Briggs & Stratton 030372 Owner's manual

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Thankyoufor purchasing this quality-built Briggs & Stratton generator.We are pleasedthat you've placedyour confidence in

the Bfiggs & Stratton brand. When operatedand maintained according to the instructions in this manual,your Bfiggs &

Stratton generator will provide many years of dependableservice.

Thismanual containssafety information to makeyou awareof the hazardsand risks associatedwith generatorproducts and

how to avoid them. This generator is designed andintendedonly for supplying electrical powerfor operatingcompatible

electrical lighting, appliances,tools and motor loads,and is not intendedfor any other purpose, it is important that you read

and understandtheseinstructions thoroughly before attempting to start or operatethis equipment. Save these instructions for

future reference.

Thisgenerator requires final assembly beforeuse. Referto the Assembly section of this manualfor instructions on final

assembly procedures. Follow the instructions completely.

Where to FindUs

You never haveto lookfar to find Briggs & Stratton support and servicefor your generator. Consultyour Yellow Pages.There

are over 30,000 Briggs & Stratton authorized service dealersworldwide who provide quality service.You canalso contact

Briggs & Stratton Customer Service by phone at (800) 743-4115 or on the Internet at BRIGGSandSTRATTON.COM.

Generator

Model Number

Revision

Serial Number

Engine

Model Number

TypeNumber

CodeNumber

DatePurchased

L_LJ

Briggs & Stratton PowerProducts Group, LLC

900 North Parkway

Jefferson, WI 53549

reproduced or transmitted in any form by any meanswithout

the expresswritten permission of Briggs & Stratton Power

Products Group,LLC.

2 BRIGGSandSTRATTON.COIVl

Table of Contents

OperatorSafety ................................. 4

Equipment Description......................................... 4

Safety Rules................................................. 4

Assembly ..................................... 7

UnpackGenerator ............................................ 7

Shipment Contents ........................................... 7

Install Wheel Kit.............................................. 7

Add Engine Oil............................................... 8

Add Fuel.................................................... 8

System Ground .............................................. 9

Connectingto a Building's ElectricalSystem........................ 9

GeneratorLocation ........................................... 9

Featuresand Controls ............................ 10

Cord Sets and Receptacles.................................... 11

Operation .................................... 12

Starting the Engine .......................................... 12

Connecting ElectricalLoads.................................... 13

Stopping the Engine.......................................... 13

Don't OverloadGenerator ..................................... 14

Maintenance .................................. 15

MaintenanceSchedule........................................ 15

GeneratorMaintenance....................................... 15

FuelValveMaintenance....................................... 16

Engine Maintenance.......................................... 16

Storage ................................................... 19

Troubleshooting................................ 20

Warranties.................................... 22

Emissions Control System Warranty............................. 22

GeneratorOwnerWarranty .................................... 24

Specifications ................................. 26

Product Specifications........................................ 26

Common Service Parts ....................................... 26

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OperatorSafety

EquipmentDescription

Readthis manual carefully and becomefamiliar

with yourgenerator. Knowitsapplications, its

limitationsand anyhazardsinvolved.

Thegeneratoris an engine-driven, revolvingfield, alternating

current (AC)generator, it was designedto supply electrical

power for operatingcompatible electricallighting, appliances,

tools and motor loads.Thegenerator's revolving field is

driven at about3,600 rpm by a single-cylinderengine.

NOTICE

Exceedinggeneratorswattage/amperagecapacitycan

damage generatorand/or electrical devicesconnectedto it.

" ca_tT S'ee

Don'tOverloadGeneratorintheOperationsection.

Everyeffort hasbeen madeto ensurethat the informationin

this manualis both accurateand current. However,the

manufacturer reservesthe right to change,alter or otherwise

improvethe generatorand this documentation at anytime

without prior notice.

The EmissionControl System for this generator is warranted

for standardsset by the Environmental ProtectionAgency

and the California Air Resources Board.

Safety Rules

,_ This isthe safetyalert symbol. It is usedto alert

youto potential personal injuryhazards.Obeyall

safety messages that follow this symbol to avoid

possible injuryor death.

Thesafety alert symbol (A.) isusedwith a signal word

(DANGER,WARNING, CAUTION),apictorial and/or a safety

messageto alert you to hazards.DANGERindicatesa hazard

which, if not avoided,will result in deathor serious injury.

WARNINGindicates a hazardwhich, if not avoided, could

result in deathor serious injury. CAUTIONindicatesa hazard

which, if not avoided, might result in minor or moderate

injury. NOTICEindicatesa situation that could result in

equipment damage. Follow safety messagesto avoid or

reducethe risk of injuryor death.

The manufacturer cannot possibly anticipateevery possible

circumstance that might involvea hazard.Thewarnings in

this manual,and the tags and decals affixedto the unit are,

therefore, not all-inclusive. If you usea procedure, work

method or operating technique that the manufacturer does

not specifically recommend, you must satisfy yourself that it

issafe for you and others. You must also make surethat the

procedure, work method or operating technique that you

choose does not renderthe generator unsafe.

HazardSymbols and Meanings

©

A - Explosion

B - Fire

C- ElectricShock

D- ToxicFumes

E- Kickback

F - Hot Surface

G- Flying Objects

H- Moving Parts

J - ReadManual

Using a generator indoors CAN KILL YOU IN MINUTES,

Generator exhaust contains carbon monoxide, This is

a poison you cannot see or smell.

V

NEVERuse insidea home

or garage, EVENiF doors

and windowsare open.

Only use OUTSIDE and

far away from windows,

doors, and vents,

WARNING

Running engine gives off carbon monoxide, an

odorless, colorless, poison gas.

Breathingcarbon monoxide can causeheadache,

fatigue, dizziness,vomiting, confusion, seizures,

nausea,fainting or death.

• OperategeneratorONLYoutdoors.

• Installa batteryoperatedcarbonmonoxidealarmnearthe

bedrooms.

• Keepexhaustgas from entering a confined areathrough

windows, doors, ventilation intakes, or other openings.

• DO NOTstart or run engine indoorsor in an enclosedarea,

(even if windows and doors areopen), includingthe generator

compartment of a recreationalvehicle (RV).

4 BRIGGSandSTRATTON.C01Vl

WARNING

The engine exhaust from this productcontains

chemicalsknown to theState of California to cause

cancer,birth defects, or other reproductiveharm.

WARNING

Generator produces hazardous voltage.

