Field Trim
Tunnel Doors
FORM: QM1047
Rev. 1, May 2006
Page 1 of 4
TDxxTK • TDxxBK
Aerotech, A Munters Company
4215 Legion Dr. Mason, MI 48854-1036 USA
(517) 676-7070 Fax (517) 676-7078
1) Field Trim Tunnel Doors are designed to fit in all applications, Mid-section doors, End doors and Modular
doors, as well as reverse hinge applications, See Figures 1 - 4 to determine your application.
INSTALLATION INSTRUCTIONSINSTALLATION INSTRUCTIONS
INSTALLATION INSTRUCTIONSINSTALLATION INSTRUCTIONS
INSTALLATION INSTRUCTIONS
Figure 1
Mid-Section Door
Figure 2
End Doors
Figure 3
Modular Doors
Figure 4
Reverse Hinge Door
Standard
Hinge
Reserved
Hinge
FORM: QM1047
Rev. 1, May 2006
Page 2 of 4
Aerotech, A Munters Company
4215 Legion Dr. Mason, MI 48854-1036 USA
(517) 676-7070 Fax (517) 676-7078
2) The field trim tunnel door comes partially assembled with the top seal extrusion, stiffener, and the bottom
hinge placed on the three piece door core. Accompanying components are the H connector extrusion and
two end seal extrusions, as well as, screws for attachment of desired extrusions. See Figure 5.
NOTE: Remove stiffener from top seal extrusion before attempting to cut extrusion.
Precut to Proper
Door Height
Figure 5
3) H connector and end seal extrusions are precut to proper length. The top seal, bottom hinge, door core, and
stiffener, all require trimming to desired length. See Figures 6 through 9, for trim instructions.
desired door
length +
7
/8"
45° cut
desired door
length +
7
/8"
Right side view
After Trimming
Figure 6
Trim the top seal
Bottom Hinge
Door Core
Top Seal
Stiffener
End Seal H Connector
Screw
Trim End to Desired Length
Trim 45° Cut
desired door
length
Right side view
FORM: QM1047
Rev. 1, May 2006
Page 3 of 4
Aerotech, A Munters Company
4215 Legion Dr. Mason, MI 48854-1036 USA
(517) 676-7070 Fax (517) 676-7078
Figure 7
Trim Bottom Hinge
45° cut
Right side view
desired door
length
door
length less
1
/2"
Figure 8
Trim stiffener
Figure 9
Trim the foam & plastic cover sheets
door
length less
1
/2"
desired door
length
desired door
length
After Trimming
Trim Ends to Desired Length
Trim 45° Cut
desired door
length
Right side view
FORM: QM1047
Rev. 1, May 2006
Page 4 of 4
Aerotech, A Munters Company
4215 Legion Dr. Mason, MI 48854-1036 USA
(517) 676-7070 Fax (517) 676-7078
4) Assemble the door in the desired configuration by affixing extrusions to the door core with screws as shown
in Figure 10.
5) Install the door according to the installation instruction manual for tunnel doors, QM1043.
Screw
Screw
Figure 10
'H' Connector
Hinge Detail
Seal Detail
/