. 24

SECTION 7: SERVICE ................................... 25

Troubleshooting ........................................... 25

SECTION 8: WIRING ...................................... 27

Wiring Safety Instructions ............................ 27

Wiring Diagram ............................................ 28

SECTION 9: PARTS ....................................... 29

Frame Breakdown........................................ 29

Main Parts List ............................................. 30

Cabinet Breakdown...................................... 32

WARRANTY & RETURNS ............................. 35

-2-

Model G0529 (Mfd. Since 04/17)

INTRODUCTION

We stand behind our machines! If you have ques-

tions or need help, contact us with the information

below. Before contacting, make sure you get the

serial number

and manufacture date

from the

machine ID label. This will help us help you faster.

Grizzly Technical Support

1815 W. Battlefield

Springfield, MO 65807

Phone: (570) 546-9663

Email: [email protected]

We want your feedback on this manual. What did

you like about it? Where could it be improved?

Please take a few minutes to give us feedback.

Grizzly Documentation Manager

P.O. Box 2069

Bellingham, WA 98227-2069

Email: [email protected]

Contact Info

We are proud to provide a high-quality owner’s

manual with your new machine!

made every effort to be exact with the

instruc-

tions, specifications, drawings, and photographs

in this manual. Sometimes we make mistakes, but

our policy of continuous improvement also means

that

sometimes the machine

you receive is

slightly different than shown in the manual

If you find this to be the case, and the difference

between the manual and machine leaves you

confused or unsure about something

check our

website for an updated version. W

e post

current

manuals and

manual updates for free

on our web-

site at

www.grizzly.com.

Alternatively, you can call our Technical Support

for help. Before calling, make sure you write down

the

Manufacture Date and Serial Number

from

the machine ID label (see below). This information

is required for us to provide proper tech support,

and it helps us determine if updated documenta-

tion is available for your machine.

Manufacture Date

Serial Number

Manual Accuracy

Model G0529 (Mfd. Since 04/17) -3-

1. 5

⁄2" Sanding Spindle

2. Cast-Iron Spindle Sanding Table

3. ON/OFF Switch

4. Motor

5. 12" Sanding Disc

6. Cast-Iron Disc Sanding Table

7. Miter Gauge

8. Dust Port (Spindle Port Not Shown)

9. Cabinet

10. Graduated Scales

Figure 1. Machine features.

An important part of safety is knowing your machine and its components. Take the time to familiarize

yourself with the features of your new G0529 Oscillating Spindle & 12" Disc Sander. They will be fre-

quently mentioned throughout the instructions in this manual.

Identification

To reduce your risk of

serious injury, read this

entire manual BEFORE

using machine.

-4-

Model G0529 (Mfd. Since 04/17)

The information contained herein is deemed accurate as of 4/2/2018 and represents our most recent product specifications.

Due to our ongoing improvement efforts, this information may not accurately describe items previously purchased.

PAGE 1 OF 2

Model G0529

MACHINE DATA

SHEET

Customer Service #: (570) 546-9663 · To Order Call: (800) 523-4777 · Fax #: (800) 438-5901

MODEL G0529 OSCILLATING SPINDLE / 12" DISC SANDER

Product Dimensions:

Weight.............................................................................................................................................................. 166 lbs.

Width (side-to-side) x Depth (front-to-back) x Height........................................................................... 32 x 18 x 47 in.

Footprint (Length x Width)............................................................................................................... 21-1/4 x 16-1/2 in.

Shipping Dimensions:

Type..................................................................................................................................................... Cardboard Box

Content........................................................................................................................................................... Machine

Weight.............................................................................................................................................................. 181 lbs.

Length x Width x Height....................................................................................................................... 34 x 20 x 21 in.

Must Ship Upright................................................................................................................................................... Yes

Electrical:

Power Requirement........................................................................................................... 110V, Single-Phase, 60 Hz

Prewired Voltage.................................................................................................................................................. 110V

Full-Load Current Rating........................................................................................................................................ 10A

Minimum Circuit Size.............................................................................................................................................. 15A

Connection Type....................................................................................................................................... Cord & Plug

Power Cord Included.............................................................................................................................................. Yes

Power Cord Length................................................................................................................................................. 6 ft.

