™
Digital XTS 3000™
and XTS 3000 R™
Portable Radios
Detailed Service Manual
Foreword
The information contained in this manual relates to all ASTRO Digital XTS 3000™ portable radios, unless
otherwise specified. This manual provides sufficient information to enable service shop personnel to
troubleshoot and repair an ASTRO Digital XTS 3000 portable radio to the component level.
Safety Information
Before operating an ASTRO Digital XTS 3000 radio, please read the “Safety” section in the front of this
manual.
Manual Revisions
Changes which occur after this manual is printed are described in “FMRs.” These FMRs provide complete
information on changes, including pertinent parts list data.
Computer Software Copyrights
The Motorola products described in this manual may include copyrighted Motorola computer programs
stored in semiconductor memories or other media. Laws in the United States and other countries pre-
serve for Motorola certain exclusive rights for copyrighted computer programs, including the exclusive
right to copy or reproduce in any form the copyrighted computer program. Accordingly, any copy-
righted Motorola computer programs contained in the Motorola products described in this manual may
not be copied or reproduced in any manner without the express written permission of Motorola. Fur-
thermore, the purchase of Motorola products shall not be deemed to grant either directly or by implica-
tion, estoppel, or otherwise, any license under the copyrights, patents or patent applications of
Motorola, except for the normal non-exclusive royalty free license to use that arises by operation of law
in the sale of a product.
i
Table of Contents
Foreword . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . inside front cover
List of Figures . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . iv
List of Tables. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . iv
List of Schematics and Boards . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . iv
Related Publications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . iii
Safety. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . vi
Portable Radio Model Numbering System. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .xiii
ASTRO Digital XTS 3000 Model Chart (“A” Models). . . . . . . . . . . . . . . . . . . . . . . . . . . . xiv
ASTRO Digital XTS 3000 Model Chart (”B” Models). . . . . . . . . . . . . . . . . . . . . . . . . . . . .xv
ASTRO Digital XTS 3000 R (Ruggedized) Model Chart. . . . . . . . . . . . . . . . . . . . . . . . . . xvi
ASTRO Digital XTS 3000 R (Ruggedized) Yellow Model Chart . . . . . . . . . . . . . . . . . . xvii
Model History Tables . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .xviii
Glossary. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . xxi
1 - Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-1
General . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1-1
Notations Used in This Manual . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1-2
2 - General Overview of an ASTRO Digital XTS 3000 Radio . . . . . . . . . . . . . . . . . . . . . 2-1
Analog Mode of Operation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2-2
ASTRO Mode (Digital Mode) of Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2-2
Transceiver Board Overview. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2-3
Controller Board Overview. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2-3
Vocoder Board Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2-5
Notes. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2-6
3 - Radio Power. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-1
Introduction to This Section . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-1
General . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-1
B+ Routing for VHF/UHF Transceiver Boards. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-1
B+ Routing for 800MHz Transceiver Boards . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-3
B+ and +5V Routing for Controller and Vocoder Boards. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-4
4 - VHF/UHF Transceiver Board Detailed Theory of Operation . . . . . . . . . . . . . . . . . . 4-1
Introduction to This Section . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4-1
Frequency Generation Unit (FGU). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4-1
Antenna Switch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4-3
® 1997, 1998, 2001 by Motorola Inc., Radio Products Group
8000 W. Sunrise Blvd., Ft. Lauderdale, FL 33322
Printed in U.S.A. 2/01
Detailed Service Manual
68P81083C90-A
ii
Receiver Front End . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-3
Receiver Back End . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-4
Transmitter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-5
Harmonic Filter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-5
RF Power Amplifier Module. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-5
ALC Circuits. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-5
Notes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-6
5 - 800MHz Transceiver Board Detailed Theory of Operation . . . . . . . . . . . . . . . . . . . 5-1
Introduction to This Section. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-1
Frequency Synthesis . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-1
Antenna Switch. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-3
Receiver Front End . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-3
Receiver Back End . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-4
Transmitter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-5
Notes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-6
6 - Vocoder and Controller Boards Detailed Theory of Operation. . . . . . . . . . . . . . . . 6-1
Introduction to This Section. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-1
General . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-1
Vocoder Board. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-1
Controller Board . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-3
Switching Regulator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-5
RX Signal Path. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-6
TX Signal Path. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-8
Controller Bootstrap and Asynchronous Buses . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-10
Vocoder Bootstrap. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-11
SPI Bus Interface . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-12
Universal Connector and Option Selects . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-12
Keypad and Display Module. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-13
Controls and Control Top Flex. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-13
Controller Memory Map. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-15
Vocoder Memory Map . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-17
MCU System Clock . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-18
DSP System Clock . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-18
Radio Power-Up/
Power-Down Sequence . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-19
Notes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-20
7 - Secure Modules . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-1
Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-1
Circuit Description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-2
Troubleshooting
Secure Operations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-2
Error 09/10, Error 09/90. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-2
Keyload. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-2
8 - Disassembly/Reassembly Procedures . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-1
Introduction to this Section . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-1
Disassembly. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-1
Reassembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-3
Ensuring Radio Submersibility . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-5
Introduction. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-5
iii
General Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8-5
Specialized Test Equipment. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8-5
Vacuum Pump Kit, NLN9839. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8-5
