auto radio MANUAL 68P4O056A86
VOLKSWAGEN
4TMV
SERIES
9 ft-
; od
r
<H
E
=-
*
vE
:
d+
l
z
E
GENERAL
INFORMATION
T YPE
Autornotive type
all-transistor
superheterodyne
AM radl.os.;
oper-
ate
frorn
6
volt negative
ground
system.
Designed
for custom in-
stallation
in the following vehicles:
Model 4TMVG
-
Karmann-Ghia
Model 4TMVT
-
Volkswagen
T ransporter
Model 4TMVW
-
Volkswagen Sedan
These receivers contain
6
transis-
tors,
2
diodes and a plated chassi.s
board; they differ
from each
other
in rnounting hardware
only.
SERVICE STATION
PROCEDURE
L
A defective in-guarantee
radio
rniist
be ac cornpanied by the
Custorn-
er's
Guarantee Policy Tag. Thistag
must be properly
filled in by
the
Volkswagen dealer at the time
of
radio purchase.
Accept as guarantee
repairs only
those
radios
within
the
1
year
or
I
Z,0OO
rniles
(whichever
occurs first) guarantee period.
The
rernoval or re-installation
of
this
receiver is customarily perforrned
by the
Volkswagen
dealer
and
is not
covered by
this
guarantee. Also,
the
removal of
rnotor
noise,
tire
static,
electrical interference,
faulty
installations and aeri.al re-
pairs
are
not considered
as guar-
antee repairs and,
therefore,
ex-
penses related to such services
should be handled by
the
car dealer.
Z.
Fil1 in MotorolaGuarantee Labor
Clairn, Part Nurnber 58P60015A30
and
mail
Green and Pink
copies to:
Motorola Guarantee
Service
Motorola Autornotive
Products, Inc.
9401
West
Grand
Avenue
Franklin
Park, Illinois.
3.
The
yellow copy
of
the Motorola
Guarantee
Labor Claim
is
to be
re-
tained by the
authorized
service
station for
his files,
4. Defective parts for guarantee
re-
pairs
rnade on
this
rnodel are to be
sent to
your
Motorola Distributor
for free replacement
supportedwith
the
defective parts return
tag
which
you
are now using.
5, Only
those
service shops author-
ized by
their'Motorola
Distributor
can perform
guarantee repairs on a
no-charge basis to the customer. If
you
are
not
already authorized as a
Motorola
Service
Station andyou are
interested
in handling this service,
please contact
your
Mo'iorola
Dis-
tributor for complete details.
TO
SET
PUSHBUTTONS
Unlock
pushbutton by pulJ.ing it out
abowt
l/2tr
forward of its
normal
position. Tune in station and
lock
the
pushbutton
to the station
by
pushing
it in firmly,
SERVICE N
OTES
I,
RADIO
POLARITY
-
WHEN SER-
VICING THIS
RECEIVER, Tflf,
rrlqtr
LEAD
MUST
BE
CONNECTED TO
THE
POSITIVE
SIDE OT'
POWER
SOURCE.
IF
CONNECTEDOTHER-
WISE,
RECEIVER
WILL
NOT
OP-
ERATE AND
DAMAGE
TO
COM-
PONENTS MAY
RESULT.
2.
POWER
SUPPLY
REQU]RE-
MENTS
-
It is preferabLe
to
use a
storage battery
(without
a battery
charger) in place
of
a
battery
elim-
inator. If a battery
eliminator
is
used, it must be
well
filtered
and
regulated and
adjusted f.or 7,}volts,
3. IMPORTANT
SERVICE NOTE
.
It is important thatthe
tape
rernoved
from the
outsi.de
of
the
radio
during
servicing be
replaced in the
sarne
location as
originally found;
this
is
necessary to
prevent
air leaks.
4. PLATED
CHASSIS REMOVAL
-
(NOTE:
Before rernoval
of
plated
chassis, note
location
of wires
and
cables; they
should be dressed the
sarne when the chassis board is
re-
installed later.)