Power Cord Gauge......................................................................................................................................... 14 AWG

Plug Included.......................................................................................................................................................... Yes

Included Plug Type................................................................................................................................................ 5-15

Switch Type.................................................................................................. Paddle Safety Switch w/Removable Key

Motors:

Main

Horsepower................................................................................................................................................ 1 HP

Phase............................................................................................................................................ Single-Phase

Amps............................................................................................................................................................ 10A

Speed................................................................................................................................................ 1725 RPM

Type................................................................................................................. TEFC Capacitor-Start Induction

Power Transfer ................................................................................................................................. Gear Drive

Bearings........................................................................................................ Sealed & Permanently Lubricated

Main Specifications:

Disc Sander Info

Disc Diameter............................................................................................................................................ 12 in.

Disc Speed........................................................................................................................................ 1725 RPM

Disc Sandpaper Backing Type.................................................................................................................... PSA

Table Length........................................................................................................................................ 17-3/4 in.

Table Width................................................................................................................................................ 10 in.

Table Thickness........................................................................................................................................... 1 in.

Table Tilt............................................................................................................................ Left 0, Right 45 deg.

Table-to-Floor Height................................................................................................................................. 33 in.

Machine Data Sheet

Model G0529 (Mfd. Since 04/17) -5-

The information contained herein is deemed accurate as of 4/2/2018 and represents our most recent product specifications.

Due to our ongoing improvement efforts, this information may not accurately describe items previously purchased.

PAGE 2 OF 2

Model G0529

Spindle Sander Info

Sanding Drum Diameters.................................................................................................... 1/4, 5/8, 1-1/2, 2 in.

Sanding Drum Length............................................................................................................................ 5-1/2 in.

Spindle Speed................................................................................................................................... 1725 RPM

Spindle Oscillation................................................................................................................................. 60 SPM

Stroke Length.............................................................................................................................................. 1 in.

Table Length........................................................................................................................................ 14-1/2 in.

Table Width......................................................................................................................................... 14-1/2 in.

Table Thickness........................................................................................................................................... 1 in.

Table-to-Floor Height................................................................................................................................. 42 in.

Spindle Shaft Diameter............................................................................................................................. 1/4 in.

Number of Table Inserts................................................................................................................................... 4

Included Sanding Sleeve Grit Size............................................................................................................... 100

Table Tilt.......................................................................................................................... Left 10, Right 45 deg.

Construction Materials

Base......................................................................................................................................... Preformed Steel

Stand........................................................................................................................................ Preformed Steel

Table....................................................................................................................... Precision Ground Cast Iron

Frame................................................................................................................................................... Cast Iron

Disc.................................................................................................................... Computer Balanced Aluminum

Miter Gauge............................................................................................................................. Plastic/Steel Bar

Paint Type/Finish....................................................................................................................... Powder Coated

Other Related Info

Miter Gauge Slot Width............................................................................................................................. 3/4 in.

Miter Gauge Slot Height........................................................................................................................... 3/8 in.

Number of Dust Ports....................................................................................................................................... 2

Dust Port Size.............................................................................................................................................. 2 in.

Compatible Mobile Base........................................................................................................................ D2057A

Other Specifications:

Country of Origin .............................................................................................................................................. Taiwan

Warranty ........................................................................................................................................................... 1 Year

Approximate Assembly & Setup Time ........................................................................................................ 45 Minutes

Serial Number Location ..................................................................................................... ID Label on Front of Stand

ISO 9001 Factory .................................................................................................................................................. Yes

Certified by a Nationally Recognized Testing Laboratory (NRTL) .......................................................................... No

Features:

Four Spindle Sizes

Miter Gauge Included

Includes Formed and Welded Steel Stand

Both Tables Tilt

Two Cast-Iron Tables

Safety Paddle Switch with Lock

-6-

Model G0529 (Mfd. Since 04/17)

ELECTRICAL EQUIPMENT INJURY RISKS. You

can be shocked, burned, or killed by touching live

electrical components or improperly grounded

machinery. To reduce this risk, only allow qualified

service personnel to do electrical installation or

repair work, and always disconnect power before

accessing or exposing electrical equipment.

DISCONNECT POWER FIRST.

Always discon-

nect machine from power supply BEFORE making

adjustments, changing tooling, or servicing machine.

