SELVA MARINE Pike 9 User manual

YAMAHA MOTOR CO., LTD.

F4A/F4

Goldfish 4

Pike 9,9

SERVICE MANUAL

NOTICE

This manual has been prepared by Selva primarily for use by Selva dealers and their trained

mechanics when performing maintenance procedures and repairs to Selva equipment. It has

been written to suit the needs of persons who have a basic understanding of the mechanical and

electrical concepts and procedures inherent in the work, for without such knowledge attempted

repairs or service to the equipment could render it unsafe or unfit for use.

Because Selva has a policy of continuously improving its products, models may differ in detail

from the descriptions and illustrations given in this publication. Use only the latest edition of this

manual. Authorized Selva dealers are notified periodically of modifications and significant

changes in specifications and procedures, and these are incorporated in successive editions of this

manual.

Important information 1

Particularly important information is distinguished in this manual by the following notations:

The Safety Alert Symbol means ATTENTION! BECOME ALERT! YOUR SAFETY IS

INVOLVED!

WARNING

Failure to follow WARNING instructions could result in severe injury or death to the machine

operator, a bystander, or a person inspecting or repairing the outboard motor.

CAUTION:

A CAUTION indicates special precautions that must be taken to avoid damage to the out-

board motor.

NOTE:

A NOTE provides key information to make procedures easier or clearer.

Contents

General information 1

GEN

INFO

Specification 2

SPEC

Periodic check and adjustment 3

CHK

ADJ

Fuel system 4

FUEL

Power unit 5

POWR

Lower unit 6

LOWR

Bracket unit 7

BRKT

Electrical system 8

ELEC

Troubleshooting 9

TRBL

SHTG

Index

–+

6AU3K11

GEN

INFO

1

2

3

4

5

6

7

8

9

General information

How to use this manual.................................................................................1-1

Manual format............................................................................................1-1

Symbol.......................................................................................................1-2

Abbreviation...............................................................................................1-3

Sealant and locking agent table ................................................................1-3

Safety while working......................................................................................1-4

Fire prevention...........................................................................................1-4

Ventilation..................................................................................................1-4

Self-protection ...........................................................................................1-4

Part, lubricant, and sealant........................................................................1-4

Good working practice...............................................................................1-5

Disassembly and assembly.......................................................................1-5

Identification...................................................................................................1-6

Model.........................................................................................................1-6

Serial number............................................................................................1-6

Special service tool .......................................................................................1-7

Propeller selection.......................................................................................1-12

Propeller size...........................................................................................1-12

Selection..................................................................................................1-12

Predelivery check ........................................................................................1-13

Checking the outboard motor mounting height........................................1-13

Removing the intake silencer protective covering...................................1-13

Checking the fuel system ........................................................................1-13

Checking the engine oil level...................................................................1-13

Checking the gear oil level ......................................................................1-14

Checking the battery (E model)...............................................................1-14

Connecting the throttle cable and shift cable (R model)..........................1-14

Checking the gear shift and throttle operation.........................................1-15

Checking the steering system .................................................................1-16

Checking the tilt system (MT model).......................................................1-17

Checking the PT system (PT model).......................................................1-17

Checking the engine start button or switch and engine shut-off switch...1-17

Checking the cooling water pilot hole......................................................1-19

Test run ...................................................................................................1-19

Break-in...................................................................................................1-19

After test run............................................................................................1-19

Precaution when transporting or storing the outboard motor ..................1-20

GEN

INFO General information

1-1 6AU3K11

How to use this manual 1

Manual format 1

The format of this manual has been designed to make service procedures clear and easy to under-

stand. Use the information below as a guide for effective and quality service.

•Parts are shown and detailed in an exploded diagram and are listed in the component list (see 1

in the figure below for an example page).

•The component list consists of part names and quantities, as well as bolt and screw dimensions

(see 2 in the figure below).

•Symbols are used to indicate important aspects of a procedure, such as the grade of lubricant and

lubrication point (see 3 in the figure below).

•Tightening torque specifications are provided in the exploded diagrams (see 4 in the figure below

for an example), and in the related detailed instructions. Some torque specifications are listed in

stages as torque figures or angles in degrees.

•Separate procedures and illustrations are used to explain the details of removal, checking, and

installation where necessary (see 5 in the figure below for an example page).

NOTE:

For troubleshooting procedures, see Chapter 9, “Troubleshooting.”

5

2

3

41

6AU3K11 1-2

1

2

3

4

5

6

7

8

9

Symbol 1

The symbols below are designed to indicate the content of a chapter.