To remove the plated chassis
for
servicing,
unsolder the plated
chassis mounting bracket
(see photo
on
Page
2)
bend the
ears straight,
then
spread the housing
so
that the
bracket
ears will be free
of
the hous-
ing.
Lift chassis and bracket to
a
rnore servicable position.
NOTE:
Since
the bracketservesas
a
chassis
ground,
an external wire
must be
connected from the bracket
to the
radio housing.
AJter servicing is performed,
re-
install plated
chassis board
and
bracket, then
bend the bracket
mounting
ears over and solder to
housing.
5. When replacing a power
output
transistor,
rernernber
to
use
the
transistor
specified inthe
parts
list;
coat both sides
of
the transistor
in-
sulator
rtuith
DC-4 grease
(Motorola
Part No.
1IM490487)
and securely
tighten
the
transi stor mounting
screws.
When
replacing a1l other
transistors,
use
long-nose pli.ers
as
a heat sink, i. e., grasp
transistor
leads close
to transistor base
with
the pliers to dissipate heat
while
s
olde
ring.
5. Servicing
techniques applicable
to these rnodels can
be found in the
following
Motorola publications:
ttProfitable
Transistor Radio
Servicingtr
(Motorola
Part Nurnber
68P5001
1A53)
and
"A
Discussion of
Transistorized Car
Radiosrt
(Motorola
Part No. 68P64980'{51).
servlce
manual
TWOTOROLA
'N(C.PART NO.
68P40056A86
t-64
9401 WEST GRAND
PRICE 2O CENTS
AVEN U
E, FRAN KLI N
COPYRIGHT
1964
BY
IVIOTOROLA
PARK, ILLINOIS
INC.. PRINTED IN
U.S.A.
ALIGNMENT
Connect
an output
meter across
the speaker
voice coi1. Set
volurne
to rnaximurn
and
tone
to treble.
Atten-
uate
signal
generator
output
to rnaintain 2,45
volts
(1
watt
across 6 ohrn
load) on output
meter at
all
times
to preient
receiver
overloading.
Cover
rnust
be removed
to gain access
to sorne of
the adjustrnents'
STEP
GENERATOR
CONNECTION
GENERATOR
FREQUENCY
(400
cycle
mod) TUNER
SET
TO
ADJUST
REMARKS
IF ALIG
1.
RF ALIC
?.1
{MENT
Antenna
recept-
acle
thru.lmf
and
chassis
NMENT
Antenna recept-
acle
thru durnrny
(see
Figure)
262.5Kc
r 61OKc
High
end
stop
High
end stop
r,
2,3
& +
5, b
& /
Adjust for
rnaximurn.
Adjust for
rnaximurn.
NOTE:
Do
not perforrn StePs 3,
4, 5
replaced,
Before
proceeding with
Step
their
effect
on
trimrner adjustrnent.
rnounting
screw and
turn
bracket down
and 6 unless
tuner has
been tarnpered
3,backtuning
cores as far as
possible
Remove
dial scale,
dial
background,
to gain access
to core screws.
with or
colnponents
have
been
out of coil forms
to
eliminate
then loosen
pilot light
bracket
Adjust
for
maxirnum,
Adjust
for
maximum, Use
alignrnent
tool such
as GC
type
9050-L.
Adjust for
rnaximurn.
4.
Antenna recept-
acle
thru durnrny
(see
Figure)
il
Repeat Steps
4 and
place.
Final adjustment,
align antenna
trirnrner
thru a
53rnrnf
series
c apacitor
t
6l
oKc
l0
20Kc
l6t
o,Kc
High
end
stcp
Tuner
carriage
9
/
I6,'
f.rorn high
end stop
High end
stop
5, 6
&
7
8,9&10
5,
6
& 7
5
until
no further
increase;
step 5
should
be last
step.
Then
cement
cores in
16t
0Kc
High end
stop
Adjust
for rnaxirnurn.