This prevents an injury risk from unintended startup

or contact with live electrical components.

EYE PROTECTION. Always wear ANSI-approved

safety glasses or a face shield when operating or

observing machinery to reduce the risk of eye

injury or blindness from flying particles. Everyday

eyeglasses are NOT approved safety glasses.

OWNER’S MANUAL. Read and understand this

owner’s manual BEFORE using machine.

TRAINED OPERATORS ONLY. Untrained oper-

ators have a higher risk of being hurt or killed.

Only allow trained/supervised people to use this

machine. When machine is not being used, dis-

connect power, remove switch keys, or lock-out

machine to prevent unauthorized use—especially

around children. Make your workshop kid proof!

DANGEROUS ENVIRONMENTS. Do not use

machinery in areas that are wet, cluttered, or have

poor lighting. Operating machinery in these areas

greatly increases the risk of accidents and injury.

MENTAL ALERTNESS REQUIRED. Full mental

alertness is required for safe operation of machin-

ery. Never operate under the influence of drugs or

alcohol, when tired, or when distracted.

For Your Own Safety, Read Instruction

Manual Before Operating This Machine

The purpose of safety symbols is to attract your attention to possible hazardous conditions.

This manual uses a series of symbols and signal words intended to convey the level of impor-

tance of the safety messages. The progression of symbols is described below. Remember that

safety messages by themselves do not eliminate danger and are not a substitute for proper

accident prevention measures. Always use common sense and good judgment.

Indicates a potentially hazardous situation which, if not avoided,

MAY result in minor or moderate injury. It may also be used to alert

against unsafe practices.

Indicates a potentially hazardous situation which, if not avoided,

COULD result in death or serious injury.

Indicates an imminently hazardous situation which, if not avoided,

WILL result in death or serious injury.

This symbol is used to alert the user to useful information about

proper operation of the machine.

NOTICE

Safety Instructions for Machinery

SECTION 1: SAFETY

Model G0529 (Mfd. Since 04/17) -7-

WEARING PROPER APPAREL. Do not wear

clothing, apparel or jewelry that can become

entangled in moving parts. Always tie back or

cover long hair. Wear non-slip footwear to reduce

risk of slipping and losing control or accidentally

contacting cutting tool or moving parts.

HAZARDOUS DUST. Dust created by machinery

operations may cause cancer, birth defects, or

long-term respiratory damage. Be aware of dust

hazards associated with each workpiece mate-

rial. Always wear a NIOSH-approved respirator to

reduce your risk.

HEARING PROTECTION. Always wear hear-

ing protection when operating or observing loud

machinery. Extended exposure to this noise

without hearing protection can cause permanent

hearing loss.

REMOVE ADJUSTING TOOLS. Tools left on

machinery can become dangerous projectiles

upon startup. Never leave chuck keys, wrenches,

or any other tools on machine. Always verify

removal before starting!

USE CORRECT TOOL FOR THE JOB. Only use

this tool for its intended purpose—do not force

it or an attachment to do a job for which it was

not designed. Never make unapproved modifica-

tions—modifying tool or using it differently than

intended may result in malfunction or mechanical

failure that can lead to personal injury or death!

AWKWARD POSITIONS. Keep proper footing

and balance at all times when operating machine.

Do not overreach! Avoid awkward hand positions

that make workpiece control difficult or increase

the risk of accidental injury.

CHILDREN & BYSTANDERS. Keep children and

bystanders at a safe distance from the work area.

Stop using machine if they become a distraction.

GUARDS & COVERS. Guards and covers reduce

accidental contact with moving parts or flying

debris. Make sure they are properly installed,

undamaged, and working correctly BEFORE

operating machine.

FORCING MACHINERY. Do not force machine.

It will do the job safer and better at the rate for

which it was designed.

NEVER STAND ON MACHINE. Serious injury

may occur if machine is tipped or if the cutting

tool is unintentionally contacted.

STABLE MACHINE. Unexpected movement dur-

ing operation greatly increases risk of injury or

loss of control. Before starting, verify machine is

stable and mobile base (if used) is locked.

USE RECOMMENDED ACCESSORIES. Consult

this owner’s manual or the manufacturer for rec-

ommended accessories. Using improper acces-

sories will increase the risk of serious injury.

