Toro TimeCutter SW 4200 Riding Mower User manual

FormNo.3398-979RevB

TimeCutter

®

SW4200orSW5000

RidingMower

ModelNo.74675—SerialNo.316000001andUp

ModelNo.74680—SerialNo.316000001andUp

Registeratwww.Toro.com.

OriginalInstructions(EN)

*3398-979*B

ThisproductcomplieswithallrelevantEuropean

directives;fordetails,pleaseseetheseparateproduct

specicDeclarationofConformity(DOC)sheet.

GrossHorsepower

Thegrossornethorsepowerofthisenginewas

laboratoryratedbytheenginemanufacturerin

accordancewiththeSocietyofAutomotiveEngineers

(SAE)J1940.Asconguredtomeetsafety,emission,

andoperatingrequirements,theactualenginetorque

onthisclassofmowerwillbesignicantlylower.

Gotowww.Toro.comtoviewspecicationsonyour

mowermodel.

ThissparkignitionsystemcomplieswithCanadian

ICES-002

Introduction

Thismachineisaride-on,rotary-bladelawnmower

intendedtobeusedbyhomeownersinresidential

applications.Itisprimarilydesignedforcuttinggrass

onwell-maintainedlawns.Itisnotdesignedforcutting

brush,mowinggrassandothergrowthalongside

highways,orforagriculturaluses.

Readthisinformationcarefullytolearnhowtooperate

andmaintainyourproductproperlyandtoavoid

injuryandproductdamage.Youareresponsiblefor

operatingtheproductproperlyandsafely.

YoumaycontactTorodirectlyatwww.T oro.com

forproductsafetyandoperationtrainingmaterials,

accessoryinformation,helpndingadealer,orto

registeryourproduct.

Wheneveryouneedservice,genuineToroparts,or

additionalinformation,contactanAuthorizedService

DealerorToroCustomerServiceandhavethemodel

andserialnumbersofyourproductready.Figure1

identiesthelocationofthemodelandserialnumbers

ontheproduct.Writethenumbersinthespace

provided.

g014523

Figure1

Undertheseat

1.Modelandserialnumberplate

Writetheproductmodelandserialnumbersinthe

spacebelow:

ModelNo.

SerialNo.

Thismanualidentiespotentialhazardsandhas

safetymessagesidentiedbythesafetyalertsymbol

(Figure2),whichsignalsahazardthatmaycause

seriousinjuryordeathifyoudonotfollowthe

recommendedprecautions.

g000502

Figure2

1.Safetyalertsymbol.

Thismanualuses2wordstohighlightinformation.

Importantcallsattentiontospecialmechanical

informationandNoteemphasizesgeneralinformation

worthyofspecialattention.

Contents

Safety.......................................................................4

SafeOperatingPractices....................................4

ToroMowerSafety..............................................6

Model74675.......................................................7

Model74680.......................................................7

SlopeIndicator...................................................8

SafetyandInstructionalDecals..........................9

ProductOverview...................................................16

Controls...........................................................16

Operation................................................................18

8111LyndaleAvenueSouth

Bloomington,MN55420

2

Contactusatwww.Toro.com.