_¢ ailure to isolate generator from power utility can

result in death or injury to electric utility workers

due to backfeed of electrical energy.

• When using generator for backup power, notify utility company.

Use approvedtransfer equipment to isolate generator from

electric utility.

• Use a ground fault circuit interrupter (GFCI)in any damp or

highly conductive area, suchas metal deckingor steel work.

• DO NOTtouch barewires or receptacles.

• DO NOTuse generator with electricalcords which areworn,

frayed, bareor otherwise damaged.

• DO NOToperate generator in the rain or wet weather.

• DO NOThandle generatoror electricalcords while standing in

water, while barefoot,or while handsor feet are wet.

• DO NOTallow unqualified personsor children to operate or

servicegenerator.

WARNING

Starter cord kickback(rapid retraction) can result

_nbodily injury. Kickbackwill pull hand andarm

_t_._ toward enginefaster than you can let go.

Brokenbones, fractures, bruises,or sprains

could result.

• Whenstartingengine,pullcordslowlyuntilresistanceisfelt and

thenpullrapidlytoavoidkickback.

• NEVERstartor stopenginewith electricaldevicespluggedin

andturnedon.

WARNING

Fuel and its vapors are extremely flammable and

explosive.

Fire or explosion can cause severe burns ordeath.

WHENADDINGOR DRAiNiNG FUEL

• Turn generator OFFand let it cool at least2 minutes before

removing fuel cap. Loosencap slowly to relievepressure in

tank.

• Fill or drain fuel tank outdoors.

• DO NOToverfill tank. Allow spacefor fuel expansion.

• iffuel spills, wait until it evaporatesbefore starting engine.

• Keepfuel awayfrom sparks,open flames, pilot lights, heat,and

other ignition sources.

• DO NOTlight a cigarette or smoke.

WHENSTARTINGEQUIPMENT

• Ensure spark plug, muffler, fuel cap, and air cleanerare in place.

• DO NOTcrank enginewith spark plug removed.

WHENOPERATINGEQUIPMENT

• DO NOTtip engine or equipment at anglewhich causesfuel to

spill.

• This generatoris not for use in mobile equipment or marine

applications.

WHENTRANSPORTINGOR REPAiRiNGEQUIPMENT

• Transport/repair with fuel tank EMPTYor with fuel shutoff valve

OFF.

• Disconnectspark plug wire.

WHENSTORINGFUELOR EQUIPMENTWITH FUELiN TANK

• Store awayfrom furnaces, stoves, water heaters,clothesdryers,

or other appliancesthat havepilot light or other ignition source

becausetheycan ignite fuel vapors.

WARNING

• This generatordoes not meetU. S. CoastGuard Regulation

33CFR-f83 andshould not beusedon marine applications.

• Failure to usethe appropriate U. S. CoastGuard approved

generator could result in death or serious injury and/or

property damage.

WARNING

e

Contactwith muffler areacan result in serious

burns.

_ Exhaustheat/gasescan ignite combustibles,

structures or damagefuel tank causing a fire.

DO NOTtouch hot parts andAVOID hot exhaust gases.

Allow equipmentto cool beforetouching.

Keepat least5 feet (1.5 m) of clearanceon all sidesof

generator including overhead.

Codeof FederalRegulation (CFR)Title 36 Parks, Forests,and

Public Property require equipment powered byan internal

combustion engine to have aspark arrester, maintained in

effective working order, complying to USDAForest service

standard 5100-1C or later revision. In the Stateof California a

spark arrester is required undersection 4442 of the California

Public resources code. Other statesmay havesimilar laws.

WARNING

Starter and other rotating parts can entangle

hands, hair, clothing, or accessories.

• NEVERoperate generatorwithout protective housing or covers.

• DO NOTwear loose clothing, jewelry or anything that may be

caught in the starter or other rotating parts.

• Tie up long hair and removejewelry.

WARNING

"_ Unintentional sparking can result in fire or

_¢ electric shock.

WHENADJUSTINGOR MAKINGREPAIRSTO YOURGENERATOR

• Disconnectthe spark plug wire from the spark plug and place

the wire where it cannot contact spark plug.

WHEN TESTINGFOR ENGINESPARK

• Use approvedspark plug tester.

• DO NOTcheckfor spark with spark plug removed.

CAUTION

Excessively high operating speeds increase risk of injury

and damage to generator.

Excessively low speeds impose a heavy load.

• DO NOTtamper with governed speed.Generatorsupplies

correct rated frequency and voltage when running at governed

speed.

• DO NOTmodify generator in any way.

NOTICE

Exceeding generators wattage/amperage capacity can

damage generator and/or electrical devices connected to it.

• DO NOTexceedthe generator's wattage/amperage capacity. See

Don't OverloadGeneratorin the Operationsection.

• Start generator and let engine stabilize beforeconnecting

electrical loads.

• Connectelectrical loads in OFFposition, thenturn ONfor

operation.

• Turn electricalloads OFFand disconnectfrom generator before

stopping generator.

NOTICE

Improper treatment of generator can damage it and

shorten its life.

• Use generator only for intended uses.

• If you havequestions about intended use,ask dealer or contact

local servicecenter.

• Operategeneratoronly on levelsurfaces.

• DO NOTexposegeneratorto excessivemoisture, dust, dirt, or

corrosive vapors.

• DO NOTinsert any objectsthrough cooling slots.

• If connected devices overheat,turn them off and disconnect

them from generator.

• Shut off generator if:

-electrical output is lost;

-equipment sparks, smokes, or emits flames;

-unit vibrates excessively.

6 BRIGGSandSTRATTON.COIVi

Assembly

_.___i ead entireoperator'smanual beforeyou attempt

toassemble or operate yournewgenerator.

Your generator requiressome assembly and is readyfor use

after it hasbeen properly servicedwith the recommendedoil

and fuel.

If you haveanyproblems with the assemblyof your

generator, pleasecall the generator heiplineat

(800) 743-4115. if calling for assistance, pleasehavethe

model, revision, and serial number from the datatag

available.See Featuresand Controlsfor data tag location.

UnpackGenerator

1. Setthe carton on a rigid, flat surface.

2. Removeeverything from carton exceptgenerator.

3. Opencarton completely by cutting eachcorner from

top to bottom.