UNATTENDED OPERATION. To reduce the

risk of accidental injury, turn machine OFF and

ensure all moving parts completely stop before

walking away. Never leave machine running

while unattended.

MAINTAIN WITH CARE. Follow all maintenance

instructions and lubrication schedules to keep

machine in good working condition. A machine

that is improperly maintained could malfunction,

leading to serious personal injury or death.

DAMAGED PARTS. Regularly inspect machine

for damaged, loose, or mis-adjusted parts—or

any condition that could affect safe operation.

Immediately repair/replace BEFORE operating

machine. For your own safety, DO NOT operate

machine with damaged parts!

MAINTAIN POWER CORDS. When disconnect-

ing cord-connected machines from power, grab

and pull the plug—NOT the cord. Pulling the cord

may damage the wires inside. Do not handle

cord/plug with wet hands. Avoid cord damage by

keeping it away from heated surfaces, high traffic

areas, harsh chemicals, and wet/damp locations.

EXPERIENCING DIFFICULTIES. If at any time

you experience difficulties performing the intend-

ed operation, stop using the machine! Contact our

Technical Support at (570) 546-9663.

-8-

Model G0529 (Mfd. Since 04/17)

Additional Safety for Combo Sanders

Serious injury or death can occur from fingers, clothing, jewelry, or hair getting entangled in

rotating disc, belt, spindle or other moving components. Abrasion injuries can occur from

touching moving sandpaper with bare skin. Workpieces thrown by sanding surface can strike

operator or bystanders with moderate force, causing impact injuries. Long-term respiratory

damage can occur from using sander without proper use of a respirator. To reduce the risk of

these hazards, operator or bystanders MUST completely heed the hazards and warnings below.

WORKPIECE INSPECTION. Nails, staples, knots,

or other imperfections in workpiece can be dis-

lodged and thrown from sander at a high rate of

speed at people, or cause damage to sandpaper

or sander. Never sand stock that has embedded

foreign objects or questionable imperfections.

SANDPAPER CONDITION. Worn or damaged

sandpaper can fly apart and throw debris at opera-

tor, or aggressively grab workpiece, resulting in

subsequent injuries from operator loss of work-

piece control. Always inspect sandpaper before

operation and replace if worn or damaged.

IN-RUNNING NIP POINTS. The gap between

moving sandpaper and fixed table/support cre-

ates a pinch point for fingers or workpieces; the

larger this gap is, the greater the risk of fingers or

workpieces getting caught in it. Minimize this risk

by adjusting table/support to no more than

⁄16”

away from sandpaper. For spindle sanders, always

use the table insert that fits closest diameter of

installed drum.

MINIMUM STOCK DIMENSION. Small workpiec-

es can be aggressively pulled from your hands,

causing contact with sanding surface. Always use

a jig or other holding device when sanding small

workpieces, and keep hands and fingers at least

2” away from sanding surface.

WORKPIECE INTEGRITY. Sanding fragile work-

pieces can result in loss of control, resulting in

abrasion injuries, impact injuries, or damage to

sandpaper. Only sand solid workpieces that can

withstand power sanding forces. Make sure work-

piece shape is properly supported; avoid sanding

workpieces without flat bottom surfaces unless

some type of jig is used to maintain support and

control when sanding force is applied.

SANDPAPER DIRECTION. Feeding workpiece

incorrectly can cause it to be thrown from machine,

striking operator or bystanders, or causing your

hands to slip into the moving sandpaper. To reduce

these risks, only sand against direction of sandpa-

per travel, ensure workpiece is properly supported,

and avoid introducing sharp edges into moving

sandpaper on the leading side of the workpiece.

HAND PLACEMENT. Rotating sandpaper can

remove a large amount of flesh quickly. Always

keep hands away from sandpaper during opera-

tion. Never touch moving sandpaper on purpose.

Use a brush to clean table of sawdust and chips.

FEEDING WORKPIECE. Forcefully jamming

workpiece into sanding surface could cause it to

be grabbed aggressively, pulling hands into sand-

ing surface. Firmly grasp workpiece in both hands

and ease it into sandpaper using light pressure.

AVOIDING ENTANGLEMENT. Becoming entan-

gled in moving parts can cause pinching and

crushing injuries. To avoid these hazards, keep all

guards in place and closed. DO NOT wear loose

clothing, gloves, or jewelry, and tie back long hair.