General information

Specification

Periodic check and adjustment

Fuel system

Power unit

Lower unit

Bracket unit

Electrical system

Troubleshooting

GEN

INFO

SPEC

CHK

ADJ

FUEL

POWR

LOWR

BRKT

ELEC

TRBL

SHTG

–+

Symbols 1 to 6 indicate specific data.

1Special service tool

2Specified oil or fluid

3Specified engine speed

4Specified tightening torque

5Specified measurement

6Specified electrical value

(resistance, voltage, electric current)

Symbols 7 to C in an exploded diagram or illustration indicate the grade of lubricant and the lubri-

cation point.

7Apply 4-stroke motor oil

8Apply gear oil

9Apply water resistant grease (Yamaha grease A)

0Apply molybdenum disulfide grease

AApply corrosion resistant grease

(Yamaha grease D)

BApply low temperature resistant grease

(Yamaha grease C)

CApply injector grease

Symbols D to I in an exploded diagram or illustration indicate the type of sealant or locking agent

and the application point.

DApply Gasket Maker

EApply ThreeBond 1104J

FApply LOCTITE 271 (red)

GApply LOCTITE 242 (blue)

HApply LOCTITE 572

IApply silicone sealant

123456

T

R

.

7890ABC

E G A M

D

C I

DEFGHI

GM

1104J

271

LT

242

LT

572

LT SS

How to use this manual

GEN

INFO General information

1-3 6AU3K11

Abbreviation 1

The following abbreviations are used in this service manual.

Sealant and locking agent table 1

The following table contains sealants, locking agents, and lubricants used in this service manual

that are not listed on page 1-2.

Abbreviation Description

API American Petroleum Institute

BOW Bow end

BTDC Before Top Dead Center

CCA Cold Cranking Ampere

CDI Capacitor Discharge Ignition

E model Electric starter model

EN European Norm (European standard)

EX Exhaust

F position Forward position

H model Tiller handle model

IEC International Electrotechnical Commission

IN Intake

M model Manual starter model

MT Manual tilt

N position Neutral position

PORT Port side

PT Power tilt

R model Remote control model

R position Reverse position

SAE Society of Automotive Engineers

STBD Starboard side

WD Wiring Diagram

Symbol Name Application Manufacturer

LOCTITE 518 Sealant Henkel

ThreeBond 1207B Sealant ThreeBond

ME-1 Antirust lubricant

518

1207B

ME-1

6AU3K11 1-4

1

2

3

4

5

6

7

8

9

Safety while working 1

To prevent an accident or injury and to

ensure quality service, follow the safety pro-

cedures provided below.

Fire prevention 1

Gasoline is highly flammable.

Keep gasoline and all flammable products

away from heat, sparks, and open flames.

Ventilation 1

Gasoline vapor and exhaust gas are heavier

than air and extremely poisonous. If inhaled

in large quantities, they may cause loss of

consciousness and death within a short time.

When test running an engine indoors (e.g., in

a water tank) be sure to do so where ade-

quate ventilation can be maintained.

Self-protection 1

Protect your eyes by wearing safety glasses

or safety goggles during all operations involv-

ing drilling and grinding, or when using an air

compressor.

Protect your hands and feet by wearing pro-

tective gloves and safety shoes when neces-

sary.

Part, lubricant, and sealant 1

Use only genuine Selva parts, lubricants,

and sealants or those recommended by

Selva, when servicing or repairing the out-

board motor.

Under normal conditions, the lubricants men-

tioned in this manual should not harm or be

hazardous to your skin. However, you should

follow these precautions to minimize any risk

when working with lubricants.

1. Avoid contact with skin. Do not, for

example, place a soiled rag in your

pocket.

2. Wash hands and any other part of the

body thoroughly with soap and hot water

after contact with a lubricant or lubricant

soiled clothing has been made.

3. Change and wash clothing as soon as

possible if soiled with lubricants.

4. To protect your skin, apply a protective

cream to your hands before working on

the outboard motor.

5. Keep a supply of clean, lint-free cloths for

wiping up spills, etc.

How to use this manual / Safety while working

GEN

INFO General information

1-5 6AU3K11

6. Maintain good standards of personal and

industrial hygiene.

Good working practice 1

Special service tool

Use the recommended special service tools

to protect parts from damage. Use the right

tool in the right manner—do not improvise.

Tightening torque

Follow the tightening torque specifications

provided throughout the manual. When tight-

ening nuts, bolts, and screws, tighten the

large sizes first, and tighten fasteners starting

in the center and moving outward.