4. Leavegeneratoron carton to install wheel kit.

Shipment Contents

The generator is suppliedwith:

* Engineoil bottle

* Operator's manual

* Wheelkit

Install Wheel Kit

NOTE:Wheel kit is not intended for over-the-road use.

You will needtwo 13 mm wrenches to install these

components.

Install the wheel kit as follows:

1. Tip generatorso that engine end is up.

2. Slide axle (A) through both mounting brackets.

3. Placea fiat washer (B), then wheel (C) on axleas

shown.

4. Placea flat washer (B) on axle.

5. Retain wheelon axlewith retaining pin (D).

6. Repeatsteps 3 through 5 to secure secondwheel.

7. Tip generatorso that engine side is down.

8. Attach vibration mount (E) to support leg (F) using flat

washer (I]) andlocking hex nut (H). Tighten with

13 mm wrenches.

9. Line up holes in support legwith holes in generator

frame.

10. Attach support leg using two 15 mm carriage bolts (J),

two flat washers (K) and two locking hex nuts (L).

Tighten with 13 mm wrenches.

11. Repeatsteps 8 through 10 to attachsecond support

leg.

12. Return generatorto normal operating position (resting

on wheels and support legs).

13. Line up holes in handle (IVl)with holes in generator

frame. Attach handle using 13mm wrenches with

15mm carriage bolts (N), flat washers (P) and locking

hex nuts (R).

3

E

Add EngineOil

1. Placegeneratoron a fiat, levelsurface.

2. Cleanarea around oil fill and removeyellow oil fill cap.

NOTE:Seethe section Oilto review oil recommendations.

Verify provided oil bottle is correct viscosity for current

ambient temperature.

3. Using oil funnel (optional), slowly pour contents of

provided oil bottle into oil fill opening.

NOTICE

improper treatment of generatorcan damageit and

shorten its life.

• DONOTattemptto crankor starttheenginebeforeit hasbeen

properlyservicedwiththerecommendedoil.Thismayresultin

anenginefailure.

4. Replaceoil fill cap and fully tighten.

AddFuel

Fuel mustmeet these requirements:

• Clean,fresh, unleadedgasoline.

• A minimum of 87 octane/87AKI (91 RON).High

altitude use, seeHigh Altitude.

• Gasolinewith up to 10% ethanol (gasohol) or up to

15% MTBE(methyl tertiary butyl ether) is acceptable.

NOTICE

Avoid generator damage.

Failureto follow Operator's Manualfor fuel

recommendationsvoids warranty.

• DONOTuseunapprovedgasolinesuchasE85orE22.

• DONOTmixoil ingasoline.

• DONOTmodifyengineto runonalternatefuels.

To protect the fuel system from gum formation, mix ina fuel

stabilizerwhen adding fuel. SeeStorage.All fuel is not the

same. If you experiencestarting or performanceproblems

after using fuel, switch to a different fuel provider or change

brands. This engine is certified to operateon gasoline. The

emission control system for this engine is EM (Engine

Modifications).

WARNING

._ Fueland its flammable and

vapors

are

extremely

explosive.

Fireor explosion can causesevere burns or

death.

WHENADDING FUEL

* Turn generator OFFand let it cool at least2 minutes before

removing fuel cap. Loosencap slowly to relievepressure in

tank.

* Fill fuel tank outdoors.

* DO NOToverfill tank. Allow space for fuel expansion.

* iffuel spills, wait until it evaporatesbefore starting engine.

* Keepfuel awayfrom sparks,open flames, pilot lights,heat,and

other ignition sources.

DO NOTlightacigarette or smoke.

e

1.

2.

Cleanarea around fuel fill cap, remove cap.

Slowly add unleadedgasoline (A) to fuel tank (B). Be

careful not to fill abovethe baffle (C). This allows

adequatespace for fuel expansion asshown.

J_Jf_-J_ JF_ Js-_ Jf_-- Jf _ Jf_-JF_-J_J, _- Jf_- J,_-_J/

3. Install fuel capand let anyspilled fuel evaporatebefore

starting engine.

HighAltitude

At altitudes over 5,000 feet (1524 meters), a minimum

85 octane/ 85 AKI (89 RON)gasoline is acceptable.To

remainemissions compliant, high altitude adjustment is

required.Operationwithout this adjustmentwill cause

decreasedperformance, increasedfuel consumption, and

increasedemissions. Seean authorizedBriggs & Stratton

dealerfor high altitude adjustment information. Operationof

the engine at altitudes below 2,500 feet (762 meters) with

the high altitude kit is not recommended.

8 BRIGGSandSTRATTON.C01Vl

System Ground

Thegenerator hasa system ground that connects the

generatorframe components to the ground terminals on the

ACoutput receptacles.Thesystem ground is connected to

the ACneutral wire (the neutral is bonded to the generator

frame).

SpeciaJ Requirements

Theremay be Federalor State OccupationalSafetyand

Health Administration (OSHA)regulations, local codes, or

ordinances that applyto the intended useof the generator.

Pleaseconsult a qualified electrician,electrical inspector, or

the local agency havingjurisdiction:

* in some areas,generators are requiredto be registered

with local utility companies.

* If the generator is used at a construction site, there

may be additional regulationswhich must be observed.

Connecting to a Buiiding's ElectricalSystem

Connectionsfor standby powerto a building's electrical

system must be made bya qualified electrician. The

connection must isolate the generator power from utility

power or other alternative power sources and must comply

with all applicablelaws and electrical codes.

WARNING

Generatorproduces hazardousvoltage.

_¢ ailure to isolate generator from power utility can

result in deathor injury to electric utility workers

due to backfeedof electrical energy.

• Whenusinggeneratorfor backuppower,notifyutilitycompany.

Useapprovedtransferequipmenttoisolategeneratorfrom

electricutility.

• Useagroundfaultcircuitinterrupter(GFCI)in anydampor

highlyconductivearea,suchasmetaldeckingor steelwork.

• DONOTtouchbarewiresor receptacles.

• DONOTusegeneratorwithelectricalcordswhichareworn,

frayed,bareor otherwisedamaged.

• DONOToperategeneratorintherainorwetweather.

• DONOThandlegeneratoror electricalcordswhilestandingin

water,whilebarefoot,or whilehandsor feetarewet.

• DONOTallowunqualifiedpersonsor childrento operateor

servicegenerator.

GeneratorLocation

CJearancesand Air Movement

WARNING

,_ Exhaustheat/gases can ignite combustibles,

structures or damagefuel tank causing a fire.