WORKPIECE SUPPORT. Workpiece kickback

can occur with violent force if workpiece is not

properly supported during operation. Always sand

with workpiece firmly against table or another sup-

port device.

SANDING DUST. Sanding creates large amounts

of dust that can lead to eye injury or respira-

tory illness. Reduce your risk by always wearing

approved eye and respiratory protection when

using sander. Never operate without adequate

dust collection system in place and running.

However, dust collection is not a substitute for

using a respirator.

Model G0529 (Mfd. Since 04/17) -9-

SECTION 2: POWER SUPPLY

Availability

Before installing the machine, consider the avail-

ability and proximity of the required power supply

circuit. If an existing circuit does not meet the

requirements for this machine, a new circuit must

be installed. To minimize the risk of electrocution,

fire, or equipment damage, installation work and

electrical wiring must be done by an electrician or

qualified service personnel in accordance with all

applicable codes and standards.

Electrocution, fire, shock,

or equipment damage

may occur if machine is

not properly grounded

and connected to power

supply.

Full-Load Current Rating

The full-load current rating is the amperage a

machine draws at 100% of the rated output power.

On machines with multiple motors, this is the

amperage drawn by the largest motor or sum of all

motors and electrical devices that might operate

at one time during normal operations.

Full-Load Current Rating at 110V ...... 10 Amps

The full-load current is not the maximum amount

of amps that the machine will draw. If the machine

is overloaded, it will draw additional amps beyond

the full-load rating.

If the machine is overloaded for a sufficient length

of time, damage, overheating, or fire may result—

especially if connected to an undersized circuit.

To reduce the risk of these hazards, avoid over-

loading the machine during operation and make

sure it is connected to a power supply circuit that

meets the specified circuit requirements.

For your own safety and protection of

property, consult an electrician if you are

unsure about wiring practices or electrical

codes in your area.

Note: Circuit requirements in this manual apply to

a dedicated circuit—where only one machine will

be running on the circuit at a time. If machine will

be connected to a shared circuit where multiple

machines may be running at the same time, con-

sult an electrician or qualified service personnel to

ensure circuit is properly sized for safe operation.

A power supply circuit includes all electrical

equipment between the breaker box or fuse panel

in the building and the machine. The power sup-

ply circuit used for this machine must be sized to

safely handle the full-load current drawn from the

machine for an extended period of time. (If this

machine is connected to a circuit protected by

fuses, use a time delay fuse marked D.)

110V Circuit Requirements

This machine is prewired to operate on a power

supply circuit that has a verified ground and meets

the following requirements:

Nominal Voltage .................... 110V, 115V, 120V

Cycle ..........................................................60 Hz

Phase ........................................... Single-Phase

Power Supply Circuit ......................... 15 Amps

Serious injury could occur if you connect

machine to power before completing setup

process. DO NOT connect to power until

instructed later in this manual.

-10-

Model G0529 (Mfd. Since 04/17)

Improper connection of the equipment-grounding

wire can result in a risk of electric shock. The

wire with green insulation (with or without yellow

stripes) is the equipment-grounding wire. If repair

or replacement of the power cord or plug is nec-

essary, do not connect the equipment-grounding

wire to a live (current carrying) terminal.

Check with a qualified electrician or service per-

sonnel if you do not understand these grounding

requirements, or if you are in doubt about whether

the tool is properly grounded. If you ever notice

that a cord or plug is damaged or worn, discon-

nect it from power, and immediately replace it with

a new one.

Extension Cords

We do not recommend using an extension cord

with this machine.

If you must use an extension

cord, only use it if absolutely necessary and only

on a temporary basis.

Extension cords cause voltage drop, which can

damage electrical components and shorten motor

life. Voltage drop increases as the extension cord

size gets longer and the gauge size gets smaller

(higher gauge numbers indicate smaller sizes).

Any extension cord used with this machine must

be in good condition and contain a ground wire

and matching plug/receptacle. Additionally, it must

meet the following size requirements:

Minimum Gauge Size ...........................14 AWG

Maximum Length (Shorter is Better).......50 ft.

Grounding & Plug Requirements

Figure 2. Typical 5-15 plug and receptacle.