Pressure Pump Kit, NTN4265 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8-5
Miscellaneous
Hardware. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8-6
Disassembly and Reassembly. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8-6
Disassembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8-6
Reassembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8-6
Vacuum Test . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8-6
General . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8-6
Conducting the Test. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8-7
Pressure Test. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8-7
General . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8-7
Conducting the Test. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8-8
Troubleshooting Leak Areas . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8-9
Housing. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8-9
Antenna Bushing Seal. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8-9
Controls Seal. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8-9
Frequency Switch, Toggle, and On/Off/Volume Control Switch . . . . . . . . . . . . . . . . . . .8-10
Main Seal. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8-11
Battery Contact and Battery Contact Seal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8-11
Keypad . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8-11
Vacuum Port Seal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8-12
Vent Port Seal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8-12
9 - Troubleshooting Procedures . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-1
Introduction to This Section . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .9-1
Handling Precautions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .9-1
Voltage Measurement and Signal Tracing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .9-2
Power-Up Self-Check Errors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .9-3
Power-Up Sequence . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .9-3
Standard Bias Table. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .9-6
10 - Troubleshooting Charts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-1
Introduction to This Section . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .10-1
List of Troubleshooting Charts. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .10-1
11 - Troubleshooting Waveforms . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11-1
Introduction to This Section . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .11-1
Waveforms . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .11-1
12 - Troubleshooting Diagrams . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12-1
Introduction to This Section . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .12-1
13 - Interconnect Diagram, Schematics with Parts Lists, Circuit Board Details,
Exploded Views with Parts Lists . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13-1
Related Publications
ASTRO Digital XTS 3000 Model I User’s Guide . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .68P81083C70
ASTRO Digital XTS 3000 Model III User’s Guide . . . . . . . . . . . . . . . . . . . . . . . . . . . .68P81083C75
ASTRO Digital XTS 3000 Portable Radios Basic Service Manual . . . . . . . . . . . . . . . . .68P81083C85
ASTRO Digital XTS 3000 Model II User’s Guide . . . . . . . . . . . . . . . . . . . . . . . . . . . . .68P81083C94
iv
List of Figures
Figure 1 Controller Board/Vocoder Board Interconnection. . . . . . . . . . . . . . . . . . . . . . . . . . 2-4
Figure 2 B+ Routing for VHF/UHF Transceiver Boards. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-2
Figure 3 B+ Routing for 800MHz Transceiver Boards. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-3
Figure 4 B+ Routing for Controller Board. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-5
Figure 5 +5V Routing for Vocoder Board . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-6
Figure 6 Vocoder Board. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-2
Figure 7 Controller Board . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-3
Figure 8 Audio Power Amplifier Steering . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-4
Figure 9 DSP RSSI Port - RX Mode . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-6
Figure 10 DSP RSSI Port - TX Mode . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-8
Figure 11 Host SB9600 and RS232 Ports. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-10
Figure 12 Universal (Side) Connector. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-12
Figure 13 Controller Connector —- J101 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-12
Figure 14 Control Top Flex. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-14
Figure 15 Controller Memory Mapping . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-16
Figure 16 Vocoder Memory Mapping. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-17
List of Tables
Table 1 Option Select Functions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-13
Table 2 Submersible Radio Torque Specifications. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-12
Table 3 Power-Up Self-Check Error Codes. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-3
Table 4 Standard Operating Bias . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-6
List of Schematics, Circuit Boards, Exploded Views,
and Parts Lists
Radio Interconnect Block Diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13-2
NLD8898B/C/D VHF RF Board Schematic Diagram, Sheet 1 of 3. . . . . . . . . . . . . . . . . . . . . . . . . . 13-3
NLD8898B/C/D VHF RF Board Schematic Diagram, Sheet 2 of 3. . . . . . . . . . . . . . . . . . . . . . . . . . 13-4
NLD8898B/C/D VHF RF Board Schematic Diagram, Sheet 3 of 3. . . . . . . . . . . . . . . . . . . . . . . . . . 13-5
NLD8898B/C/D VHF RF Board Component Location Detail and Parts List. . . . . . . . . . . . . . . . . . 13-6
NLD8898H VHF RF Board Schematic Diagram, Sheet 1 of 3 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13-8
NLD8898H VHF RF Board Schematic Diagram, Sheet 2 of 3 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13-9
NLD8898H VHF RF Board Schematic Diagram, Sheet 3 of 3 . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13-10
NLD8898H VHF RF Board Component Location Detail and Parts List . . . . . . . . . . . . . . . . . . . . 13-11
NLE4249A UHF Range 1 RF Board Schematic Diagram, Sheet 1 of 3 . . . . . . . . . . . . . . . . . . . . . . 13-13
NLE4249A UHF Range 1 RF Board Schematic Diagram, Sheet 2 of 3 . . . . . . . . . . . . . . . . . . . . . . 13-14
NLE4249A UHF Range 1 RF Board Schematic Diagram, Sheet 3 of 3 . . . . . . . . . . . . . . . . . . . . . . 13-15
NLE4249A UHF Range 1 RF Board
Component Location Detail and Parts List . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13-16
NLE4249D, NLE4250E UHF Range 1 and 2 RF Board
Schematic Diagram, Sheet 1 of 3 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13-18
NLE4249D, NLE4250E UHF Range 1 and 2 RF Board
Schematic Diagram, Sheet 2 of 3 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13-19
NLE4249D, NLE4250E UHF Range 1 and 2 RF Board
Schematic Diagram, Sheet 3 of 3 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13-20
NLE4249D, NLE4250E UHF Range 1 and 2 RF Board
Component Location Detail and Parts List . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13-21
v
NLE4250B, NLE4250E UHF Range 2 RF Board
Schematic Diagram, Sheet 1 of 3 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13-24
NLE4250B, NLE4250E UHF Range 2 RF Board
Schematic Diagram, Sheet 2 of 3 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13-25
NLE4250B, NLE4250E UHF Range 2 RF Board
Schematic Diagram, Sheet 3 of 3 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13-26
NLE4250B, NLE4250E UHF Range 2 RF Board
Component Location Detail and Parts List . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .13-27
NUF6472B 800 MHz RF Board Schematic Diagram, Sheet 1 of 3. . . . . . . . . . . . . . . . . . . . . . . . . 13-29
NUF6472B 800 MHz RF Board Schematic Diagram, Sheet 2 of 3. . . . . . . . . . . . . . . . . . . . . . . . . 13-30
NUF6472B 800 MHz RF Board Schematic Diagram, Sheet 3 of 3. . . . . . . . . . . . . . . . . . . . . . . . . 13-31