PrintedintheUSA

AllRightsReserved

AddingFuel......................................................18

CheckingtheEngine-OilLevel..........................19

BreakinginaNewMachine..............................19

ThinkSafetyFirst..............................................19

StartingtheEngine...........................................21

OperatingtheSmartPark

™

Parking

Brake............................................................21

OperatingtheBlades........................................22

StoppingtheEngine.........................................22

DrivingtheMachine..........................................22

StoppingtheMachine.......................................23

MowinginReverse...........................................23

AdjustingtheHeight-of-Cut...............................23

PositioningtheSeat..........................................24

PositioningtheSteeringWheel.........................24

AdjustingtheAnti-scalpRollers........................24

AdjustingtheAnti-scalpRollers........................25

PushingtheMachinebyHand..........................25

ConvertingtoSideDischarge...........................26

ConvertingtoSideDischarge(formodels

with).............................................................27

TransportingtheMachine.................................29

LoadingtheMachine........................................30

OperatingTips.................................................31

Maintenance...........................................................33

RecommendedMaintenanceSchedule(s)...........33

Pre-MaintenanceProcedures..............................34

RaisingtheSeat...............................................34

ReleasingtheMower-DeckCurtain..................34

RaisingtheFrontoftheMachine.......................34

Lubrication..........................................................35

GreasingtheBearings......................................35

EngineMaintenance...........................................35

ServicingtheAirCleaner..................................35

ServicingtheEngineOil....................................36

ServicingtheSparkPlug...................................39

CleaningtheCoolingSystem............................41

FuelSystemMaintenance...................................41

ReplacingtheIn-LineFuelFilter.......................41

ElectricalSystemMaintenance...........................42

ChargingtheBattery.........................................42

ServicingtheFuses..........................................44

DriveSystemMaintenance..................................44

CheckingtheTirePressure...............................44

ReleasingtheElectricBrake.............................44

MowerMaintenance.............................................45

ServicingtheCuttingBlades.............................45

LevelingtheMowerDeck..................................48

RemovingtheMowerDeck...............................50

InstallingtheMowerDeck.................................51

ReplacingtheGrassDeector..........................51

MowerBeltMaintenance......................................52

InspectingtheBelts..........................................52

ReplacingtheMower-DeckBelt........................52

Cleaning..............................................................54

CleaningundertheFrontoftheMachine...........54

WashingtheUndersideoftheMower................54

Storage...................................................................55

CleaningandStorage.......................................55

Troubleshooting......................................................56

Schematics.............................................................58

3

Safety

Thismachinehasbeendesignedinaccordancewith

ENISO5395:2013.

Improperlyusingormaintainingthismowercan

resultininjury.Toreducethepotentialforinjury,

complywiththesesafetyinstructions.

Torodesignedandtestedthismowerforreasonably

safeservice;however,failuretocomplywiththe

followinginstructionsmayresultinpersonalinjury.

Toensuremaximumsafety,bestperformance,and

togainknowledgeoftheproduct,itisessential

thatyouandanyotheroperatorofthemower

readandunderstandthecontentsofthismanual

beforetheengineiseverstarted.Payparticular

attentiontothesafetyalertsymbol(Figure2)

whichmeansCaution,Warning,orDanger.Read

andunderstandtheinstructionbecauseithas

todowithsafety.Failuretocomplywiththe

instructionmayresultinpersonalinjury.

SafeOperatingPractices

Training

•ReadtheOperator'sManualandothertraining

material.

Note:Iftheoperator(s)ormechanic(s)cannot

readthemanuallanguage,itistheowner's

responsibilitytoexplainthismaterialtothem.

•Becomefamiliarwiththesafeoperationofthe

equipment,operatorcontrols,andsafetysigns.

•Alloperatorsandmechanicsshouldbetrained.

Theownerisresponsiblefortrainingtheusers.

•Neverletchildrenoruntrainedpeopleoperateor

servicetheequipment.

Note:Localregulationsmayrestricttheageof

theoperator.

•Theowner/usercanpreventandisresponsible

foraccidentsorinjuriesoccurringtohimselfor

herself,otherpeople,ordamagetoproperty.

Preparation

•Evaluatetheterraintodeterminewhataccessories

andattachmentsareneededtoproperlyand

safelyperformthejob.Onlyuseaccessoriesand

attachmentsapprovedbythemanufacturer.

•Wearappropriateclothing;includingsafety

glasses,longpants,substantial,slipresistant

footwear,gloves,andhearingprotection.

Important:Tiebacklonghair.Donotwear

jewelry.

•Inspecttheareawheretheequipmentistobe

usedandensurethatallobjectsareremovedfrom

themachinebeforeuse.

•Useextracarewhenhandlingfuels.Theyare

ammableandvaporsareexplosive.

–Useonlyanapprovedcontainer.

–Donotremovethefuelcaporaddfuelwiththe

enginerunning.Allowtheenginetocoolbefore

refueling.Donotsmokenearthemachine

whentheengineisrunning.

–Donotrefuelordrainthemachineindoors.

•Checkthattheoperator'spresencecontrols,safety

switches,andshieldsareattachedandfunctioning

properly.Donotoperatethemachineunlessthey

arefunctioningproperly.

Operation

•Lightningcancausesevereinjuryordeath.If

lightningisseen,orthunderisheardinthearea,

donotoperatethemachine;seekshelter.

•Donotoperatetheengineinaconnedspace

wheredangerouscarbonmonoxideandother

exhaustgassescancollect.

•Onlyoperateinwell-litareas,keepingawayfrom

holesandhiddenhazards.

•Ensurethatalldrivesareinneutralandthatthe

parkingbrakeisengagedbeforestartingengine.

Onlystarttheenginefromtheoperator’sposition.

•Slowdownanduseextracareonhillsides.Be

suretotravelsidetosideonhillsides.Turf

conditionscanaffectthestabilityofthemachine.

Usecautionwhileoperatingneardrop-offs.

•Slowdownandusecautionwhenmakingturns

andwhenchangingdirectionsonslopes.

•Donotraisethemowerdeckwiththeblades

running.

•DonotoperatethemachinewithoutthePTO

shieldorotherguardssecurelyinplace.Besure

allinterlocksareattached,adjustedproperly,and

functioningproperly.