Grounding Prong

Neutral Hot

5-15 PLUG

GROUNDED

5-15 RECEPTACLE

SHOCK HAZARD!

Two-prong outlets do not meet the grounding

requirements for this machine. Do not modify

or use an adapter on the plug provided—if

it will not fit the outlet, have a qualified

electrician install the proper outlet with a

verified ground.

This machine MUST be grounded. In the event

of certain malfunctions or breakdowns, grounding

reduces the risk of electric shock by providing a

path of least resistance for electric current.

This machine is equipped with a power cord that

has an equipment-grounding wire and a grounding

plug. Only insert plug into a matching receptacle

(outlet) that is properly installed and grounded in

accordance with all local codes and ordinances.

DO NOT modify the provided plug!

Model G0529 (Mfd. Since 04/17) -11-

The Model G0529 Oscillating Spindle & 12" Disc

Sander was carefully packed at the factory. If you

discover the machine is damaged after you have

signed for delivery, and the truck and driver are

gone, you will need to file a freight claim with the

carrier. Save the containers and all packing mate-

rials for possible inspection by the carrier or its

agent. Without the packing materials, filing a

freight claim can be difficult. If you need assis-

tance determining whether you need to file a

freight claim, or with the procedure to file one,

please contact our Customer Service.

Box 1 (Figure 3) Qty

A. Sander Unit ................................................... 1

B. Left and Right Side Panels ........................... 2

C. Front and Pear Panels .................................. 2

D. Miter Gauge Assembly ................................. 1

E. Spindle Assemblies

–2" .............................................................. 1

–1

⁄2" .......................................................... 1

–

⁄8 " ........................................................... 1

–

⁄4 " ........................................................... 1

F. Table Inserts

–Eliptical Table Insert 2" ............................. 1

–Table Insert 2" .......................................... 1

–Eliptical Table Insert

⁄4" ............................ 1

–Table Insert

⁄4" ......................................... 1

G. Rubber Floor Pads

–Flat Head Screws

⁄16"-18 x

⁄4" ................. 4

–Washers

⁄16" ............................................. 4

–Nuts

⁄16" .................................................. 4

H. Wrench Hardware Bag

–Open-End Wrench 17mm ......................... 2

–Open-End Wrench 12mm......................... 1

I. Hardware Bag

–Hex Bolts

⁄16"-18 x

⁄4" ............................ 10

–Hex Nuts

⁄16"-18 ....................................... 8

–Lock Washers

⁄16" .................................. 10

–Flat Washers

⁄16" ................................... 18

–Hex Wrenches 4, 5, 6mm...................1 Ea.

Figure 3. G0529 inventory.

InventoryUnpacking

SECTION 3: SET UP

NOTICE

If you cannot find an item on this list, care-

fully check around/inside the machine and

packaging materials. Often, these items get

lost in packaging materials while unpack-

ing or they are pre-installed at the factory.

HEAVY LIFT!

Straining or crushing injury

may occur from improperly

lifting machine or some of

its parts. To reduce this risk,

get help from other people

and use a forklift (or other

lifting equipment) rated for

weight of this machine.

SUFFOCATION HAZARD!

Keep children and pets away

from plastic bags or packing

materials shipped with this

machine. Discard immediately.

-12-

Model G0529 (Mfd. Since 04/17)

5mm

Hardware Recognition Chart

Model G0529 (Mfd. Since 04/17) -13-

Cleanup Site Considerations

The unpainted surfaces of your machine are

coated with a heavy-duty rust preventative that

prevents corrosion during shipment and storage.

This rust preventative works extremely well, but it

will take a little time to clean.

Be patient and do a thorough job cleaning your

machine. The time you spend doing this now will

give you a better appreciation for the proper care

of your machine's unpainted surfaces.

There are many ways to remove this rust preven-

tative, but the following steps work well in a wide

variety of situations. Always follow the manufac-

turer’s instructions with any cleaning product you

use and make sure you work in a well-ventilated

area to minimize exposure to toxic fumes.

Before cleaning, gather the following:

• Disposable rags

• Cleaner/degreaser (WD•40 works well)

• Safety glasses & disposable gloves

• Plastic paint scraper (optional)

Basic steps for removing rust preventative:

Put on safety glasses.