• Keepatleast5 ft. (1.5m)clearanceonallsidesof generator

includingoverhead.

Placegeneratoroutdoors in an areathat will not accumulate

deadlyexhaust gas. DONOTplacegeneratorwhere exhaust

gas (A) could accumulate andenter inside or be drawn into a

potentially occupied building. Ensureexhaust gas is kept

awayfrom any windows, doors, ventilation intakes, or other

openings that canallow exhaustgasto collect in a confined

area.Prevailingwinds and air currents should betaken into

consideration when positioning generator.

Using a generator indoors CAN KILL YOU JNMINUTES,

Generator exhaust contains carbon monoxide. This is

a poison you cannot see or smell.

NEVER use inside a home

or garage, EVEN JFdoors

and windows are open.

B

Only use OUTSIDE and

far away from windows,

doors, and vents.

|

3

Featuresand Controls

_i eadthis operator's manual and safetyrulesbeforeoperating yourgenerator.

Comparethe illustrations with your generator, to familiarize yourself with the locations of various controls and

adjustments. Savethis manual for future reference.

o

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A- Choke Lever-- Usedwhen starting a cold engine.

B - Fuel Valve-- Usedto turn fuel supply on and off to

engine.

C- Air Cleaner -- Protects engine byfiltering dust and

debris out of intake air.

D - Rocker Switch-- Setthis switch to "On" before using

recoil starter. Set switch to "Off" to stop engine.

E - Recoil Starter -- Usedto start the engine.

F- 0il Fill Cap -- Checkand addengine oil here.

6 - 0il DrainPlug -- Drainengine oil here.

H - GroundingFastener -- Consultyour local agency having

jurisdiction for grounding requirements inyour area.

J - Spark Attester Muffler -- Exhaustmuffler lowers engine

noise and is equippedwith a spark arrester screen.

K- EngineIdentification -- Providesmodel, type and code

of engine. Pleasehavethese readilyavailableif calling for

assistance.

L= Fuel Tank -- Capacityof four (4) U.S.gallons (15 L).

IVl- Double Pole Circuit Breaker (AC)-- A double pole

circuit breakeris providedto protect the 20A receptacle

and generatoragainst electrical overload.

N - 120/240 Volt AC, 20 Amp LockingReceptacle -- May

be usedto supply electrical power for the operation of

120 and/or 240 Volt AC,20 Amp, single phase,60 Hz

electrical, lighting, appliance,tool and motor loads.

P - 120 Volt AC, 20 Amp, Duplex Receptacle -- May be

usedto supply electrical power for the operation of

120 Volt AC, 20 Amp, single phase, 60 Hzelectrical,

lighting, appliance,tool, and motor loads.

Items Not Shown:

Data Tag -- Provides model, revision, and serial number of

generator. Pleasehavethese readilyavailablewhen calling

for assistance.

10 BRIGGSandSTRATTON.COIVl

CordSets andReceptacles

Use only high quality, well-insulated, grounded extension

cords with the generator's 120 Volt duplex receptacle.

inspect extensioncords before eachuse.

Checkthe ratings of all extensioncords beforeyou use

them. Extensioncord sets usedshould be ratedfor 125 Volt

ACloads at 20 Amps or greaterfor most electrical devices.

Somedevices, however, may not require this type of

extension cord. Checkthe operator's manuals of those

devicesfor the manufacturer's recommendations.

Keepextension cords asshort aspossible to minimize

voltage drop.

WARNING

Overloadedelectricalcords can overheat,arc,

,_and burn resulting in death, bodily injury, and/or

property damage.

• ONLYusecordsratedfor yourloads.

• Followall safetiesonelectricalcords.

120/240 Volt AC, 20 Amp, LockingReceptacle

Use a NEMA L14-20 plug with this receptacle.Connecta

4-wire cord set ratedfor 250 Volt ACloads at 20 Amps (or

greater). You can usethe same4-wire cord if you plan to

run a 120 Volt load.

4-Wire Cord Set

(Neutral)

Y(Hot) | X(Hot)

NEIVlAL14-20 _ Ground(Green)

This receptaclepowers 120/240 Volt AC, 60 Hz,single phase

loads requiring up to 3,250 watts of power (3.25 kW) at

13.5 Amps for 240 Volts or two independent120 Volt loads

at 13.5 Amps each.Theoutlet is protected by adouble pole

circuit breaker.

NOTICE

Receptaclesmay be markedwith ratingvalue greaterthan

_qeneratorout_putca acity.

• NEVERattemptto poweradevicerequiringmoreamperage

thangeneratororreceptaclecansupply.

• DONOToverloadthegenerator.SeeDon'tOverloadGenerator.

120 Volt AC, 20 Amp, DuplexReceptacle

Theduplex receptacleis protected against overload by a

double pole circuit breaker.

Useeachreceptacleto operate120 Volt AC, single-phase,

60 Hz electricalloads requiring up to 1,625 watts (1.625 kW)

at 13.5 Amps of current. Usecord sets that are ratedfor

125 Volt ACloads at 15 Amps (or greater).

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Operation

Starting the Engine

Disconnect all electrical loads from the generator. Usethe

following start instructions:

1. Make sure unit is on a levelsurface.

IMPORTANT:Failureto start and operatethe unit on a level

surfacewill causethe unit not to start or shut down during

operation.

2. Turn thefuel valve (A) to the "On" position.

3. Push choke leverto "Choke" position.

4. Pushengine rocker switch to "On".

5. Grasp recoil handleand pull slowly until slight

resistanceis felt. Then pull handle rapidly to overcome

compression, prevent kickback,and start engine.

WARNING

Starter cord kickback(rapid retraction) can result

_nbodily injury. Kickbackwill pull hand and arm

_t,_< toward enginefaster thanyou can letgo.

Brokenbones, fractures, bruises, or sprains

could result.

• Whenstartingengine,pullcordslowlyuntilresistanceisfelt and

thenpullrapidlytoavoidkickback.

• NEVERstartor stopenginewith electricaldevicespluggedin

andturnedon.

IMPORTANT:if excessivefuel is present in the air/fuel

mixture causing a "flooded" condition, move the choke lever

to "Run" position and pull the handle repeatedlyuntil the

engine starts.

6. Move choke leverto "Run" position ashort distance at

a time over several secondsin warm weather or

minutes in cold weather. Letengine run smoothly

before eachchange. Operatewith choke in "Run"

position.