•Donotoperatewiththedischargedeectorraised,

removedoraltered,unlessusingagrasscatcher.

4

•Donotchangetheenginegovernorsettingor

overspeedtheengine.

•Stoponlevelground,disengagedrives,engage

theparkingbrake(ifprovided),shutoffthe

enginebeforeleavingtheoperator'spositionfor

anyreason,includingemptyingthecatchersor

uncloggingthechute.

•Stopequipmentandinspectthebladesafter

strikingobjectsorifanabnormalvibrationoccurs.

Makethenecessaryrepairsbeforeresuming

operations.

•Keepyourhandsandfeetawayfromthecutting

unit.

•Lookbehindanddownbeforebackingupto

ensureaclearpath.

•Keeppetsandbystandersawayfromanoperating

machine.

•Slowdownandusecautionwhenmakingturns

andcrossingroadsandsidewalks.Stopthe

bladesifyouarenotmowing.

•Beawareofthemower-dischargedirectionand

donotpointitatanyone.

•Donotoperatethemowerundertheinuenceof

alcoholordrugs.

•Usecarewhenloadingorunloadingthemachine

intoorfromatrailerortruck.

•Usecarewhenapproachingblindcorners,shrubs,

trees,orotherobjectsthatmayobscurevision.

SafeHandlingofFuels

•Toavoidpersonalinjuryorpropertydamage,use

extremecareinhandlinggasoline.Gasolineis

extremelyammableandthevaporsareexplosive.

•Extinguishallcigarettes,cigars,pipes,andother

sourcesofignition.

•Useonlyanapprovedfuelcontainer.

•Donotremovethefuelcaporaddfuelwiththe

enginerunning.

•Allowtheenginetocoolbeforefueling.

•Donotfuelthemachineindoors.

•Donotstorethemachineorfuelcontainerwhere

thereisanopename,spark,orpilotlightsuchas

onawaterheateroronotherappliances.

•Donotllcontainersinsideavehicle,onatruck,

oronatrailerbedwithaplasticliner.Alwaysplace

containersonthegroundawayfromyourvehicle

beforelling.

•Removeequipmentfromthetruckortrailerand

fuelitontheground.Ifthisisnotpossible,

thenaddfuelwithsuchequipmentasaportable

container,ratherthanfromafueldispensernozzle.

•Keepthenozzleincontactwiththerimofthefuel

tankorcontaineropeningatalltimesuntilfueling

iscomplete.Donotuseanozzlelockopendevice.

•Iffuelisspilledonclothing,changeyourclothing

immediately.

•Donotoverllfueltank.Replacefuelcapand

tightensecurely.

MaintenanceandStorage

•Disengagedrives,settheparkingbrake,stop

theengine,andremovethekeyordisconnect

spark-plugwire.Waitforallmovementtostop

beforeadjusting,cleaning,orrepairing.

•Cleangrassanddebrisfromthecuttingunit,

drives,mufers,andenginetohelppreventres.

•Cleanupoilorfuelspillage.

•Lettheenginecoolbeforestoring.

•Donotstorefuelnearamesordrainindoors.

•Donotallowuntrainedpersonneltoservice

machine.

•Usejackstandstosupportcomponentswhen

required.

•Carefullyreleasepressurefromcomponentswith

storedenergy.

•Disconnectthebatteryorremovethespark-plug

wirebeforemakinganyrepairs.Disconnectthe

negativeterminalrstandthepositiveterminal

last.Reconnectthepositiverstandnegativelast.

•Usecarewhencheckingtheblades.Wrapthe

blade(s)orwearthickly-paddedgloves,anduse

cautionwhenservicingthem.Onlyreplaceblades;

donotstraightenorweldthem.

•Keephandsandfeetawayfrommovingparts.If

possible,donotmakeadjustmentswiththeengine

running.

•Keepallpartsingoodworkingconditionandall

hardwaretightened.Replaceallwornordamaged

decals.

Hauling

•Usecarewhenloadingorunloadingthemachine

intoatraileroratruck.

•Usefull-widthrampsforloadingmachineintoa

traileroratruck.

•Tiethemachinedownsecurelyusingstraps,

chains,cable,orropes.Bothfrontandrearstraps

shouldbedirecteddownandoutwardfromthe

machine.

5

ToroMowerSafety

Thefollowinglistcontainssafetyinformationspecic

toToroproductsandothersafetyinformationyou

mustknow.

Thisproductiscapableofamputatinghandsand

feet,andthrowingobjects.Alwaysfollowallsafety

instructionstoavoidseriousinjuryordeath.