Non-reusable part

Always use new gaskets, seals, O-rings, cot-

ter pins, circlips, etc., when installing or

assembling parts.

Disassembly and assembly 1

1. Use compressed air to remove dust and

dirt during disassembly.

2. Apply oil or fluid to the contact surfaces

of moving parts before assembly.

3. Install bearings with the manufacture

identification mark in the direction indi-

cated in the installation procedure. In

addition, be sure to lubricate the bearings

liberally.

4. Apply a thin coat of water resistant

grease to the lip and periphery of an oil

seal before installation.

5. Check that moving parts operate nor-

mally after assembly.

6AU3K11 1-6

1

2

3

4

5

6

7

8

9

Identification 1

Model 1

This manual covers the following models.

Serial number 1

The outboard motor serial number is

stamped on a label attached to the port

clamp bracket.

ÈMT model

ÉPT model

1Model name

2Approved model code

3Transom height

4Serial number

Applicable model

Pike 9.9

S6AG1010

È

S6AU1010

É

Model name Approved

model code Starting

serial No.

F9.9F 6AU 1000001–

FT9.9G 6AV 1000001–

Safety while working / Identification

GEN

INFO General information

1-7 6AU3K11

Special service tool 1

Digital tachometer

90890-06760

Timing light

90890-03141

Leakage tester

90890-06840

Vacuum/pressure pump gauge set

90890-06756

Pilot screw adjusting tool

90890-03154

Compression gauge

90890-03160

Tappet adjusting tool

90890-01311

Flywheel holder

90890-06522

Flywheel puller

90890-06521

Shaft holder

90890-06561

6AU3K11 1-8

1

2

3

4

5

6

7

8

9

Valve spring compressor

90890-04019

Valve spring compressor attachment

90890-06320

Valve guide remover/installer

90890-06801

Valve guide reamer

90890-06804

Valve seat cutter holder

90890-06316

Valve seat cutter

90890-06312, 90890-06315, 90890-06328,

90890-06813, 90890-06814, 90890-06815

Driver rod L3

90890-06652

Needle bearing attachment

90890-06613, 90890-06614, 90890-06616,

90890-06653

Piston slider

90890-06843

Stopper guide plate

90890-06501

Special service tool

GEN

INFO General information

1-9 6AU3K11

Bearing puller assembly

90890-06535

Stopper guide stand

90890-06538

Bushing attachment

90890-06649

Needle bearing attachment

90890-06617

Driver rod LS

90890-06606

Ball bearing attachment

90890-06634

Bushing attachment

90890-06650

Driver rod LL

90890-06605

Bushing installer center bolt

90890-06601

Bearing housing puller claw S

90890-06564

6AU3K11 1-10

1

2

3

4

5

6

7

8

9

Center bolt

90890-06504

Backlash indicator

90890-06706

Magnet base plate

90890-07003

Dial gauge set

90890-01252

Magnet base B

90890-06844

Ball bearing attachment

90890-06632

Bearing outer race attachment

90890-06625

Driver rod SL

90890-06602

Bearing depth plate

90890-06603

Digital caliper

90890-06704

Special service tool

GEN

INFO General information

1-11 6AU3K11

Shimming plate

90890-06701

Needle bearing attachment

90890-06615

Power tilt wrench

90890-06560

Digital circuit tester

90890-03174

Peak voltage adapter B

90890-03172

Ignition tester

90890-06754

6AU3K11 1-12

1

2

3

4

5

6

7

8

9

Propeller selection 1

The performance of a boat and outboard

motor will be critically affected by the size

and type of propeller you choose. Propellers

greatly affect boat speed, acceleration,

engine life, fuel economy, and even boating

and steering capabilities. An incorrect choice

could adversely affect performance and

could also seriously damage the engine.

Use the following information as a guide for

selecting a propeller that meets the operating

conditions of the boat and the outboard

motor.

Propeller size 1

The size of the propeller is indicated on a

propeller blade and on the side of the propel-

ler boss.

aPropeller diameter (in inches)

bPropeller pitch (in inches)

cPropeller type (propeller mark)

Selection 1

When the engine speed is at the full throttle

operating range (5,000–6,000 r/min), the

ideal propeller for the boat is one that pro-

vides maximum performance in relation to

boat speed and fuel consumption.