WARNING

e

Contactwith muffler areacan result in serious

burns.

._1_ Exhaustheat/gases can ignite combustibles,

structures or damagefuel tank causing a fire.

DO NOTtouch hot parts andAVOID hot exhaust gases.

Allow equipmentto cool beforetouching.

Keepat least5 feet (1.5 m) of clearanceon all sidesof

generator including overhead.

Code of FederalRegulation (CFR)Title 36 Parks,Forests,and

Public Property require equipment powered by an internal

combustion engineto have aspark arrester, maintained in

effective working order, complying to USDAForestservice

standard 5100-1C or later revision, in the State of California a

spark arrester is required undersection 4442 of the California

Public resources code. Otherstates may havesimilar laws.

NOTE:if the engine starts after 3 pulls but fails to run, or if

the unit shuts down during operation, makesure the unit is

on a levelsurface and check for the proper oil levelin the

crankcase.This unit may be equipped with a low oil

protection device.

12 BRIGGSandSTRATTON.COM

Connecting ElectricalLoads

1. Let engine stabilizeand warm up for a few minutes

after starting.

2. Plug in andturn on the desired 120 and/or 240 Volt AC,

single phase, 60 Hzelectrical loads.

NOTE:

• DONOTconnect 240 Volt loads to the 120 Volt duplex

receptacles.

• DONOTconnect 3-phaseloads to the generator.

DONOTconnect 50 Hzloads to the generator.

DONOTOVERLOADTHEGENERATOR.SeeDon't

OverloadGenerator.

NOTICE

Exceedinggeneratorswattage/amperagecapacitycan

damagegeneratorand/or electrical devicesconnectedto it.

• DONOTexceedthegenerator'swattage/amperagecapacity.See

Don'tOverloadGeneratorintheOperationsection.

• Startgeneratorandletenginestabilizebeforeconnecting

electricalloads.

• Connectelectricalloadsin OFFposition,thenturn ONfor

operation.

• TurnelectricalloadsOFFanddisconnectfrom generatorbefore

stoppinggenerator.

Stopping the Engine

1. Turn OFFand unplug all electrical loadsfrom generator

panel receptacles.NEVERstart or stop enginewith

electrical devicesplugged in and turned ON.

2. Let engine run at no-load for several minutes to

stabilize internaltemperatures of engine and generator.

3. Push engine rocker switch to "Off" position.

WARNING

l_ Backfire,fire or engine damagecould occur.

• DONOTstopenginebymovingchokecontrolto "Choke"

position.

4. Move fuel valve to "Off" position.

==e

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Don't OverloadGenerator

Capacity

You must make sureyour generator cansupply enough

rated (running) and surge (starting) watts for the items you

will power at the same time. Follow these simple steps:

1. Selectthe itemsyou will power at the same time.

2. Total the rated(running) watts of these items. This is

the amount of power your generator must produce to

keepyour items running. SeeWattageReferenceGuide.

3. Estimatehow many surge (starting) watts you will need.

Surge wattageis the short burst of power neededto

start electric motor-driven tools or appliancessuch asa

circular saw or refrigerator. Becausenot all motors start

atthe sametime, total surgewatts can be estimatedby

adding only the item(s) with the highest additionalsurge

watts to thetotal ratedwatts from step 2.

Example:

Tool or Appliance

Window Air

Conditioner

Refrigerator

DeepFreezer

Television

Light (75 Watts)

Rated (Running)

Watts

1200

800

50O

500

75

3075 Total

Running Watts

Additional Surge

(Starting) Watts

1800

1600

500

1800 Highest

SurgeWatts

Total Rated(Running) Watts = 3075

HighestAdditional Surge Watts = 1800

Total GeneratorOutput Required =4875

Power Management

To prolong the life of your generatorand attacheddevices,it

is important to take carewhen addingelectrical loadsto your

generator. Thereshould be nothing connectedto the

generator outlets before starting its engine.Thecorrect and

safe way to managegeneratorpower isto sequentiallyadd

loads asfollows:

1. With nothing connectedto the generator,start the

engine asdescribed in this manual.

2. Plug in andturn on the first load, preferablythe largest

load you have.

3. Permit the generatoroutput to stabilize (engine runs

smoothly and attacheddeviceoperates properly).

4. Plug in andturn on the next load.

5. Again, permit the generatorto stabilize.

6. Repeatsteps 4 and 5 for eachadditional load.

NEVERadd more loads than the generatorcapacity.Take

special careto consider surge loads in generator capacity,as

described above.

Wattage Reference6uide

Rated*

Tool or Appliance

Essentials

Light Bulb - 75 watt

DeepFreezer

Sump Pump

Refrigerator/Freezer- 18 cf

Water Well Pump- 1/3 hp

Heating/Cooling

Window AC- 10,000 BTU

Window Fan

FurnaceFanBlower- 1/2 hp

Kitchen

Microwave Oven- 1000 Watt

CoffeeMaker

Electric Stove - Single Element

Hot Plate

Family Room

DVD/CDPlayer

VCR

Stereo Receiver

Color Television- 27 in

PersonalComputer w/17 in

monitor

Other

Security System

AM/FM Clock Radio

GarageDoor Opener- 1/2 hp

ElectricWater Heater- 40 gallon

DIY/JobSite

Quartz HalogenWork Light

Airless Sprayer- 1/3 hp

Reciprocating Saw

Electric Drill- 1/2 hp

Circular Saw - 7-1/4 in

MiterSaw- 10 in

TablePlaner- 6 in

TableSaw/RadialArm Saw- 10in

Air Compressor - 1-1/2 hp

* Wattageslisted are approximate only.

appliancefor actual wattage.

(Running)

Watts

Additional

Surge

(Starting)

Watts

75

500 500

800 1200

800 1600

1000 2000

1200 1800

300 600

800 1300

1000

1500

2500

100

450

500

800

180

300

480 520

4000

1000

600 1200

960 960

1000 1000

1500 1500

1800 1800

2000 2000

2500 2500

Checktool or

14 BRIGGSandSTRATTON.COIVl

Maintenance

Maintenance Schedule

Follow the hourly or calendarintervals, whichever occurs

first. More frequent serviceis required when operating in

adverseconditions noted below.

• Changeengine oil

• Cleandebris

Checkengineoil level

Service engineair cleaner'

Changeengine oil'

Servicefuel filter

Service spark plug

Service spark attester

Cleancooling system'

Service more often under dirty or dusty conditions.