Coat the rust preventative with a liberal

amount of cleaner/degreaser, then let it soak

for 5–10 minutes.

Wipe off the surfaces. If your cleaner/degreas-

er is effective, the rust preventative will wipe

off easily. If you have a plastic paint scraper,

scrape off as much as you can first, then wipe

off the rest with the rag.

Repeat Steps 2–3 as necessary until clean,

then coat all unpainted surfaces with a quality

metal protectant to prevent rust.

NOTICE

Avoid chlorine-based solvents, such as

acetone or brake parts cleaner, that may

damage painted surfaces.

Weight Load

Refer to the Machine Data Sheet for the weight

of your machine. Make sure that the surface upon

which the machine is placed will bear the weight

of the machine, additional equipment that may be

installed on the machine, and the heaviest work-

piece that will be used. Additionally, consider the

weight of the operator and any dynamic loading

that may occur when operating the machine.

Space Allocation

Consider the largest size of workpiece that will

be processed through this machine and provide

enough space around the machine for adequate

operator material handling or the installation of

auxiliary equipment. With permanent installations,

leave enough space around the machine to open

or remove doors/covers as required by the main-

tenance and service described in this manual.

Physical Environment

The physical environment where the machine is

operated is important for safe operation and lon-

gevity of machine components. For best results,

operate this machine in a dry environment that is

free from excessive moisture, hazardous chemi-

cals, airborne abrasives, or extreme conditions.

Extreme conditions for this type of machinery are

generally those where the ambient temperature

range exceeds 41°–104°F; the relative humidity

range exceeds 20%–95% (non-condensing); or

the environment is subject to vibration, shocks,

or bumps.

Electrical Installation

Place this machine near an existing power source.

Make sure all power cords are protected from

traffic, material handling, moisture, chemicals, or

other hazards. Make sure to leave enough space

around machine to disconnect power supply or

apply a lockout/tagout device, if required.

Lighting

Lighting around the machine must be adequate

enough that operations can be performed safely.

Shadows, glare, or strobe effects that may distract

or impede the operator must be eliminated.

-14-

Model G0529 (Mfd. Since 04/17)

Beginning Assembly

Loose hair and clothing

could get caught in

machinery and cause

serious personal injury.

Keep loose clothing

rolled up and long hair

tied up and away from

machinery.

Serious personal injury

could occur if you con-

nect your machine to the

power source before you

have completed the

assembly process. DO

NOT connect the machine

to the power source until

instructed to do so.

Sharp edges on metal

parts may cause personal

injury. Examine the edges

of all metal parts before

handling.

Cabinet Assembly

Figure 4. Assembled panels.

Figure 5. Installing rubber feet.

The Model G0529 Sander mounts on a sturdy

cabinet stand.

To assemble the cabinet stand:

1. Connect all four panels together with (8)

⁄16" -18 x

/4" hex bolts, (8)

⁄16" lock washers,

(16)

⁄16" flat washers, and (8)

⁄16"-18 hex

nuts (see Figure 4).

2. Using the

⁄16" flat head screws,

⁄16" washers

and nuts, install (4) rubber feet, as shown in

Figure 5.

The machine must be fully assembled before it

can be operated. Before beginning the assembly

process, refer to

Needed for Setup and gather

all

listed items. To ensure the assembly process

goes smoothly, first clean any

parts that are cov-

ered or coated in heavy-duty rust preventative (if

applicable).

Model G0529 (Mfd. Since 04/17) -15-

Installing SpindleMounting Sander

To install the spindle onto the sander:

1. DISCONNECT MACHINE FROM POWER!

2. Select the proper diameter of spindle sleeve.

The Model G0529 comes with the following

four sizes of spindle sleeves:

•

⁄4"

•

⁄8"

• 1

⁄2"

• 2"

3. Make sure the tapered end of the spindle

sleeve is clean before installing it into the

sander spindle.

4. Use the supplied open end wrenches to

secure the spindle as shown in Figure 7.

Note: Do not overtighten the spindle sleeve,

it could make removal difficult.

Figure 7. Installing spindle.

Figure 6. Cabinet hole location.

When the cabinet has been completed, it is time

to place the sander unit on top of the cabinet

stand.