NUF6472B 800 MHz RF Board Component Location Detail and Parts List . . . . . . . . . . . . . . . . . 13-32
NUF6472D 800 MHz RF Board Schematic Diagram, Sheet 1 of 3. . . . . . . . . . . . . . . . . . . . . . . . . 13-34
NUF6472D 800 MHz RF Board Schematic Diagram, Sheet 2 of 3. . . . . . . . . . . . . . . . . . . . . . . . . 13-35
NUF6472D 800 MHz RF Board Schematic Diagram, Sheet 3 of 3. . . . . . . . . . . . . . . . . . . . . . . . . 13-36
NUF6472D 800 MHz RF Board Component Location Detail and Parts List. . . . . . . . . . . . . . . . . 13-37
NCN6128B Controller Board Schematic Diagram, Sheet 1 of 4 . . . . . . . . . . . . . . . . . . . . . . . . . . 13-39
NCN6128B Controller Board Schematic Diagram, Sheet 2 of 4 . . . . . . . . . . . . . . . . . . . . . . . . . . 13-40
NCN6128B Controller Board Schematic Diagram, Sheet 3 of 4 . . . . . . . . . . . . . . . . . . . . . . . . . . 13-41
NCN6128B Controller Board Schematic Diagram, Sheet 4 of 4 . . . . . . . . . . . . . . . . . . . . . . . . . . 13-42
NCN6128B Controller Board Component Location Detail, Sheet 1 of 2. . . . . . . . . . . . . . . . . . . 13-43
NCN6128B Controller Board Component Location Detail, Sheet 2 of 2. . . . . . . . . . . . . . . . . . . 13-44
NCN6167A Controller Board Schematic Diagram, Sheet 1 of 4. . . . . . . . . . . . . . . . . . . . . . . . . . 13-46
NCN6167A Controller Board Schematic Diagram, Sheet 2 of 4. . . . . . . . . . . . . . . . . . . . . . . . . . 13-47
NCN6167A Controller Board Schematic Diagram, Sheet 3 of 4. . . . . . . . . . . . . . . . . . . . . . . . . . 13-48
NCN6167A Controller Board Schematic Diagram, Sheet 4 of 4. . . . . . . . . . . . . . . . . . . . . . . . . . 13-49
NCN6167A Controller Board Component Location Detail, Sheet 1 of 2. . . . . . . . . . . . . . . . . . . 13-50
NCN6167A Controller Board Component Location Detail, Sheet 2 of 2. . . . . . . . . . . . . . . . . . . 13-51
NCN6167C Controller Board Schematic Diagram, Sheet 1 of 4. . . . . . . . . . . . . . . . . . . . . . . . . . 13-53
NCN6167C Controller Board Schematic Diagram, Sheet 2 of 4. . . . . . . . . . . . . . . . . . . . . . . . . . 13-54
NCN6167C Controller Board Schematic Diagram, Sheet 3 of 4. . . . . . . . . . . . . . . . . . . . . . . . . . 13-55
NCN6167C Controller Board Schematic Diagram, Sheet 4 of 4. . . . . . . . . . . . . . . . . . . . . . . . . . 13-56
NCN6167C Controller Board Component Location Detail, Sheet 1 of 2. . . . . . . . . . . . . . . . . . . 13-57
NCN6167C Controller Board Component Location Detail, Sheet 2 of 2. . . . . . . . . . . . . . . . . . . 13-58
NTN8250C/D Vocoder Board Schematic Diagram, Sheet 1 of 2. . . . . . . . . . . . . . . . . . . . . . . . . . 13-60
NTN8250C/D Vocoder Board Schematic Diagram, Sheet 2 of 2. . . . . . . . . . . . . . . . . . . . . . . . . . 13-61
NTN8250C/D Vocoder Board Component Location Detail . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13-62
NTN8250F Vocoder Board Schematic Diagram, Sheet 1 of 2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13-64
NTN8250F Vocoder Board Schematic Diagram, Sheet 2 of 2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13-65
NTN8250F Vocoder Board Component Location Detail . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13-66
0105956V33 Controller Flex Circuit Detail. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13-70
0105956V33 Controller Flex Schematic and Parts List. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13-71
Model I Exploded View and Parts List. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13-72
Models II and III Exploded View and Parts List . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13-73
vi
Safety
SAFETY AND GENERAL INFORMATION
IMPORTANT INFORMATION ON SAFE AND EFFICIENT OPERATION
READ THIS INFORMATION BEFORE USING YOUR MOTOROLA TWO-WAY RADIO
The information provided in this document supersedes the general safety information contained in user
guides published prior to October 2000. For information regarding radio use in a hazardous atmosphere
refer to the Factory Mutual (FM) manual supplement included with radio models that offer this capability
and/or the intrinsic safety radio information section of this user manual.
Radio Frequency (RF) Operational Characteristics
To transmit (talk) you must push the Push-To-Talk button; to receive (listen) you must
release the Push-To-Talk button.
When the radio is transmitting, it generates radio frequency (RF)
energy; when it is receiving, or when it is off, it does not generate RF energy.
Portable Radio Operation and EME Exposure
Your Motorola radio is designed to comply with the following national and international standards and
guidelines regarding exposure of human beings to radio frequency electromagnetic energy (EME):
•
United States Federal Communications Commission, Code of Federal
Regulations; 47 CFR part 2 sub-part J
•
American National Standards Institute (ANSI) / Institute of Electrical and
Electronic Engineers (IEEE) C95. 1-1992
•
Institute of Electrical and Electronic Engineers (IEEE) C95.1-1999 Edition
•
National Council on Radiation
Protection and Measurements (NCRP) of the United States, Report 86, 1986
•
International Commission on Non-Ionizing Radiation Protection (ICNIRP) 1998
•
Ministry of Health (Canada) Safety Code 6. Limits of Human Exposure to Radio Frequency
Electromagnetic Fields in the Frequency Range from 3 kHz to 300 GHz, 1999
•
Australian Communications Authority Radiocommunications (Electromagnetic Radiation - Human
Exposure) Standard 1999 (applicable to wireless phones only)
To assure optimal radio performance and make sure human exposure to radio frequency
electromagnetic energy is within the guidelines set forth in the above standards, always adhere to
the following procedures:
Two-way Radio Operation
When using your radio,
hold the radio in a vertical position with the microphone one to
two inches (2.5 to 5 centimeters) away from the lips.
MAN WITH R
A
vii
Body-worn Operation
To maintain compliance with FCC RF exposure guidelines, if you wear a radio on your body when
transmitting, always place the radio in
a Motorola approved clip, holder, holster, case, or body
harness for this product
. Use of non-Motorola-approved accessories may exceed FCC RF exposure
guidelines.
If you do not use a Motorola approved body-worn accessory and are not using
the radio in the intended use positions along side of the head in the phone mode or in front
of the face in the two-way radio mode, then ensure the antenna and radio is kept the
following minimum distances from the body when transmitting:
•
Phone or Two-way radio mode: one inch (2.5 centimeters)
•
Data operation using any data feature with or without an accessory cable: one inch (2.5 centimeters)
Antenna Care
Use only the supplied or an approved replacement antenna.
Unauthorized antennas, modifications,
or attachments could damage the radio and may violate FCC regulations.
DO NOT hold the antenna when the radio is “IN USE”.
Holding the antenna affects call quality and
may cause the radio to operate at a higher power level than needed.
Approved Accessories
For a list of approved Motorola accessories look in the appendix or accessory section of your radio’s User
Guide.
Electromagnetic Interference/Compatibility
NOTE:
Nearly every electronic device is susceptible to electromagnetic
interference (EMI) if inadequately shielded, designed or otherwise
configured for electromagnetic compatibility.
Facilities
To avoid electromagnetic interference and/or compatibility conflicts, turn off your radio in any facility
where posted notices instruct you to do so. Hospitals or health care facilities may be using equipment that
is sensitive to external RF energy.
Aircraft
When instructed to do so, turn off your radio when on board an aircraft. Any use of a radio must be in
accordance with applicable regulations per airline crew instructions.
Medical Devices
•
Pacemakers
The Health Industry Manufacturers Association recommends that a minimum separation of 6 inches
(15 centimeters) be maintained between a handheld wireless radio and a pacemaker.These
recommendations are consistent with those of the U.S. Food and Drug Administration.
Persons with pacemakers should:
•
ALWAYS keep the radio more than 6 inches (15 centimeters) from their pacemaker when the radio
is turned ON.
•
not carry the radio in the breast pocket.
viii
•
use the ear opposite the pacemaker to minimize the potential for interference.