(NOTE:
The
53mrnf
capacitor
approx-
imates
the car antenna
capac-
itv.
)
ANTENNA TRIMMER
ADJUSTMENT IN CAR
(IF
NECESSARY)
8.
High
end stop
Adjust
for
rnaximurn
noise
with radio
installed
in car,
antenna
fully extended
and
volume
control at
maximum,
if needed.
signalandbend
pointer until
center
of
pointer
coincides
IF
IF IST IF IST
IF
26L5 KC
7.
TO
CALIBRATE
PO]NTER
with the
center of
the
100Kc
-
Tune radio
to
1000Kc
mark on dial
scale.
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Ref
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Part
Number
Descr
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Lts
t
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Ref.
No.
Part
Number
Descr
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Lls t
Pr ice
cl.pecJrcns
-
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I
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ELECTRICAL
PARTS
I
The capacitors
in this
list
art
,nded
replacement types
for the
.1 equipment;
aI1 are ceramic
d
Lless otherwise
specified.
Looss rt roov
(usE
I
zrnrooszero)....
I 5 to 60
mmf
trimmer
I .ooan nf roov.
I .os rt roov
(usE
2Lc4osoolr2)
I r.o rr 3v
(usE
21R1ooo3Aoz)..
I cal 25o to 39o mnf:
C6B
24o
I to
sso mmf
dual
trimmer
' '
.
. .
I .oos rt roov
(usE
I zrc+ogoeerb)..
. .
I tso mmt loov
N75o
(USE
I
zrnrz+eoa)......
I
.oob mf toov
(usE
I zl.e+ozegnor)....
I t.o
rt 3v
(usE
2rRrooo3Ao2)..
I .zz
^t
1oov...
I
ro
rt
r6v
lytic
(usE
I
23c4t928A06)....
I
tso nmt Ioov...
sc
1.30
.60
.70
45
40
1
25
30
70
50
90
20
to
v-2
v-3
v-4
v-5
v-6
48K134600 I
4aKt34602 I
4ARL34667 I
48Rr34667 I
4aRt34647 I
I
M
,t64F'42344AOll
*L9c42377
AOL
I
*13D42399A01
I
*84D42590A01
I
I
*7B41644AO2
|
*15D42348A01
|
*22e.+zssetot
I
*32842688A01
|
*5K611519
|
r4454381o
I
*36842400A0I
I
i36842396401
|
2s1^54r67g I
I
29C41506A01 I
2sK5s4326 |
I
'i64C4239AAOL
I
9A531066 I
*9C41095A14
|
*34C4234eAor
I
3K560695 |
*3srs40t5
I
l
3840245AO2
9K564923
I NSTALLAT
*
85T42570401
*85T42574AOL
3A40730A01
*7A425374OI
*7842530401
*784240LAOl
*8B42529A01
*29L424LOLOL
2A563491
2852t926
*2S119959
*25t24821
*3S134144
*3S134145
*4tB42528AO]-
43K47t633
*38842343A01
lV564641
*1V42300A95
76K563223
76C40706A02
*L840220AO3
5856243a
*45A4t454LOl
*52842600AO!
49A5624aO
l-v562830
3A563128
35L32220
*LB42375AOL
4].L562449
4LA562447
41A41255401
41B41805401
*77D42372AO1
4 56243t
4X692188
4K501364
44501015
25A72
(USE
48K134601)..,..
2sA72
(USE
48K1,34601).....
M54....
M54....
sP891
(USE
48R134646).....
CHANICAL
PARTS
BACKGBOUND,
dial...
BEZEL,
radio
(4TMVG,
VT).
.
.
BEZEL, radio
(4TMVW)".'...
BOARD,
plated
chassis:
less
components
CIIANNEL,
chassis
support.
. .
COVER,
botton.
GASIIET,
bezel
(4T[,1VG).
"...
GASKET,
bezel
(4TMVW)......
GROMMET,
insul
(radio
hsg).
INSIJLATOR, trans
ntg..