GeneralRecommendations

Regularmaintenancewill improvethe performanceandextend

the life ofthe generator.Seeanyauthorizeddealerfor service.

Thegenerator's warranty doesnot cover items that have

been subjectedto operator abuseor negligence.To receive

full valuefrom the warranty,the operator must maintain the

generator asinstructed in this manual.

Someadjustments will needto be made periodicallyto

properly maintain your generator.

All serviceand adjustments should be madeat least once

eachseason.Follow the requirementsin the Maintenance

Schedulechart above.

NOTE:Oncea year you should cleanor replacethe spark

plug and replacethe air filter. A new spark plug and cleanair

filter assure proper fuel-air mixture and help your engine run

better and last longer.

Emissions Control

Maintenance, replacement,or repair of the emissions

controldevices and systemsmay beperformed byany

non-roadengine repair establishment or individual.

However,to obtain "no charge" emissions control service,

the work must be performed by a factory authorized dealer.

Seethe Emissions Warranty.

GeneratorMaintenance

Generatormaintenanceconsists of keepingthe unit clean

and dry. Operateand storethe unit in a clean dry

environment where it will not be exposedto excessivedust,

dirt, moisture, or any corrosive vapors. Coolingair slots in

the generator must not become cloggedwith snow, leaves,

or any other foreign material.

NOTE:DONOTusewater or other liquids to clean generator.

Liquids canenter enginefuel system, causing poor

performance and/or failure to occur, in addition, if liquid

enters generatorthrough cooling air slots, some of the liquid

will be retainedin voids and cracks of the rotor and stator

winding insulation. Liquid and dirt buildup on the generator

internal windings will eventuallydecreasethe insulation

resistanceof these windings.

Cleaning

Dailyor before use, look around and underneaththe

generatorfor signs of oil or fuel leaks. Cleanaccumulated

debris from inside and outside the generator. Keepthe

linkage, spring and other engine controls clean, inspect

cooling air slots and openings on generator.These openings

must be keptclean and unobstructed.

Engine parts should be keptcleanto reducethe risk of

overheating and ignition of accumulateddebris:

• Use adamp cloth to wipe exterior surfaces clean.

NOTICE

impropertreatment of generator can damageitand

shorten itslife.

• DONOTexposegeneratorto excessivemoisture,dust,dirt,or

corrosivevapors.

• DONOTinsertanyobjectsthroughcoolingslots.

• Use asoft bristle brush to loosencakedon dirt or oil.

• Use avacuum cleanerto pick up loose dirt and debris.

-,,=

15

€

FuelValveMaintenance

Thefuel valve is equipped with a fuel sediment cup, screen,

retaining ring and o-ring that needto becleanedevery

100 hours or once a year (whichever occurs first).

1. Move fuel valve to "Off" position.

2. Removesediment cup (A) from fuel valve. Remove

o-ring (B), retaining ring (C) and screen(D) from fuel

valve.

3. Wash sediment cup, o-ring, retaining ring, and screen

in a nonflammable solvent. Dry them thoroughly.

4. Placescreen, retaining ring, and o-ring into fuel valve.

Install sedimentcup andtighten securely.

5. Move fuel valve to "On" position, and checkfor leaks.

Replaceo-ring if there is any leakage.

EngineMaintenance

WARNING

"_€ Unintentionalsparking can result in fire or

_¢ ielectric shock.

WHENADJUSTINGORMAKINGREPAIRSTOYOURGENERATOR

• Disconnectthesparkplugwirefromthesparkplugandplace

thewirewhereit cannotcontactsparkplug.

WHEN TESTINGFORENGINESPARK

• Useapprovedsparkplugtester.

• DONOTcheckfor sparkwithsparkplugremoved.

Oil

Oil Recommendations

We recommendthe useof Briggs & Stratton Warranty

Certifiedoils for best performance. Otherhigh-quality

detergent oils are acceptableif classified for serviceSF, SG,

SH, SJ or higher. DONOTuse special additives.

Outdoor temperatures determine the proper oil viscosity for

the engine. Usethe chart to select the best viscosity for the

outdoor temperature range

oF

104

86

68

5O

32

14

-4

-22

expected.

oc

__"_ 40203010

_ m 0

--_---10

-20

-30

* Below 40°F (4°0) the use of SAE30 will result in hard starting.

** Above 80°F (27°C) the useof 10W30 may cause increasedoil

consumption. Checkoil level more frequently.

NOTE:Synthetic oil meeting ILSACGF-2,API

certification mark andAPI servicesymbol with

"SJ/CF ENERGYCONSERVING"or higher, is an

acceptableoil at all temperatures. Useof synthetic

oil does not alter required oil change intervals.

Checking Oil Level

Oil levelshould be checked prior to each useor at least

every 8 hours of operation. Keepoil levelmaintained.

1. Make sure generatoris on a levelsurface.

2. Cleanarea around oil fill and remove oil fill cap.

3. Verify oil is at the point of overflowing at oil fill

opening.

4. Replaceand tighten oil fill cap.

Adding Engine Oil

1. Make sure generatoris on a levelsurface.

2. Checkoil levelas described in CheckingOilLevel

3. if needed,slowly pour oil into oil fill opening to the

point of overflowing at oil fill.

4. Replaceand tighten oil fill cap.

16 BRIGGSandSTRATTON.COIVi

ChangingEngineOil

Changethe oil after the first 5 hours of operation. Changeoil

every 50 hours thereafter, if you are usingyour generator

under extremely dirty or dusty conditions, or in extremely

hot weather, changethe oil more often.

CAUTION

Avoid prolonged or repeatedskin contact with usedmotor

oil.

• Usedmotoroil hasbeenshownto causeskincancerincertain

laboratoryanimals.

• Thoroughlywashexposedareaswithsoapandwater.

KEEPOUTOFREACHOFCHILDREN.DON'T

POLLUTE.CONSERVERESOURCES.RETURN

USEDOiL TOCOLLECTIONCENTERS.

Service Air Cleaner

Your enginewill not run properly and may be damagedif

you run it with a dirty air cleaner.

Replacethe air cleanerevery 25 hours of operation or once

eachyear, whichever comesfirst. Replacemore often if

operating under dirty or dusty conditions.

To servicethe air cleaner,follow these steps:

1. Loosen screws (A) and removeair cleanercover (B).

Changethe oil while the engine is still warm from running,

asfollows:

1. Make sure unit is on a levelsurface.

.