•
turn the radio OFF immediately if you have any reason to suspect that interference is taking place.
•
Hearing Aids
Some digital wireless radios may interfere with some hearing aids. In the event of such interference,
you may want to consult your hearing aid manufacturer to discuss alternatives.
•
Other Medical Devices
If you use any other personal medical device, consult the manufacturer of your device to determine if
it is adequately shielded from RF energy. Your physician may be able to assist you in obtaining this
information.
SAFETY AND GENERAL
Use While Driving
Check the laws and regulations on the use of radios in the area where you drive. Always obey them.
When using your radio while driving, please:
•
Give full attention to driving and to the road.
•
Use hands-free operation, if available.
•
Pull off the road and park before making or answering a call if driving conditions so require.
OPERATIONAL WARNINGS
FOR VEHICLES WITH AN AIR BAG
POTENTIALLY EXPLOSIVE ATMOSPHERES
Turn off your radio prior to entering any area with a potentially explosive atmosphere, unless it is a radio
type especially qualified for use in such areas as "Intrinsically Safe" (for example, Factory Mutual, CSA, UL,
or CENELEC). Do not remove, install, or charge batteries in such areas. Sparks in a potentially explosive
atmosphere can cause an explosion or fire resulting in bodily injury or even death.
NOTE:
The areas with potentially explosive atmospheres referred to above include
fueling areas such as below decks on boats, fuel or chemical transfer or
storage facilities, areas where the air contains chemicals or particles, such
as grain, dust or metal powders, and any other area where you would
normally be advised to turn off your vehicle engine. Areas with potentially
explosive atmospheres are often but not always posted.
BLASTING CAPS AND AREAS
To avoid possible interference with blasting operations, turn off your radio when you are near electrical
blasting caps, in a blasting area, or in areas posted: "Turn off two-way radio.” Obey all signs and
instructions.
Do not place a portable radio in the area over an air bag or in the air bag deployment area. Air
bags inflate with great force. If a portable radio is placed in the air bag deployment area and the
air bag inflates, the radio may be propelled with great force and cause serious injury to
occupants of the vehicle.
!
W A R N I N G
!
ix
OPERATIONAL CAUTIONS
ANTENNAS
BATTERIES
All batteries can cause property damage and/or bodily injury such as burns if a conductive material such
as jewelry, keys, or beaded chains touch exposed terminals. The
conductive material may complete an
electrical circuit (short circuit) and become quite hot. Exercise care in handling any charged battery,
particularly when placing it inside a pocket, purse, or other container with metal objects.
INTRINSICALLY SAFE RADIO INFORMATION
FMRC Approved Equipment
Anyone intending to use a radio in a location where hazardous concentrations of flammable material exist
(hazardous atmosphere) is advised to become familiar with the subject of intrinsic safety and with the
National Electric Code NFPA 70 (National Fire Protection Association) Article 500 (hazardous [classified]
locations).
An Approval Guide, issued by Factory Mutual Research Corporation (FMRC), lists manufacturers and the
products approved by FMRC for use in such locations. FMRC has also issued a voluntary approval
standard for repair service (“Class Number 3605”).
FMRC Approval labels are attached to the radio to identify the unit as being FM Approved for specified
hazardous atmospheres. This label specifies the hazardous Class/Division/Group along with the part
number of the battery that must be used. Depending on the design of the portable unit, this FM label can
be found on the back or the bottom of the radio housing. The FM Approval mark is shown below:
WARNINGS
Do not use any portable radio that has a damaged antenna.
If a damaged antenna
comes into contact with your skin, a minor burn can result.
•
Do not operate radio communications equipment in a hazardous atmosphere unless it
is a type especially qualified for such use (e.g., FMRC Approved). An explosion or fire
may result.
•
Do not operate an FMRC Approved Product in a hazardous atmosphere if it has been
physically damaged (e.g., cracked housing). An explosion or fire may result.
•
Do not replace or charge batteries in a hazardous atmosphere. Contact sparking may
occur while installing or removing batteries and cause an explosion or fire.
!
C a u t i o n
FM
APPROVED
!
W A R N I N G
!
x
WARNINGS
WARNINGS
Repair of FMRC Approved Products
REPAIRS FOR MOTOROLA PRODUCTS WITH FMRC APPROVAL ARE THE
RESPONSIBILITY OF THE USER.
You should not repair or relabel any Motorola- manufactured communication equipment bearing the
FMRC Approval label (“FMRC Approved Product”) unless you are familiar with the current FMRC
Approval standard for repairs and service (“Class Number 3605”).
You may want to consider using a repair facility that operates under 3605 repair service approval.
WARNINGS
FMRC’s Approval Standard Class Number 3605 is subject to change at any time without notice to you, so
you may want to obtain a current copy of 3605 from FMRC. Per the December 1994 publication of 3605,
some key definitions and service requirements are as follows:
•
Do not replace or change accessories in a hazardous atmosphere. Contact sparking may
occur while installing or removing accessories and cause an explosion or fire.
•
Do not operate an FMRC Approved Product unit in a hazardous location with the
accessory contacts exposed. Keep the connector cover in place when accessories are not
used.
•
Turn a radio off before removing or installing a battery or accessory.
•
Do not disassemble an FMRC Approved Product unit in any way that exposes the
internal electrical circuits of the unit.
•
Radios must ship from the Motorola manufacturing facility with the hazardous
atmosphere capability and FM Approval labeling. Radios will not be “upgraded” to this
capability and labeled in the field.
•
A modification changes the unit’s hardware from its original design configuration.
Modifications can only be made by the original product manufacturer at one of its
FMRC-audited manufacturing facilities.
•
Failure to use an FMRC Approved Product unit with an FMRC Approved battery or
FMRC Approved accessories specifically approved for that product may result in the
dangerously unsafe condition of an unapproved radio combination being used in a
hazardous location.
•
Unauthorized or incorrect modification of an FMRC Approved Product unit will negate
the Approval rating of the product.
•
Incorrect repair or relabeling of any FMRC Approved Product unit could adversely
affect the Approval rating of the unit.
•
Use of a radio that is not intrinsically safe in a hazardous atmosphere could result in
serious injury or death.
!
W A R N I N G
!
!
W A R N I N G
!
!
W A R N I N G
!
xi
Repair
A repair constitutes something done internally to the unit that would bring it back to its original
condition—Approved by FMRC. A repair should be done in an FMRC Approved facility.
Items not considered as repairs are those in which an action is performed on a unit which does not require
the outer casing of the unit to be opened in a manner which exposes the internal electrical circuits of the
unit. You do not have to be an FMRC Approved Repair Facility to perform these actions.