Thisproductisdesignedforcuttingandrecycling

grass,or,whenequippedwithagrassbagger,for

catchingcutgrass.Anyuseforpurposesother

thanthesecouldprovedangeroustotheuserand

bystanders.

GeneralOperation

•Besurethattheareaisclearofbystandersbefore

mowing.Stopthemachineifanyoneentersthe

area.

•Donottouchequipmentorattachmentpartswhich

maybehotfromoperation.Allowalloftheparts

tocoolbeforeattemptingtomaintain,adjust,or

servicethemachine.

•UseonlyT oro-approvedattachments.Warranty

maybevoidedifusedwithanyunapproved

attachments.

•Checkcarefullyforoverheadclearances(i.e.

branches,doorways,electricalwires,etc.)before

operatingunderanyobjects,anddonotcontact

them.

•Slowdownbeforemakingturnsanduseextra

caution.

•Usecautionwhenridingtheplatformovercurbs,

rocks,roots,orotherobstructions.

•Lookbehindanddownbeforebackinguptoensure

aclearpath.Useextracarewhenoperatingin

reverse.

•Donotjerkthecontrols;useasteadymotion.

•Whenloadingorunloadingthemachine,useone

full-widthrampthatiswideenoughtoextend

beyondthewidthofthemachine.

•Donotcarrypassengers.

•Donotcarryequipmentonthemachine.

SlopeOperation

Allslopesandrampsrequireextracaution.Ifyoufeel

uneasyonaslope,donotmowit.

•Removeobstaclessuchasrocks,treelimbs,etc.

fromthemowingarea.

•Watchforholes,rutsorbumps.

Note:T allgrasscanhideobstacles.

•Usecautionneardrop-offs,ditches,or

embankments.

Note:Themachinecouldsuddenlyturnoverifa

wheelgoesovertheedgeofaclifforditch,orif

anedgecavesin.

•Useextracarewithgrasscatchersorother

attachments.

Note:Thesecanchangethestabilityofthe

machine.

•Keepallmovementonslopesslowandgradual.

•Mowslopessidetoside.

•Donotmowslopesgreaterthan15degrees.

TowingSafety

•Donotattachtowedequipmentexceptatthehitch

point.

•Followtheattachmentmanufacturer's

recommendationforweightlimitsfortowed

equipmentandtowingonslopes.T owedweight

mustnotexceedtheweightofthemachine,

operator,andballast.Usecounterweightsor

wheelweightsasdescribedintheattachment,or

inthepullingmachineOperator’sManual.

•Neverallowchildrenorothersinorontowed

equipment.

•Onslopes,theweightofthetowedequipmentmay

causelossoftraction,increasedriskofrollover,

andlossofcontrol.Reducethetowedweightand

slowdown.

•Stoppingdistanceincreaseswiththeweightofthe

towedload.Travelslowlyandallowextradistance

tostop.

•Makewideturnstokeeptheattachmentclearof

themachine.

Service

•Donotstorethemachineorafuelcontainerinside

wherethereisanopename,suchasneara

waterheaterorfurnace.

•Keepthenutsandboltstight,especiallythe

blade-attachmentbolts.

•Neverremoveortamperwithsafetydevices.

Checktheirproperoperationregularly.Neverdo

anythingtointerferewiththeintendedfunctionofa

6

safetydeviceortoreducetheprotectionprovided

byasafetydevice.

•Removingstandardoriginalequipmentpartsand

accessoriesmayalterthewarranty,traction,and

safetyofthemachine.Failuretouseoriginal

Toropartscouldcauseseriousinjuryordeath.

Makingunauthorizedchangestotheengine,fuel

orventingsystem,mayviolateregulations.

•Replaceallpartsincluding,butnotlimitedto,tires,

belts,blades,andfuelsystemcomponentswith

originalToroparts.

•Checkbrakeoperationfrequently.Adjustand

serviceasrequired.

Model74675

SoundPressure

Thisunithasasoundpressurelevelattheoperator’s

earof89dBA,whichincludesanUncertaintyValue

(K)of1dBA.

Soundlevelwasdeterminedaccordingtothe

proceduresoutlinedinENISO5395:2013.

SoundPower

Thisunithasaguaranteedsoundpowerlevelof100

dBA,whichincludesanUncertaintyValue(K)of1

dBA.

Soundpowerlevelwasdeterminedaccordingtothe

proceduresoutlinedinISO11094.

Hand-ArmVibration

Measuredvibrationlevelforrighthand=1.6m/s

2

Measuredvibrationlevelforlefthand=1.6m/s

2

UncertaintyValue(K)=0.8m/s

2

Measuredvaluesweredeterminedaccordingtothe

proceduresoutlinedinENISO5395:2013.