3.

Disconnectthe spark plug wire from the spark plug and

placethe wire where it cannot contact spark plug.

Cleanarea around oil drain plug (A). Theoil drain plug

is locatedat baseof engine,opposite carburetor.

4. Removeoil drain plug and drain oil completely into a

suitable container.

5. Reinstall oil drain plug andtighten securely. Removeoil

fill cap.

6. Slowly pour oil (about 20 oz.) into oil fill opening (B) to

the point of overflowing (6) at oil fill cap. DONOT

overfill.

7. Reinstall oil fill cap. Fingertighten cap securely.

8. Wipe up any spilled oil.

2. Carefully removecartridge (C) from base(D).

3. Cleanpaperfilter by tapping it gently on asolid surface.

if the paperfilter is too dirty, replaceit with anew one.

Disposeof the old filter properly.

4. install clean(or new)air cleanerassembly inside cover.

5. Assembleair cleanercover onto baseand tighten

screws.

Service Spark Plug

Changethe spark plug every 100 hours of operation or once

eachyear, whichever comesfirst. This will help your engine

to start easierand run better.

1. Cleanarea around spark plug.

2. Removeand inspect spark plug.

3. Checkelectrode gapwith wire feeler gauge and reset

spark plug gap to recommended gap if necessary(see

Specifications).

4. Replacespark plug if electrodesare pitted, burned or

porcelain is cracked. Use the recommended

replacementspark plug. SeeSpecifications.

5. install spark plug and tighten firmly.

,,=,=

17

€

Service Spark Attester

Theengine exhaustmuffler hasa spark arrester screen.

Inspect and cleanthe screenevery 100 hours of operation or

once eachyear, whichever comes first.

If you useyour generatoron anyforest-covered, brush-

covered,or grass-covered unimproved land, it must havea

spark arrester. Thespark arrester must be maintained in

good condition by the owner/operator.

WARNING

e

Contactwith muffler areacan result in serious

burns.

_ Exhaustheat/gasescan ignite combustibles,

structures or damagefuel tank causing a fire.

DO NOTtouch hot parts andAVOID hot exhaust gases.

Allow equipmentto cool beforetouching.

Keepat least5 feet (1.5 m) of clearanceon all sidesof

generator including overhead.

Codeof FederalRegulation (CFR)Title 36 Parks, Forests,and

Public Property require equipment powered byan internal

combustion engine to have aspark arrester, maintained in

effective working order, complying to USDAForest service

standard 5100-1C or later revision. In the Stateof California a

spark arrester is required undersection 4442 of the California

Public resources code. Other statesmay havesimilar laws.

1. To remove muffler heatshield (A) from muffler (B),

removefour screws that connect guard to muffler

bracket.

{

Air Cooling System

Overtime debris may accumulatein cylinder cooling fins and

cannot be observedwithout partial engine disassembly. For

this reason,we recommendyou havean authorized Briggs &

Stratton service dealer cleanthe cooling system (D) per

recommended intervals (seeMaintenanceSchedulein

beginning of Maintenancesection). Equallyimportant is to

keeptop of engine freefrom debris. See CleanDebris.

Carburetor Adjustment

Thecarburetor on this engine is low emission. It is equipped

with a non-adjustable idle mixture valve.Top speedhas been

set atthe factory. If adjustment is required,seean

authorized Briggs & Stratton service dealer.

CAUTION

Excessivelyhigh operating speedsincrease risk of injury

and damageto generator.

Excessively low speeds impose a heavy load.

• DO NOTtamper with governed speed.Generatorsupplies

correct rated frequency and voltage when running at governed

speed.

• DO NOTmodify generator in any way.

.

3.

Removefour screws that attach spark arrester screen

(c).

Inspect screenand obtain a replacementif torn,

perforated or otherwise damaged. DONOTusea

defective screen.If screen is not damaged,clean it with

commercial solvent.

4. Reattachscreen and muffler guard.

18 BRIGGSandSTRATTON.C01Vi

Storage

Thegenerator should be started at least once every seven

days and allowed to run at least 30 minutes. If this cannot be

done and you must store the unit for more than 30 days,use

the following guidelinesto prepare it for storage.

Generator Storage

* Cleanthe generator as outlined in Cleaning.

* Checkthat cooling air slots and openingson generator

are open and unobstructed.

LongTerm Storage instructions

Fuelcan becomestale when stored over 30 days.Stalefuel

causesacid and gum deposits to form in the fuel system or

on essentialcarburetor parts. To keepfuel fresh, use Briggs

& Stratton FRESHSTARTTM fuel stabilizer, availableas a

liquid additive or a drip concentrate cartridge.

Thereis no needto drain gasolinefrom the engine if a fuel

stabilizer is added according to instructions. Runthe engine

for 2 minutes to circulate the stabilizerthroughout the fuel

system. The engine andfuel canthen be stored up to

24 months.

if gasoline in the engine hasnot beentreated with a fuel

stabilizer, it must be drained into an approvedcontainer. Run

the engine until it stops from Jackof fuel. The useof a fuel

stabilizer in the storage containeris recommendedto

maintain freshness.

WARNING

._ Fueland its vapors are extremely flammable and

explosive.

Fire or explosion can causesevereburns or

death.

WHENSTORINGFUELOREQUIPMENTWITHFUELiNTANK

• Store awayfrom furnaces, stoves,water heaters,clothes dryers

or other appliancesthat havepilot light or other ignition source

becausetheycan ignite fuel vapors.

WHENDRAiNiNGFUEL

* Turn generator OFFand let it cool at least2 minutes before

removing fuel cap. Loosencap slowly to relievepressure in

tank.

• Drain fuel tank outdoors.

• Keepfuel awayfrom sparks, openflames, pilot lights, heat,and

other ignition sources.

• DO NOTlight a cigarette or smoke.

ChangeEngine Oil

While engine is still warm, drain oil from crankcase.Refill

with recommendedgrade.

Oil Cylinder Bore

• Removespark plug and pour about 1/2 ounce (15 ml)

of cleanengine oil into the cylinder.

• Install spark plug and pull starter handleslowly to

distribute oil.

WARNING

_._ Unintentionalsparking can result in fire or

_¢ electric shock.

• NEVERcrankenginewith sparkplugremoved.