Relabeling
The repair facility shall have a method by which the replacement of FMRC Approval labels are controlled
to ensure that any relabeling is limited to units that were originally shipped from the Manufacturer with
an FM Approval label in place. FMRC Approval labels shall not be stocked by the repair facility. An FMRC
Approval label shall be ordered from the original manufacturer, as needed, to repair a specific unit.
Replacement labels may be obtained and applied by the repair facility, provided there is satisfactory
evidence that the unit being relabeled was originally an FMRC Approved unit. Verification may include,
but is not limited to: a unit with a damaged Approval label, a unit with a defective housing displaying an
Approval label, or a customer invoice indicating the serial number of the unit and purchase of an FMRC
Approved model.
Do Not Substitute Options or Accessories
The Motorola communications equipment certified by Factory Mutual is tested as a system and consists
of the FM Approved portable, FM Approved battery, and FM Approved accessories or options, or both. This
FM Approved portable and battery combination must be strictly observed. There must be no substitution
of items, even if the substitute has been previously Approved with a different Motorola communications
equipment unit. Approved configurations are listed in the FM Approval Guide published by FMRC, or in
the product FM Supplement. This FM Supplement is shipped from the manufacturer with the FM
Approved radio and battery combination. The Approval Guide, or the Approval Standard Class Number
3605 document for repairs and service, can be ordered directly from Factory Mutual Research Corporation
located in Norwood, Massachusetts.
xii
Notes:
xiii
Portable Radio
Model Numbering
System
Position 1 - Type of Unit
H = Hand-Held Portable
Positions 2 & 3 - Model Series
Position 4 - Frequency Band
Less than 29.7MHz
29.7 to 35.99MHz
36 to 41.99MHz
42 to 50MHz
66 to 80MHz
74 to 90MHz
Product Specific
136 to 162MHz
146 to 178MHz
174 to 210MHz
190 to 235MHz
336 to 410MHz
403 to 437MHz
438 to 482MHz
470 to 520MHz
Product Specific
806 to 870MHz
825 to 870MHz
896 to 941MHz
1.0 to 1.6GHz
1.5 to 2.0GHz
Values given represent range only; they are
not absolute.
Position 5 - Power Level
0 to 0.7 Watts
0.7 to 0.9 Watts
1.0 to 3.9 Watts
4.0 to 5.0 Watts
5.1 to 6.0 Watts
6.1 to 10 Watts
Position 6 - Physical Packages
RF Modem Operation
Receiver Only
Standard Control; No Display
Standard Control; With Display
Limited Keypad; No Display
Limited Keypad; With Display
Full Keypad; No Display
Full Keypad; With Display
Limited Controls; No Display
Limited Controls; Basic Display
Limited Controls; Limited Display
Rotary Controls; Standard Display
Enhanced Controls; Enhanced Display
Low Profile; No Display
Low Profile; Basic Display
Low Profile; Basic Display, Full Keypad
Position 7 - Channel Spacing
1 = 5kHz
2 = 6.25kHz
3 = 10kHz
4 = 12.5kHz
5 = 15kHz
6 = 20/25kHz
7 = 30kHz
9 = Variable/Programmable
Typical Model Number:
Position:
Position 8 - Primary Operation
Conventinal/Simplex
Conventional/Duplex
Trunked Twin Type
Dual Mode Trunked
Dual Mode Trunked/Duplex
Trunked Type I
Trunked Type II
FDMA* Digital Dual Mode
TDMA** Digital Dual Mode
Single Sideband
Global Positioning Satellite Capable
Amplitude Companded Sideband (ACSB)
Programmable
* FDMA = Frequency Division Multiple Access
** TDMA = Time Division Multiple Access
Position 9 - Primary System Type
Conventional
Privacy Plus®
Clear SMARTNET™
Advanced Conventional Stat-Alert™
Enhanced Privacy Plus®
Nauganet 888 Series
Japan Specialized Mobile Radio (JSMR)
Multi-Channel Access (MCA)
CoveragePLUS™
MPT1327* - Public
MPT1327* - Private
Radiocom
Tone Signalling
Binary Signalling
Phonenet®
Programmable
Secure Conventional
Secure SMARTNET™
* MPT = Ministry of Posts and Telecommunications
Position 10 - Feature Level
1 = Basic
2 = Limited Package
3 = Limited Plus
4 = Intermediate
5 = Standard Package
6 = Standard Plus
7 = Expanded Package
8 = Expanded Plus
9 = Full Feature/
Programmable
Position 11 - Version
Version Letter (Alpha) - Major Change
Position 12 -
Unique Model Variations
C = Cenelec
N = Standard Package
Positions 13 - 16
“SP” Model Suffix
123 4 5 6 7 8 9 1011 1213141516
H04U CF 9 P W 7 A N S P 0 1
04 = ASTRO
A
B
C
D
F
G
H
J
K
L
M
=
=
=
=
=
=
=
=
=
=
=
P
Q
R
S
T
U
V
W
Y
Z
=
=
=
=
=
=
=
=
=
=
A
B
C
D
E
F
=
=
=
=
=
=
A
B
C
D
E
F
G
H
J
K
L
M
N
P
Q
R
=
=
=
=
=
=
=
=
=
=
=
=
=
=
=
=
A
B
C
D
E
F
G
H
J
K
L
M
P
=
=
=
=
=
=
=
=
=
=
=
=
=
A
B
C
D
E
F
G
H
J
K
L
M
N
P
Q
W
X
Y
=
=
=
=
=
=
=
=
=
=
=
=
=
=
=
=
=
=
09 = XTS 3000
9
H
xiv
ASTRO Digital XTS 3000 Model Chart (“A” Models)
Notes:
X = Item Included
* = The radio’s model number, FLASHcode, Host code, and DSP code are required when placing an order for the Controller Board.
• The model number and (sometimes) the FLASHcode, can be found on the FCC label on the back of the radio.
• The model number, Host code, DSP code, and (sometimes) the FLASHcode, can be found by putting a Model II or III
radio into the Test Mode.