Whole-BodyVibration

Measuredvibrationlevel=0.60m/s

2

UncertaintyValue(K)=0.30m/s

2

Measuredvaluesweredeterminedaccordingtothe

proceduresoutlinedinENISO5395:2013.

Model74680

SoundPressure

Thisunithasasoundpressurelevelattheoperator’s

earof93dBA,whichincludesanUncertaintyValue

(K)of1dBA.

Soundlevelwasdeterminedaccordingtothe

proceduresoutlinedinENISO5395:2013.

SoundPower

Thisunithasaguaranteedsoundpowerlevelof105

dBA,whichincludesanUncertaintyValue(K)of1

dBA.

Soundpowerlevelwasdeterminedaccordingtothe

proceduresoutlinedinISO11094.

Hand-ArmVibration

Measuredvibrationlevelforrighthand=1.7m/s

2

Measuredvibrationlevelforlefthand=1.7m/s

2

UncertaintyValue(K)=0.8m/s

2

Measuredvaluesweredeterminedaccordingtothe

proceduresoutlinedinENISO5395:2013.

Whole-BodyVibration

Measuredvibrationlevel=0.48m/s

2

UncertaintyValue(K)=0.24m/s

2

Measuredvaluesweredeterminedaccordingtothe

proceduresoutlinedinENISO5395:2013.

7

SlopeIndicator

g011841

Figure3

Thispagemaybecopiedforpersonaluse.

1.Themaximumslopeyoucansafelyoperatethemachineonis15degrees.Usetheslopecharttodeterminethedegreeofslope

ofhillsbeforeoperating.Donotoperatethismachineonaslopegreaterthan15degrees.Foldalongtheappropriateline

tomatchtherecommendedslope.

2.Alignthisedgewithaverticalsurface,atree,building,fencepole,etc.

3.Exampleofhowtocompareslopewithfoldededge.

8

SafetyandInstructionalDecals

Safetydecalsandinstructionsareeasilyvisibletotheoperatorandarelocatednearanyarea

ofpotentialdanger.Replaceanydecalthatisdamagedorlost.

decal93-7009

93-7009

1.Warning—don'toperatethemowerwiththedeectorupor

removed;keepthedeectorinplace.

2.Cutting/dismembermenthazardofhandorfoot,mower

blade—stayawayfrommovingparts.

decaloemmarkt

Manufacturer'sMark

1.Indicatesthebladeisidentiedasapartfromtheoriginal

machinemanufacturer.

decal99-3943

99-3943

127cm(50inch)Models

1.Engine

decal105-7015

105-7015

107cm(42inch)Models

decal106-8717

106-8717

1.Readtheinstructionsbeforeservicingorperforming

maintenance.

2.Checktirepressureevery25operatinghours.

3.Greaseevery25operatinghours.

4.Engine

9

decal112-9840

112-9840

1.ReadtheOperator's

Manual.

3.Removetheignitionkey

andreadtheinstructions

beforeservicingor

performingmaintenance.

2.Height-of-cut

decal120-5469

120-5469

107cm(42inch)Models

1.Height-of-cut

decal120-5469

120-5470

127cm(50inch)Models

1.Height-of-cut

decal121-2989b

121-2989

1.Bypassleverpositionfor

pushingthemachine

2.Bypassleverpositionfor

operatingthemachine

10

decalbatterysymbols

BatterySymbols

Someorallofthesesymbolsareonyourbattery

1.Explosionhazard

6.Keepbystandersasafe

distancefromthebattery.

2.Nore,opename,or

smoking.

7.Weareyeprotection;

explosivegasescan

causeblindnessandother

injuries

3.Causticliquid/chemical

burnhazard

8.Batteryacidcancause

blindnessorsevereburns.

4.Weareyeprotection9.Flusheyesimmediately

withwaterandgetmedical

helpfast.

5.ReadtheOperator's

Manual.

10.Containslead;donot

discard.

decal131-1097

131-1097

1.Oildrain

decal131-3620

131-3620

1.Pedalposition—forward

3.Pedalposition—reverse

2.Pedalposition—neutral

decal131-3621b

131-3621

1.Crushing/dismembermenthazardofbystanders—keep

bystandersawayfromthemachine;donotstartthe

machinewithbystandersnearby.

decal131-3664

131-3664

127cm(50inch)Models

1.Spinningblade3.Operator'sManual

2.Reverse

11

decal131-3665

131-3665

107cm(42inch)Models

1.Bladespinning

3.ReadtheOperator's

Manual.

2.Reverse

decal131-3954

131-3954

127cm(50inch)Models

1.On2.Off

decal131-3955

131-3955

107cm(42inch)Models

1.On2.Off

decal131-4036

131-4036

1.Themaximumdrawbar

pullis36kg(80lb).