Other Storage Tips

1. DONOTstore fuel from one seasonto another unless it

has beentreated as described in Long TermStorage

Instructions.

2. Replacefuel container if it starts to rust. Rustand/or

dirt in fuel can cause problems if it's usedwith this

unit.

3. Cover unit with a suitableprotective cover that does not

retain moisture.

WARNING

._ Storagecovers canbe flammable.

• DONOTplacea storagecoverovera hotgenerator.

• Letequipmentcoolfor a sufficienttimebeforeplacingthecover

ontheequipment.

4. Store generator in clean, dry area.

19

€

_m

o

Troubleshooting

ProbJem

Engineis running, butno AC

output is avaiiabJe.

Engine runs good at no-loadbut

"boos down"when loadsare

connected.

Enginewilt not start;or starts

Cause

1. Oneof the circuit breakers is open.

2. Fault in generator.

3. Poor connection or defective cord set.

4. Connecteddevice is bad.

1. Short circuit in a connectedload.

2. Enginespeed is too slow.

3. Generatoris overloaded.

4. Shorted generatorcircuit.

1. Rocker switch set to "Off".

2. FuelValveis in "Off" position.

3. Dirty air cleaner.

4. Out of fuel.

5. Stalefuel.

6. Spark plug wire not connectedto spark

plug.

Correction

1. Resetcircuit breaker.

2. Contact authorized servicefacility.

3. Checkand repair.

4. Connectanother devicethat is in good

condition.

1. Disconnect shorted electrical load.

2. Contact authorized servicefacility.

3. See Don't OverloadGeneratorin

Operationsection.

4. Contact authorized servicefacility.

1. Set switch to "On".

2. Turn fuel valve to "Open" position.

3. Cleanor replaceair cleaner.

4. Fill fuel tank.

5. Drain fuel tank and carburetor; fill with

fresh fuel.

6. Connectwire to spark plug.

and runs rough.

7. Bad spark plug.

8. Water in fuel.

9. Flooded.

10. Excessivelyrich fuel mixture.

7. Replacespark plug.

8. Drain gastank and carburetor; fill with

fresh fuel.

9. Wait 5 minutes and re-crank engine.

10. Contact authorized servicefacility.

Engine shutsdown when

running.

Engine Jackspower.

Engine "hunts" or faJters.

11. Intakevalve stuck open or closed.

12. Engine haslost compression.

Out of fuel.

1. Loadis too high.

2. Dirty air filter.

Carburetor is running too rich or too lean.

11. Contact authorized servicefacility.

12. Contact authorized servicefacility.

Fill fuel tank.

1. See Don't OverloadGeneratorin

Operationsection.

2. Replaceair filter.

Contact authorized servicefacility.

20 BRIGGSandSTRATTON.COIVl

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Warranties

Emissions Control System Warranty

Briggs & Stratton Corporation (B&S), the California Air

ResourcesBoard(CARB)and the UnitedStates

EnvironmentalProtectionAgency(U.S. EPA)

EmissionsControl System WarrantyStatement (Owner's

DefectWarrantyRightsand Obligations)

California, United States andCanada EmissionsControl

DefectsWarrantyStatement

The CaliforniaAir ResourcesBoard (CARB),U.S.EPAand

B&S are pleasedto explainthe Emissions Control System

Warranty on your small off-road engine (SORE).In

California, newsmall off-road enginesmodel year2006 and

later must be designed,built and equippedto meet the

State's stringent anti-smog standards. Elsewherein the

United States, new non-road, spark-ignition engines certified

for model year 1997 and latermust meet similar standards

set forth by the U.S.EPA.B&S must warrant the emissions

control system on your enginefor the periods of time listed

below, provided there hasbeen noabuse, neglector

improper maintenanceof your small off-road engine.

Your emissions control system includes parts such asthe

carburetor, air cleaner, ignition system, fuel line, muffler and

catalytic converter. Also included may be connectors and

other emissions related assemblies.

Wherea warrantable condition exists, B&S will repairyour

small off-road engine at no cost to you including diagnosis,

parts and labor.

Briggs & Stratton EmissionsControl DefectsWarranty

Coverage

Small off-road engines arewarranted relativeto emissions

control parts defects for a period of two years, subject to

provisions set forth below, if anycovered part on your

engine is defective,the part will be repaired or replacedby

B&S.

Owner's Warranty Responsibilities

Asthe small off-road engine owner, you are responsiblefor

the performance of the required maintenancelisted in your

Operatingand Maintenanceinstructions. B&S recommends

that you retainall your receipts covering maintenanceon

your small off-road engine,but B&S cannot denywarranty

solely for the lack of receiptsor for your failure to ensurethe

performance of all scheduled maintenance.

As the small off-road engine owner,you should however be

awarethat B&S may denyyou warranty coverageif your

small off-road engine or a part hasfailed due to abuse,

neglect, improper maintenanceor unapproved modifications.

You are responsiblefor presenting your small off-road engine

to an Authorized B&S Service Dealerassoon as a problem

exists.The undisputedwarranty repairsshould be completed

in a reasonableamount of time, not to exceed30 days.

If you haveany questions regardingyour warranty rights and

responsibilities,you should contact a B&S Service

Representativeat (414) 259-5262.

Theemissions warranty is a defects warranty. Defectsare

judged on normal engine performance.Thewarranty is not

relatedto an in-use emissions test.

Briggs & Stratton Emissions Control DefectsWarranty

Provisions

Thefollowing are specific provisions relativeto your

Emissions Control DefectsWarranty Coverage.it is in

addition to the B&S enginewarranty for non-regulated

enginesfound in the Operator's Manual.

1. Warranted Parts

Coverageunder this warranty extends only to the parts

listed below (the emissions control systems parts) to

the extentthese parts were presenton the engine

purchased.

a. FuelMetering System

• Cold start enrichment system (soft choke)

• Carburetor andinternal parts

• FuelPump

• Fuelline, fuel line fittings, clamps

• Fueltank, capand tether

• Carboncanister

b. Air induction System

• Air cleaner

• intake manifold

• Purgeand vent line

c. ignition System

• Spark plug(s)

• Magneto ignition system

d. CatalystSystem

• Catalyticconverter

• Exhaustmanifold

• Air injection system or pulse valve

e. Miscellaneous items Used in Above Systems

• Vacuum,temperature, position, time sensitive

valvesand switches

• Connectors andassemblies

22 BRIGGSandSTRATTON.COIVl

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