• The model number, Host code, DSP code, and FLASHcode can be found by using the Smart RIB (RLN1015_) and the
RSS to read a Model I, II, or III radio
** = The Host code and the DSP code are required when placing an order for the Vocoder Board.
MODEL NUMBER DESCRIPTION
H09KDC9PW5AN VHF 1-5 Watt ASTRO Digital XTS 3000 Model I
H09KDF9PW7AN VHF 1-5 Watt ASTRO Digital XTS 3000 Model II
H09KDH9PW7AN VHF 1-5 Watt ASTRO Digital XTS 3000 Model III
H09RDC9PW5AN UHF Range 1 1-4 Watt ASTRO Digital XTS 3000 Model I
H09RDF9PW7AN UHF Range 1 1-4 Watt ASTRO Digital XTS 3000 Model II
H09RDH9PW7AN UHF Range 1 1-4 Watt ASTRO Digital XTS 3000 Model III
H09SDC9PW5AN UHF Range 2 1-4 Watt ASTRO Digital XTS 3000 Model I
H09SDF9PW7AN UHF Range 2 1-4 Watt ASTRO Digital XTS 3000 Model II
H09SDH9PW7AN UHF Range 2 1-4 Watt ASTRO Digital XTS 3000 Model III
H09UCC9PW5AN 800MHz 3 Watt ASTRO Digital XTS 3000 Model I
H09UCF9PW7AN 800MHz 3 Watt ASTRO Digital XTS 3000 Model II
H09UCH9PW7AN 800MHz 3 Watt ASTRO Digital XTS 3000 Model III
ITEM NUMBER DESCRIPTION
XXXXXXXXXXXX NCN6128_ Board, Controller *
XXX NLD8898_ Board, VHF Transceiver (136-174MHz)
XXX NLE4249_ Board, UHF Range 1 Transceiver (403-470MHz)
XXX NLE4250_ Board, UHF Range 2 Transceiver (450-520MHz)
XXXXXXXXXXXX NTN8250_ Board, Vocoder **
XXXXXXXXXXXX NTN8266_ Belt Clip Kit
XXXXXXXXXXXX NTN8294_ Battery, Nickel-Cadmium (1525mAh)
X X X X NTN8311_ Board, Keypad, Model III
X X X X NTN8493_ Board, Keypad, Model II
X X X X NTN8272_ Kit, Front Cover, Model I
X X X X NTN8495_ Kit, Front Cover Kit, Model II
X X X X NTN8273_ Kit, Front Cover, Model III
XXX NUF6472_ Board, 800MHz Transceiver (806-870MHz)
XXXXXXXXXXXX 0705330Z01 Bracket, Display Flex
XXXXXXXXXXXX 0705368Z01 Bracket, Keypad Flex
XXXXXXXXXXXX 0905585Z02 Assembly, B+ Connector
X X X X 1405874Z01 Insulator, Controller
XXXXXXXXXXXX 1505348Z01 Assembly, Casting
XXXXXXXXXXXX 1505579Z01 Cover, Accessory Connector
XXXXXXXXXXXX 2605342Z01 Shield, Controller Board
XXXXXXXXXXXX 2605343Z01 Shield, RF Board
XXXXXXXXXXXX 2605344Z01 Shield, Vocoder
XXXXXXXXXXXX 2805214Z03 Connector, Compression, 50 Pin
XXXXXXXXXXXX 2805216Z03 Connector, Compression, 20 Pin
XXXXXXXXXXXX 3205082E96 Gasket, Antenna O-Ring
XXXXXXXXXXXX 3205349Z02 Seal, Main
XXXXXXXXXXXX 3205351Z02 Seal, B+
XXXXXXXXXXXX 4205631Z01 Clip, Locking
XX XX XX XX 5105385Y19 Module, LCD Display
X X X X 7505293Z01 Keypad, Model III
XX XX XX XX 7505336Z01 Pad, Display Locator
X X X X 7585696A01 Keypad, Model II
XXX 8505241U03 Antenna, 800MHz
XXXXXX 8505241U05 Antenna, UHF
XXX 8505518V01 Antenna, VHF
xv
ASTRO Digital XTS 3000 Model Chart (”B” Models)
Notes:
X = Item Included
* = The radio’s model number, FLASHcode, Host code, and DSP code are required when placing an order for the Controller Board.
• The model number and (sometimes) the FLASHcode, can be found on the FCC label on the back of the radio.
• The model number, Host code, DSP code, and (sometimes) the FLASHcode, can be found by putting a Model II or III
radio into the Test Mode.
• The model number, Host code, DSP code, and FLASHcode can be found by using the Smart RIB (RLN1015_) and the
RSS to read a Model I, II, or III radio
** = The Host code and the DSP code are required when placing an order for the Vocoder Board.
MODEL NUMBER DESCRIPTION
H09KDC9PW5BN VHF 1-5 Watt ASTRO Digital XTS 3000 Model I
H09KDF9PW7BN VHF 1-5 Watt ASTRO Digital XTS 3000 Model II
H09KDH9PW7BN VHF 1-5 Watt ASTRO Digital XTS 3000 Model III
H09RDC9PW5BN UHF Range 1 1-4 Watt ASTRO Digital XTS 3000 Model I
H09RDF9PW7BN UHF Range 1 1-4 Watt ASTRO Digital XTS 3000 Model II
H09RDH9PW7BN UHF Range 1 1-4 Watt ASTRO Digital XTS 3000 Model III
H09SDC9PW5BN UHF Range 2 1-4 Watt ASTRO Digital XTS 3000 Model I
H09SDF9PW7BN UHF Range 2 1-4 Watt ASTRO Digital XTS 3000 Model II
H09SDH9PW7BN UHF Range 2 1-4 Watt ASTRO Digital XTS 3000 Model III
H09UCC9PW5BN 800MHz 3 Watt ASTRO Digital XTS 3000 Model I
H09UCF9PW7BN 800MHz 3 Watt ASTRO Digital XTS 3000 Model II
H09UCH9PW7BN 800MHz 3 Watt ASTRO Digital XTS 3000 Model III
ITEM NUMBER DESCRIPTION
XXXXXXXXXXXX NCN6167_ Board, Controller *
XXX NLD8898_ Board, VHF Transceiver (136-174MHz)
XXX NLE4249_ Board, UHF Range 1 Transceiver (403-470MHz)
XXX NLE4250_ Board, UHF Range 2 Transceiver (450-520MHz)
XXXXXXXXXXXX NTN8250_ Board, Vocoder **
XXXXXXXXXXXX NTN8266_ Belt Clip Kit
XXXXXXXXXXXX NTN8294_ Battery, Nickel-Cadmium (1525mAh)
X X X X NTN8311_ Board, Keypad, Model III
X X X X NTN8493_ Board, Keypad, Model II
X X X X NTN8751_ Kit, Front Cover, Model I
X X X X NTN8752_ Kit, Front Cover Kit, Model II
X X X X NTN8753_ Kit, Front Cover, Model III
XXX NUF6472_ Board, 800MHz Transceiver (806-870MHz)
XXXXXXXXXXXX 0705330Z01 Bracket, Display Flex
XXXXXXXXXXXX 0705368Z01 Bracket, Keypad Flex
XXXXXXXXXXXX 0905585Z02 Assembly, B+ Connector
X X X X 1405874Z01 Insulator, Controller
XXXXXXXXXXXX 1505348Z01 Assembly, Casting
XXXXXXXXXXXX 1505579Z01 Cover, Accessory Connector
XXXXXXXXXXXX 2605342Z01 Shield, Controller Board
XXXXXXXXXXXX 2605343Z01 Shield, RF Board
XXXXXXXXXXXX 2605344Z01 Shield, Vocoder
XXXXXXXXXXXX 2805214Z03 Connector, Compression, 50 Pin
XXXXXXXXXXXX 2805216Z03 Connector, Compression, 20 Pin
XXXXXXXXXXXX 3205082E96 Gasket, Antenna O-Ring
XXXXXXXXXXXX 3205349Z02 Seal, Main
XXXXXXXXXXXX 3205351Z02 Seal, B+
XXXXXXXXXXXX 4205631Z01 Clip, Locking
XX XX XX XX 5105385Y19 Module, LCD Display
X X X X 7505293Z01 Keypad, Model III
XX XX XX XX 7505336Z01 Pad, Display Locator
X X X X 7585696A01 Keypad, Model II
XXX 8505241U03 Antenna, 800MHz
XXXXXX 8505241U05 Antenna, UHF
XXX 8505518V01 Antenna, VHF
xvi
ASTRO Digital XTS 3000 R (Ruggedized) Model Chart
Notes:
X = Item Included
* = The radio’s model number, FLASHcode, Host code, and DSP code are required when placing an order for the Controller Board.