2.ReadtheOperator's

Manual.

decal132-6863

132-6863

decal132-0872

132-0872

1.Thrownobject

hazard—keepbystanders

awayfromthemachine.

3.Severinghazardofhand

orfoot—keepawayfrom

movingparts.

2.Thrownobjecthazard,

raisedbafe—donot

operatethemachinewith

anopendeck;usea

baggerorabafe.

4.Entanglement

hazard—keepaway

frommovingparts;keep

allguardsandshieldsin

place.

12

decal132-0870

132-0870

1.Warning—readtheOperator'sManual.

3.Bodilyharmhazard—noriders;look

behindyouwhenmowinginreverse.

5.Ramptippinghazard—whenloading

ontoatrailer,donotusedualramps;

onlyuseasinglerampwideenough

forthemachineandthathasanincline

lessthan15degrees;backupthe

ramp(inreverse)anddriveforwardoff

theramp.

2.Cuttinghazardofhand,mowerblade;

pinchinghazardofhand,belt—keep

handsandfeetawayfrommoving

parts;keepallguardsandshieldsin

place.

4.Thrownobjecthazard—keep

bystandersawayfromthemachine;

removedebrisfromtheareabefore

mowing;keepthedeectorshield

down.

6.Tippinghazardonslopes—donot

makesharp,quickturns;donotuse

slopesgreaterthan15degrees.

13

decal121-0772

121-0772

107cm(42inch)Models

1.Fast

4.Choke

2.Continuous-variablesetting5.Powertake-off(PTO),blade-controlswitch

3.Slow

14

decal121-0773

121-0773

127cm(50inch)Models

1.Fast

4.Choke

2.Continuous-variablesetting5.Powertake-off(PTO),blade-controlswitch

3.Slow

15

ProductOverview

g027935

Figure4

1.Traction-controlpedal7.Engine

2.Height-of-cutlever

8.Fuel-tankcap

3.SmartPark

™

switch

9.Reardrivewheel

4.Steeringwheel10.KeyChoice

®

control

5.Controlpanel

11.Mowerdeck

6.Operatorseat

12.Frontcasterwheels

Controls

BecomefamiliarwithallcontrolsinFigure4and

Figure5beforeyoustarttheengineandoperatethe

machine.

g028250

Figure5

ControlPanel

1.SmartPark™Switch

5.Blade-controlswitch

(powertake-off)

2.Throttle

6.Parkingbrake—On

3.Choke

7.Parkingbrakeindicator

light

4.Ignitionswitch

8.Parkingbrake—Off

g028251

Figure6

1.Operating–in–Reverse

warninglight

3.Fuel-presencewindow

2.KeyChoicekey(bluein

color)

IgnitionSwitch

Theignitionswitchhas3positions—Off,Runand

Start.ThekeywillturntoStartandmovebacktoRun

uponrelease.TurningthekeytotheOFFpositionwill

stoptheengine;however,alwaysremovethekey

whenleavingthemachinetopreventsomeonefrom

accidentallystartingtheengine(Figure5).

ChokeControl

Usethechoketostartacoldengine.Pullthechoke

knobuptoengageit.Pushdownonthechokeknob

todisengageit(Figure5).

ThrottleControl

ThethrottlecontrolisvariablebetweenFASTand

SLOW.Movingthethrottleleverforwardwillincrease

enginespeedandmovingthethrottlelevertotherear

willdecreasetheenginespeed(Figure5).

Blade-ControlSwitch(Power

Take-off)

Theblade-controlswitch,(PTO),engagesand

disengagespowertothemowerblades(Figure5).

Fuel-PresenceWindow

Thefuelwindowlocatedontheleft-handsideof

themachine,canbeusedtoverifythepresenceof

gasolineinthetank(Figure6).

Height-of-CutLever

Theheight-of-cutleverallowsyoutolowerandraise

thedeckfromtheseatedposition.Whenyouraisethe

lever(towardyou),thedeckisraisedfromtheground,

andwhenyoulowerit(awayfromyou),itlowersto

16

theground.Adjusttheheight-of-cutonlywhilethe

machineisnotmoving(Figure14).

KeyChoice

®

Switch

Thisswitchallowsyoutomowinreversewhenitis

activated.T oactivateit,turntheswitchtoonand

releaseitafterthePTOisengaged.T odeactivateit,

disengagethepowertake-off(PTO)(Figure6).

Operating–in–ReverseWarning

Light

TheOperating–in–Reversewarninglightwillilluminate

whenevertheKeyChoicekeyisusedtodeactivatethe

operating–in–reverseinterlock.Itisareminderthat

theinterlocksystemisdeactivated.Thelightgoesout

wheneverthePTOisdisengagedortheengineisshut

off.Whenthelightison,lookbehindanduseextra

cautionwhenbackingup.