To mount the sander to the top of the cabinet

stand:

1. With the help of an assistant, place the

sander on the cabinet stand.

The Model G0529 weighs

166 lbs. Personal injury

could occur if the

machine is moved with-

out additional assis-

tance. Seek help when

moving or lifting the

machine.

2. Align the holes on the rim of the cabinet

sides with the threaded holes in the rim of the

sander.

3. Secure the cabinet and the sander together

with (2)

⁄16"-18 x

⁄4" hex bolts, (2)

⁄16" lock

washers, and (2)

⁄16" flat washers, as shown

in Figure 6.

-16-

Model G0529 (Mfd. Since 04/17)

To square the sanding tables:

1. DISCONNECT MACHINE FROM POWER!

2. Set the table at 90˚, as shown in Figure 9.

3. Place a machinist's square on the table and

against the sanding spindle to verify the

table is 90˚ from the edge of the sanding

sleeve as shown in Figure 10.

4. Adjust the pointer to 90˚.

Figure 10. Squaring the table and spindle.

Figure 8. Installing table inserts.

Squaring TableTable Inserts

The table inserts minimize the gap between the

working surface edge and the spindle. It is impor-

tant to use the proper table insert according to the

diameter spindle you are using.

The Model G0529 comes with the following four

table inserts:

• 2"

• 1"

• 2" elliptical

• 1" elliptical

Select the table insert that comes closest the

spindle sleeve diameter without touching it. The

elliptical inserts are used when sanding with the

table tilted.

Place the table insert into the table hole, as

shown in Figure 8.

Figure 9. Setting the table scale at 90˚.

Pointer

Model G0529 (Mfd. Since 04/17) -17-

Figure 11. Squaring the sanding table.

5. If the table is not 90˚ from the spindle, adjust

the table stop bolt to allow more table travel,

as shown in Figure 11.

Squaring Disc

Sander

The sanding tables for the spindle sander and the

disc sander have tilting capabilities from 0˚ to

45˚.

To tilt the sanding table:

1. DISCONNECT MACHINE FROM POWER!

Figure 12. Squaring the disc sanding table.

3. Loosen the lock lever and adjust the table

angle until it is perfectly perpendicular and

flush with both edges of the machinist 's

square.

4. Tighten the lock lever while holding the table

perpendicular.

5. Adjust the scale pointer to read 0˚ when the

table has been properly adjusted.

6. Tighten the table stop bolt against the under-

side of the table when the table is set at

90˚.

2. Using a machinist's square, set one edge on

the table surface and the other against the

face of the sanding disc, as shown in Figure

12.

Note: This can be done with the sandpaper

installed, although it is somewhat easier to

measure if the disc does not have the sand-

paper disc installed.

-18-

Model G0529 (Mfd. Since 04/17)

The table must be spaced evenly away from the

face of the sanding disc so that the sandpaper

does not rub against the table.

To align the table:

1. Loosen bolts securing table to the table sup-

port bracket.

2. Align the table so that there is a

⁄16'' gap

between the 12" disc and the table.

3. Tighten the bolts loosened in Step 1.

4. Spin the disc by hand to check if the sandpa-

per is touching the table.

Note: DO NOT turn the disc sander on at this

point.

5. Repeat Steps 1-3 if the sandpaper touches

table at any point in the rotation.

Aligning Table

Figure 13. Example of installing PSA sanding

disc.

Sanding Disc

Installation

The disc sander requires 12" PSA (pressure sen-

sitive adhesive) sanding discs.

To install a new sanding disc on the 12" disc

sanding surface:

1. DISCONNECT MACHINE FROM POWER!

2. Peel off the old sanding disc, clean the disc

surface with mineral spirit, then wipe it dry.

3. Remove protective layer of one-half of sand-

paper backing and fold it against the remain-

ing half.

4. Slip the half with the protective layer between

the disc and the table edge (see Figure 13

below).

5. Position the exposed adhesive on the upper

half of the disc that extends above the table.

Once it is positioned evenly on the disc,

press the adhesive onto the surface.

6. Rotate the disc so the lower half is above the

table. Peel off the remaining half of the pro-

tective paper and press sandpaper against

disc.

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Grizzly G0529 Owner's manual

Grizzly G0529 Owner's manual

Grizzly G0529 Owner's manual

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