• The model number and (sometimes) the FLASHcode, can be found on the FCC label on the back of the radio.
• The model number, Host code, DSP code, and (sometimes) the FLASHcode, can be found by putting a Model II or III
radio into the Test Mode.
• The model number, Host code, DSP code, and FLASHcode can be found by using the Smart RIB (RLN1015_) and the
RSS to read a Model I, II, or III radio
** = The Host code and the DSP code are required when placing an order for the Vocoder Board.
MODEL NUMBER DESCRIPTION
H09KDC9PW5BN Ruggedized VHF 1-5 Watt ASTRO Digital XTS 3000 Model I
H09KDF9PW7BN Ruggedized VHF 1-5 Watt ASTRO Digital XTS 3000 Model II
H09KDH9PW7BN Ruggedized VHF 1-5 Watt ASTRO Digital XTS 3000 Model III
H09RDC9PW5BN Ruggedized UHF Range 1 1-4 Watt ASTRO Digital XTS 3000 Model I
H09RDF9PW7BN Ruggedized UHF Range 1 1-4 Watt ASTRO Digital XTS 3000 Model II
H09RDH9PW7BN Ruggedized UHF Range 1 1-4 Watt ASTRO Digital XTS 3000 Model III
H09SDC9PW5BN Ruggedized UHF Range 2 1-4 Watt ASTRO Digital XTS 3000 Model I
H09SDF9PW7BN Ruggedized UHF Range 2 1-4 Watt ASTRO Digital XTS 3000 Model II
H09SDH9PW7BN Ruggedized UHF Range 2 1-4 Watt ASTRO Digital XTS 3000 Model III
H09UCC9PW5BN Ruggedized 800MHz 3 Watt ASTRO Digital XTS 3000 Model I
H09UCF9PW7BN Ruggedized 800MHz 3 Watt ASTRO Digital XTS 3000 Model II
H09UCH9PW7BN Ruggedized 800MHz 3 Watt ASTRO Digital XTS 3000 Model III
ITEM NUMBER DESCRIPTION
XXXXXXXXXXXX NCN6167_ Board, Controller *
XXX NLD8898_ Board, VHF Transceiver (136-174MHz)
XXX NLE4249_ Board, UHF Range 1 Transceiver (403-470MHz)
XXX NLE4250_ Board, UHF Range 2 Transceiver (450-520MHz)
XXXXXXXXXXXX NTN8250_ Board, Vocoder **
XXXXXXXXXXXX NTN8266_ Belt Clip Kit
XXXXXXXXXXXX NTN8297_ Battery, Nickel-Cadmium (1525mAh)
X X X X NTN8311_ Board, Keypad, Model III
X X X X NTN8493_ Board, Keypad, Model II
X X X X NTN8650_ Kit, Ruggedized Front Cover, Model I
X X X X NTN8651_ Kit, Ruggedized Front Cover, Model II
X X X X NTN8652_ Kit, Ruggedized Front Cover, Model III
XXX NUF6472_ Board, 800MHz Transceiver (806-870MHz)
XXXXXXXXXXXX 0705330Z01 Bracket, Display Flex
XXXXXXXXXXXX 0705368Z01 Bracket, Keypad Flex
XXXXXXXXXXXX 0905585Z03 Assembly, B+ Connector
X X X X 1405874Z01 Insulator, Controller
XXXXXXXXXXXX 1505348Z04 Assembly, Casting
XXXXXXXXXXXX 1505579Z01 Cover, Accessory Connector
XXXXXXXXXXXX 2605342Z01 Shield, Controller Board
XXXXXXXXXXXX 2605343Z01 Shield, RF Board
XXXXXXXXXXXX 2605344Z01 Shield, Vocoder
XXXXXXXXXXXX 2805214Z03 Connector, Compression, 50 Pin
XXXXXXXXXXXX 2805216Z03 Connector, Compression, 20 Pin
XXXXXXXXXXXX 3205082E96 Gasket, Antenna O-Ring
XXXXXXXXXXXX 3205349Z02 Seal, Main
XXXXXXXXXXXX 3205351Z02 Seal, B+
XXXXXXXXXXXX 4205631Z01 Clip, Locking
XX XX XX XX 5105385Y19 Module, LCD Display
X X X X 7505293Z02 Keypad, Model III
XX XX XX XX 7505336Z01 Pad, Display Locator
X X X X 7585696A02 Keypad, Model II
XXX 8505241U03 Antenna, 800MHz
XXXXXX 8505241U05 Antenna, UHF
XXX 8505518V01 Antenna, VHF
xvii
ASTRO Digital XTS 3000 R (Ruggedized) Yellow Model Chart
Notes:
X = Item Included
* = The radio’s model number, FLASHcode, Host code, and DSP code are required when placing an order for the Controller Board.
• The model number and (sometimes) the FLASHcode, can be found on the FCC label on the back of the radio.
• The model number, Host code, DSP code, and (sometimes) the FLASHcode, can be found by putting a Model II or III
radio into the Test Mode.