SmartPark

™

Switch

Theparkingbrakeisactivatedelectronically.

Engagetheparkingbrakebyoneofthefollowing

actions:

•PressingtheSmartPark

™

switchtotheONposition

(Figure5).

•Theparkingbrakeengagesautomaticallywhen

theoperatorleavestheseatandthetraction

controlpedalisintheNEUTRALposition.

•Theparkingbrakeautomaticallyengages5to6

secondsaftertheignitionswitchisturnedtothe

OFFposition(ifnotalreadyengaged).

Todisengagetheparkingbrake,presstheSmartpark

switchtotheOFFpositionwiththekeyintheRUN

position.

17

Operation

Note:Determinetheleftandrightsidesofthe

machinefromthenormaloperatingposition.

AddingFuel

•Forbestresults,useonlyclean,fresh(lessthan

30daysold),unleadedgasolinewithanoctane

ratingof87orhigher((R+M)/2ratingmethod).

•Ethanol:Gasolinewithupto10%ethanol

(gasohol)or15%MTBE(methyltertiarybutyl

ether)byvolumeisacceptable.Ethanoland

MTBEarenotthesame.Gasolinewith15%

ethanol(E15)byvolumeisnotapprovedforuse.

Neverusegasolinethatcontainsmorethan

10%ethanolbyvolume,suchasE15(contains

15%ethanol),E20(contains20%ethanol),orE85

(containsupto85%ethanol).Usingunapproved

gasolinemaycauseperformanceproblemsand/or

enginedamagewhichmaynotbecoveredunder

warranty.

•Donotusegasolinecontainingmethanol.

•Donotstorefueleitherinthefueltankorfuel

containersoverthewinterunlessafuelstabilizer

isused.

•Donotaddoiltogasoline.

DANGER

Incertainconditions,gasolineisextremely

ammableandhighlyexplosive.Areor

explosionfromgasolinecanburnyouand

othersandcandamageproperty.

•Fillthefueltankoutdoors,inanopenarea,

whentheengineiscold.Wipeupany

gasolinethatspills.

•Neverllthefueltankinsideanenclosed

trailer.

•Donotllthefueltankcompletelyfull.Add

gasolinetothefueltankuntilthelevelis6

to13mm(1/4to1/2inch)belowthebottom

ofthellerneck.Thisemptyspaceinthe

tankallowsgasolinetoexpand.

•Neversmokewhenhandlinggasoline,and

stayawayfromanopenameorwhere

gasolinefumesmaybeignitedbyaspark.

•Storegasolineinanapprovedcontainer

andkeepitoutofthereachofchildren.

Neverbuymorethana30-daysupplyof

gasoline.

•Donotoperatewithoutentireexhaust

systeminplaceandinproperworking

condition.

DANGER

Incertainconditionsduringfueling,static

electricitycanbereleased,causingaspark

thatcanignitethegasolinevapors.Areor

explosionfromgasolinecanburnyouand

othersandcandamageproperty.

•Alwaysplacegasolinecontainersonthe

groundawayfromyourvehiclebefore

lling.

•Donotllgasolinecontainersinsidea

vehicleoronatruckortrailerbed,because

interiorcarpetsorplastictruckbedliners

mayinsulatethecontainerandslowthe

lossofanystaticcharge.

•Whenpractical,removegas-powered

equipmentfromthetruckortrailerand

refueltheequipmentwithitswheelsonthe

ground.

•Ifthisisnotpossible,thenrefuelsuch

equipmentonatruckortrailerfroma

portablecontainerratherthanfroma

gasoline-dispensernozzle.

•Ifyoumustuseagasoline-dispenser

nozzle,keepthenozzleincontactwiththe

rimofthefueltankorcontaineropeningat

alltimesuntilfuelingiscomplete.

WARNING

Gasolineisharmfulorfatalifswallowed.

Long-termexposuretovaporscancause

seriousinjuryandillness.

•Avoidprolongedbreathingofvapors.

•Keepfaceawayfromnozzleandgastank

orconditionerbottleopening.

•Avoidcontactwithskin;washoffspills

withsoapandwater.

UsingStabilizer/Conditioner

Useafuelstabilizer/conditionerinthemachineto

providethefollowingbenets:

•Keepsgasolinefreshduringstorageof90daysor

less.Forlongerstorageitisrecommendedthat

thefueltankbedrained.

•Cleanstheenginewhileitruns

•Eliminatesgum-likevarnishbuildupinthefuel

system,whichcauseshardstarting

Important:Donotusefueladditives

containingmethanolorethanol.