'....
IO.IOB,
on-off
,
vol
&
tuning.
I(NOB,
tone
& dunmy.
LUG,
terminal:
blade tYPe
(spkr
lead)
LUG, te"minal
(fuse
recept)
LUG, terni-nal
(pilot
light
&
spkr lead).
.
PLATE, adaptor
ntg,
"......
RECEPTACLE,
ant...
'
RECEPTACLE,
fuse.
SCALE,
diaL.
SCREW, trans
ntg....
SCREIf, tpg: #8
x
5,/8
(sPkr
to
spkr
plate
-
4TMVT).
. .
-
SCBEW, ma.ct':
4-4O
x 5/16
(pilot
socket)
SOCrET,
pilot
light.
2.05
2.05
2.25
2.25
5. 30
.95
r.
50
2.95
2.35
.15
.90
.lo
.L5
.05
.10
.35
.40
.05
.90
.05
.15
.90
.80
.03
o5
03
90
05
40
ON PARTS
&
ACCESSORIES
I
ANTENNA,
radio:
conpl.
I
(4rMvG) ..
'...
I
e.go
ANTENNA,
radio:
comPl.
I
(4rMvw,
vT)...
......1 7.50
BOLT,
rec
mtg:
I'4-2O
x
I
23'32..
......1
.o3
BRACKET, rec
mtg
(4TMVG)..
'. |
.15
BRACKET, rec
mtg
(4TMVT)'...1
.2O
BRACKET, rec
mts
(4TMVW)....1
.2O
CAPACITOR,
generator...'.'..
l'90
LUG, adaptor
(pilot
light
I
lead)..
....'.1
NUT, hex i
L'4-2O
(brkt
to
I
rec
mtg)
.' ..
..'
.'l
NUT,
hex: L/4-2O
(bolt
mtg).1
NUT, hex: 8-32
(spkr
mtg)
. .
'
I
NUT, hex: f'2-28
(rec
mtg)..1
SCRiW,
mach z lt4-2o
x I/2
|
(rec
mtg
-
4TMVG)........"1
SCRETY,
tpg:
10-20
x 3,/8
I
(spkr
mts
-
4TMVT).....".'l
SmING, static coil :
wheel.
.
I
TUNER
PARTS
I
BEARING, baII...
.
I
BUTfi)N,
push...
.. ...1
CLUTCH
DISC:
incl
set
screw.l
COILS
& PLATE
ASSEM: tncl
I
L-L,z,3
&
mtg
pIate...
'....1
I
CORE, iron: osc.......'.....1
CORE,
iron:
RF
&
ant..'..'..1
GEAR,
BUSHING
&
DISC ASSEM..I
GROMilET, core
mtg.'.'......'l
LINK, connecting.'.'..
''....1
POINTER
& ARM 4SSEM.........1
ROLIJR, clutch
release.
'....
I
SCREW
& NUT
ASSEM: adj......1
SCREW, ret:
4-4O x
5
/16
|
(clutch
disc)"..'...
"..'.1
SCREW,
tps2
#4
x
5'16
(to
I
secure
coils
&
PIate
assem)l
SHAFT, manual tunlng;
assem:l
incl
ttC"
washers..'....'.
.l
SmING, anti-rattle.........1
SmING, clutch
release..'...1
SPRING, conn
link.
".....'..1
SmING,
pointer
tension'..
"1
TUNER,
AT-468:
comp1ete...'.124
WASHER, cup.
... ..'..
.l
WASHER,
"C"
(pointer)..'..'.
I
WASHER;
"C"
(tuning
shaft).
.
I
WASHER,
"C"
(
tuning
shaft)
.
.