• The model number, Host code, DSP code, and FLASHcode can be found by using the Smart RIB (RLN1015_) and the
RSS to read a Model I, II, or III radio
** = The Host code and the DSP code are required when placing an order for the Vocoder Board.
MODEL NUMBER DESCRIPTION
H09KDC9PW5BN Ruggedized Yellow VHF 1-5 Watt ASTRO Digital XTS 3000 Model I
H09KDF9PW7BN Ruggedized Yellow VHF 1-5 Watt ASTRO Digital XTS 3000 Model II
H09KDH9PW7BN Ruggedized Yellow VHF 1-5 Watt ASTRO Digital XTS 3000 Model III
H09RDC9PW5BN Ruggedized Yellow UHF Range 1 1-4 Watt ASTRO Digital XTS 3000 Model I
H09RDF9PW7BN Ruggedized Yellow UHF Range 1 1-4 Watt ASTRO Digital XTS 3000 Model II
H09RDH9PW7BN Ruggedized Yellow UHF Range 1 1-4 Watt ASTRO Digital XTS 3000 Model III
H09SDC9PW5BN Ruggedized Yellow UHF Range 2 1-4 Watt ASTRO Digital XTS 3000 Model I
H09SDF9PW7BN Ruggedized Yellow UHF Range 2 1-4 Watt ASTRO Digital XTS 3000 Model II
H09SDH9PW7AN Ruggedized Yellow UHF Range 2 1-4 Watt ASTRO Digital XTS 3000 Model III
H09UCC9PW5BN Ruggedized Yellow 800MHz 3 Watt ASTRO Digital XTS 3000 Model I
H09UCF9PW7BN Ruggedized Yellow 800MHz 3 Watt ASTRO Digital XTS 3000 Model II
H09UCH9PW7BN Ruggedized Yellow 800MHz 3 Watt ASTRO Digital XTS 3000 Model III
ITEM NUMBER DESCRIPTION
XXXXXXXXXXXX NCN6167_ Board, Controller *
XXX NLD8898_ Board, VHF Transceiver (136-174MHz)
XXX NLE4249_ Board, UHF Range 1 Transceiver (403-470MHz)
XXX NLE4250_ Board, UHF Range 2 Transceiver (450-520MHz)
XXXXXXXXXXXX NTN8250_ Board, Vocoder **
XXXXXXXXXXXX NTN8266_ Belt Clip Kit
XXXXXXXXXXXX NTN8294_ Battery, Nickel-Cadmium (1525mAh)
X X X X NTN8311_ Board, Keypad, Model III
X X X X NTN8493_ Board, Keypad, Model II
X X X X NTN8669_ Kit, Ruggedized Yellow Front Cover, Model I
X X X X NTN8670_ Kit, Ruggedized Yellow Front Cover, Model II
X X X X NTN8671_ Kit, Ruggedized Yellow Front Cover, Model III
XXX NUF6472_ Board, 800MHz Transceiver (806-870MHz)
XXXXXXXXXXXX 0705330Z01 Bracket, Display Flex
XXXXXXXXXXXX 0705368Z01 Bracket, Keypad Flex
XXXXXXXXXXXX 0905585Z03 Assembly, B+ Connector
X X X X 1405874Z01 Insulator, Controller
XXXXXXXXXXXX 1505348Z04 Assembly, Casting
XXXXXXXXXXXX 1505579Z01 Cover, Accessory Connector
XXXXXXXXXXXX 2605342Z01 Shield, Controller Board
XXXXXXXXXXXX 2605343Z01 Shield, RF Board
XXXXXXXXXXXX 2605344Z01 Shield, Vocoder
XXXXXXXXXXXX 2805214Z03 Connector, Compression, 50 Pin
XXXXXXXXXXXX 2805216Z03 Connector, Compression, 20 Pin
XXXXXXXXXXXX 3205082E96 Gasket, Antenna O-Ring
XXXXXXXXXXXX 3205349Z02 Seal, Main
XXXXXXXXXXXX 3205351Z02 Seal, B+
XXXXXXXXXXXX 4205631Z01 Clip, Locking
XX XX XX XX 5105385Y19 Module, LCD Display
X X X X 7505293Z02 Keypad, Model III
XX XX XX XX 7505336Z01 Pad, Display Locator
X X X X 7585696A02 Keypad, Model II
XXX 8505241U03 Antenna, 800MHz
XXXXXX 8505241U05 Antenna, UHF
XXX 8505518V01 Antenna, VHF
xviii
Model History Tables
The following tables include all of the ASTRO XTS 3000 Digital Portable Radio models from the beginning
of this product line to date. Each table includes model number, model number description, and the part
numbers of the front cover kit, transceiver board (Xcvr Bd), controller board, and vocoder board that
shipped with that particular model.
Standard Models
Model Number Description
Front
Cover Kit
Xcvr
Board
Controller
Board
Vocoder
Board
H09KDC9PW5AN VHF 1-5 Watt Model I NTN8272C
NLD8898C
NCN6128B
NTN8250C
NLD8898E NTN8250D
H09KDC9PW5BN
VHF 1-5 Watt Model I NTN8751A NLD8898E NCN6167A NTN8250D
H09KDF9PW7AN VHF 1-5 Watt Model II NTN8495A
NLD8898C
NCN6128B
NTN8250C
NLD8898E NTN8250D
H09KDF9PW7BN
VHF 1-5 Watt Model II NTN8752A NLD8898E NCN6167A NTN8250D
H09KDH9PW7AN VHF 1-5 Watt Model III NTN8273B
NLD8898C
NCN6128B
NTN8250C
NLD8898E NTN8250D
H09KDH9PW7BN
VHF 1-5 Watt Model III NTN8753A NLD8898E NCN6167A NTN8250D
H09RDC9PW5AN UHF Range 1 1-4 Watt Model I NTN8272C
NLE4249A
NCN6128B
NTN8250C
NLE4249B NTN8250D
H09RDC9PW5BN
UHF Range 1 1-4 Watt Model I NTN8751A NLE4249B NCN6167A NTN8250D
H09RDF9PW7AN UHF Range 1 1-4 Watt Model II NTN8495A
NLE4249A
NCN6128B
NTN8250C
NLE4249B NTN8250D
H09RDF9PW7BN
UHF Range 1 1-4 Watt Model II NTN8752A NLE4249B NCN6167A NTN8250D
H09RDH9PW7AN UHF Range 1 1-4 Watt Model III NTN8273B
NLE4249A
NCN6128B
NTN8250C
NLE4249B NTN8250D
H09RDH9PW7BN
UHF Range 1 1-4 Watt Model III NTN8753A NLE4249B NCN6167A NTN8250D
H09SDC9PW5AN UHF Range 2 1-4 Watt Model I NTN8272C
NLE4250A
NCN6128B
NTN8250C
NLE4250B
NTN8250D
H09SDC9PW5BN
UHF Range 2 1-4 Watt Model I NTN8751A
NLE4250B
NCN6167A NTN8250D
H09SDF9PW7AN UHF Range 2 1-4 Watt Model II NTN8495A
NLE4250A
NCN6128B
NTN8250C
NLE4250B
NTN8250D
H09SDF9PW7BN
UHF Range 2 1-4 Watt Model II NTN8752A
NLE4250B
NCN6167A NTN8250D
H09SDH9PW7AN UHF Range 2 1-4 Watt Model III NTN8273B
NLE4250A
NCN6128B
NTN8250C
NLE4250B
NTN8250D
H09SDH9PW7BN
UHF Range 2 1-4 Watt Model III NTN8753A
NLE4250B
NCN6167A NTN8250D
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