18

Addthecorrectamountofgasoline

stabilizer/conditionertothegasoline.

Note:Afuelstabilizer/conditionerismosteffective

whenmixedwithfreshgasoline.Tominimizethe

chanceofvarnishdepositsinthefuelsystem,use

fuelstabilizeratalltimes.

FillingtheFuelTank

Note:Ensurethattheengineisshutoffandthe

motioncontrolsareintheparkedposition.

Note:Youcanusethefuelwindowtoverifythe

presenceofgasolinebeforellingthetank(Figure7).

Important:Donotoverllfueltank.Fillthefuel

tanktothebottomofthellerneck.Theempty

spaceinthetankallowsthefueltoexpand.

Overllingmayresultinfuelleakage,damageto

theengine,ordamagetotheemissionssystem.

g027243

Figure7

CheckingtheEngine-Oil

Level

Beforeyoustarttheengineandusethemachine,

checktheoillevelintheenginecrankcase;referto

CheckingtheEngine-OilLevel(page36).

BreakinginaNewMachine

Newenginestaketimetodevelopfullpower.Mower

decksanddrivesystemshavehigherfrictionwhen

new,placingadditionalloadontheengine.Allow

40to50hoursofbreak-intimefornewmachinesto

developfullpowerandbestperformance.

ThinkSafetyFirst

Pleasecarefullyreadallofthesafetyinstructionsand

decalsinthesafetysection.Knowingthisinformation

couldhelpyou,yourfamily,pets,orbystandersavoid

injury.

DANGER

Operatingthemachineonwetgrassorsteep

slopescancauseslidingandlossofcontrol.

•Donotoperateonslopesgreaterthan15

degrees.

•Reducespeedanduseextremecautionon

slopes.

•Donotoperatethemachinenearwater.

DANGER

Wheelsdroppingoveredgescancause

rollovers,whichmayresultinseriousinjury,

death,ordrowning.

Donotoperatethemachineneardrop-offs.

g027830

Figure8

1.Safezone—usethe

TimeCutterhere

3.Water

2.Useawalk-behindmower

and/orhandtrimmernear

drop-offsandwater.

19

CAUTION

Thismachineproducessoundlevelsin

excessof85dBAattheoperatorsearandcan

causehearinglossthroughextendedperiods

ofexposure.

Wearhearingprotectionwhenoperatingthis

machine.

Theuseofprotectiveequipmentforeyes,ears,feet,

andheadisrecommended.

g009027

Figure9

1.Wearsafetyglasses

2.Wearhearingprotection

Understandingthe

Safety-InterlockSystem

WARNING

Ifsafety-interlockswitchesaredisconnected

ordamaged,themachinecouldoperate

unexpectedlycausingpersonalinjury.

•Donottamperwiththeinterlockswitches.

•Checktheoperationoftheinterlock

switchesdaily,andreplaceanydamaged

switchesbeforeoperatingthemachine.

Thesafety-interlocksystemisdesignedforthe

following:

•Topreventtheenginefromstartingunlessthe

tractionpedalisintheNEUTRALposition.

•Toautomaticallyensurethattheparkingbrakeis

engagedandthePTOisoffwhenstarting.

•Tostoptheenginewheneverthetractionpedalis

notintheNEUTRALpositionandyourisefromthe

seat.

•Toautomaticallyengagetheparkingbrakeand

disengagethePTO,whenyouriseoutoftheseat

withthetractionpedalintheNEUTRALposition.

•Tostoptheenginewhenevertheparkingbrakeis

notengagedandyourisefromtheseat.

TestingtheSafety-Interlock

System

1.Sitintheseatwiththeengineoffandensure

thatthePTOswitchisintheOFFposition.

2.TurntheignitionkeytotheSTARTposition;the

startershouldcrank.Donotstarttheengineor

turntheengineoffpriortostep3.

3.TurnthekeytotheONpositionandpushthe

SmartParkswitchtotheOFFposition.Thebrake

shoulddisengageandthebrakelightshould

turnoff.

4.Withthebrakedisengagedandtractionpedal

intheNEUTRALposition,turntheignitionswitch

totheSTARTposition.Thebrakeshould

automaticallyengage,theengineshouldcrank,

andthebrakelightwillturnon.

5.WiththeengineoffandthekeyintheON

position,engagethePTObypullingupthe

blade-controlswitch,youshouldheartheclutch

engage.

6.Ensurethatthetractionpedalisinneutraland

turntheignitionswitchtotheSTARTposition.The

PTOshoulddisengageandtheengineshould

crankandstartwithoutthebladesmoving.

20

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Toro TimeCutter SW 4200 Riding Mower User manual

Toro TimeCutter SW 4200 Riding Mower User manual

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