I
08
03
03
05
03
05
.03
.15
.25
.75
,30
.30
.55
.10
.05
.20
.05
.15
.10
.05
.75
.05
.03
.03
.15
.85
.03
.03
.03
.03
2LK564765
23C4t928AO9
21K564764
2LD40339A64
2IC40906406
*23C4t92AAlO
23C4t92aAtO
*64A41668401
64A41668401
23C4t92a[r6
2]'D40536A44
c-15
c-16
c-t7
c-18
c-19
c-20
c-21
c-22
c-23
c-24
c-25
MISCELLANEOUS
ELECT
E-l | ,r"r-rnrrt
E-2 I +ACLSISAZ
E-3 I essrzssgs
F.-4 I
*SOCazSzOeOt
I
*soca2sg2Aot
E-b
I
asatzzsas
COILS
&
CHOIrES
L-t,2,3
L-4 r
*24C407884r1
L-s I
*zsp+zosztoT
l
RESISTORS
-
NOTE:
I sitlon
R-r I o*, rnrro
R-2 I antzazzz
R-3 I onrzasoe
R-4 I antzgaaz
R-s I aatzl s+z
R-6 | emzzasz
R-7 I an]^zz++s
R-8 I enrrggso
R-9 | enrrgseo
t-i9 I 9r133:r1
1.0
nf 3V
(USE
2LK565267).'.'
1.6
mf
25V
lytic
(USE
23C41928A05
)
.47
mf
3Y
(USE
21R10003A01)..
.Q25
mf 100V...
.1
nf looV
(USE
21840789A03)'
L000
mf 10V lytic'
I00O mf 10V lytic.
PLATE, spark.
PLATE, spark.
400 nf 10V lytic
(USE
23C41928A15
)
68 nmf
I00V
N750
(USE
2LD40536A32)
ICAL
PARTS
DIODE, 1N139..
DroDE,
1N139..
LAMP,
pilot:
6.3Y-.154......
SPEAKER,
5"
PM
(4TMVG,W).
. . .
SPEANER,
6"
PM
(4TMVT)..
. . . .
FUSE,
5 amp..,
SEE TUNER
PARTS
IMAGE
IBAP.
FILTER.
11
resistors
are
insul-ated
con
ype
un1-ess
otherwise
specifiec
2200
LO% L/2W...
330K 10% r/zvr.
. .
3300
10% t/2'/x.
. .
180 r0% L/4W.
, .
4700
LO% L/2W.
. ,
33K
10% t/zw.
. .
1800 r0% L/21il
.
. .
6800 10% L/2W.
. .
6800 10% r/21N.
. ,
r00K l-0% t/z,il.
. .
,45
.90
.45
.35
1.
40
1.40
.08
.08
.70
.70
.30
7
.50
8.35
.03
55
25
I
|
':33
rPo-
T7
L7
17
L7
L7
t7
L7
t7
r7
L7
R-12
R-13
R-14
R-15
R-1"6
R-17
R.I8
R-19
R-20
R-27
R-22
6R125892
6R129101
6R127005
6R127513
6R125531
6Rr2a952
*18C4234040
6R121301
6R131179
6RI24797
6R127542
47KrO%t/2W,....
680 l-0% t/2w.....
5600
10%
t/2w.
. . .
1500 10% L/2W.
,
. .
180K 10% r/zw....
r80 10% L/2W....,
VOLUME,
tone
&
sw
1000
10% r/zI/I.
. . .
270
ro% L/2w.....
150
10% r/zl,'.....
47
to%
L/2I,/J......
.L7
.L7
.L7
.L7
,L7
.L7
3.05
.17
.L7
.17
.t7
T-1
4_t
T-3
R-24
R-25
6R127516
6R127001
lEANSFORMERS
,r24D425L7AOL
*24D425L7AO2
*25D42101A06
ITANSISTORS
v-r
|
,r*r-.ruo,-
82rO%r/2W.....
2.2
meg Lo% I/2W
IST I.F.
2ND I.F.
OUTPUT.
25L72. .
.17
.L7
r. 60
1.40
2.75
2.05
*NEW
ITEM,
APPEARS
IN
A},IY LIST
FOR TIRST
TII'IE.
REPTACEMENT
PARTS TIST
/