S69W1040

× -

abc

S69W1050

× -

abc

Model Propeller size (in) Material

3LNH9.9

8 1/2 × 6 1/2 - N

Aluminum

8 1/2 × 7 1/2 - N

8 1/2 × 8 - N

8 1/2 × 8 1/2 - N

8 1/2 × 9 1/4 - N

9 × 5 - N

9 × 7 - N





Special service tool / Propeller selection

GEN

INFO General information

1-13 6AU3K11

Predelivery check 1

To make the delivery process smooth and

efficient, the predelivery checks should be

completed as explained below.

Checking the outboard motor

mounting height 1

1. Check that the anti-cavitation plate is

between the bottom of the boat and a

maximum of 25 mm (1 in) a below it. If

the mounting height is too high, cavita-

tion will occur and propulsion will be

reduced. Also, the engine speed will

increase abnormally and cause the

engine to overheat. If the mounting

height is too low, water resistance will

increase and reduce engine efficiency.

NOTE:

The optimum mounting height is affected by

the combination of the boat and the outboard

motor. To determine the optimum mounting

height, test run the outboard motor at differ-

ent heights.

2. Check that the clamp brackets are

secured with the clamp bolts.

Removing the intake silencer

protective covering 1

1. Remove the protective covering 1 from

the intake silencer.

CAUTION:

A protective covering 1 is installed on

the intake silencer when the outboard

motor is shipped from the factory and

must be removed before starting the

engine for the first time.

Checking the fuel system 1

1. Check that the fuel hoses are securely

connected and that the fuel tank is full

with fuel.

CAUTION:

This is a 4-stroke engine. Never use pre-

mixed fuel or 2-stroke outboard motor oil.

Checking the engine oil level 1

1. Check the engine oil level.

S6D51030

a

S6AU1016

1

S6AU1017

6AU3K11 1-14

1

2

3

4

5

6

7

8

9

NOTE:

If the engine oil is below the minimum level

mark a, add sufficient oil until the level is

between a and b.

Checking the gear oil level 1

1. Check the gear oil level.

ÈExcept for high thrust model

ÉFor high thrust model

NOTE:

If the oil is at the correct level, a small

amount of oil should overflow out of the

check hole when the gear oil check screw is

removed.

Checking the battery (E model) 1

1. Check the battery capacity, electrolyte

level, and specific gravity of the electro-

lyte.

2. Check that the positive and negative bat-

tery cables are securely connected.

Connecting the throttle cable and

shift cable (R model) 1

NOTE:

To adjust the throttle cable and shift cable,

see “Adjusting the throttle cable (R model)”

(3-8) or “Checking the gear shift operation (R

model)” (3-10).

1. Set the remote control lever to the N

position and the throttle lever to the fully

closed position.

Recommended engine oil:

4-stroke motor oil

API: SE, SF, SG, SH, SJ, or SL

SAE: 5W-30, 10W-30, or 10W-40

Engine oil quantity:

0.8 L (0.85 US qt, 0.70 Imp qt)

S6AU1018

b

a

S6AU1043

È

S6AU1019

É

Recommended battery capacity:

CCA/EN: 347.0 A

20HR/IEC: 40.0 Ah

Electrolyte specific gravity:

1.280 at 20 °C (68 °F)

Predelivery check

GEN

INFO General information

1-15 6AU3K11

2. Turn the throttle cam 1 counterclock-

wise until the fully closed stopper a on

the cam contacts the fully closed stopper

b on the throttle cable bracket 2 and

hold it in that position. Connect the throt-

tle cable 3 to the throttle cam, and then

install the clip 4.

NOTE:

Pull the throttle cable 3 toward the engine to

remove any free play in the cable before con-

necting the throttle cable joint.

3. Check that the shift lever 5 is in the N

position as shown. Connect the shift

cable 6 to the shift lever, and then install

the clip 7.

WARNING

The shift/throttle cable joint must be

screwed in a minimum of 8.0 mm (0.31 in)

c.

Checking the gear shift and throttle

operation 1

1. Check that the throttle operates smoothly

when the throttle grip is turned from the

fully closed position to the fully open

position a. (H model)

Check that the throttle operates smoothly

when the remote control lever is shifted

from the F position or R position to the

fully open position a. (R model)

2. Check that the gear shift operates

smoothly when the shift lever or remote

control lever is shifted from the N position

to the F position or R position.

S6AU1020

a

b

2

1

43

1

2

S6AU1021

F

RN

6

7

5

S6AU1022

c

S6AU1044

NF

a

R

1

È

S6AU1023

a

1

F

RN

É

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SELVA MARINE Pike 9 User manual

SELVA MARINE Pike 9 User manual

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