Motorola 4TMVG User manual

auto radio MANUAL 68P4O056A86

VOLKSWAGEN

4TMV

SERIES

9 ft-

; od

r

<H

E

=-

*

vE

:

d+

l

z

E

GENERAL

INFORMATION

T YPE

Autornotive type

all-transistor

superheterodyne

AM radl.os.;

oper-

ate

frorn

6

volt negative

ground

system.

Designed

for custom in-

stallation

in the following vehicles:

Model 4TMVG

-

Karmann-Ghia

Model 4TMVT

-

Volkswagen

T ransporter

Model 4TMVW

-

Volkswagen Sedan

These receivers contain

6

transis-

tors,

2

diodes and a plated chassi.s

board; they differ

from each

other

in rnounting hardware

only.

SERVICE STATION

PROCEDURE

L

A defective in-guarantee

radio

rniist

be ac cornpanied by the

Custorn-

er's

Guarantee Policy Tag. Thistag

must be properly

filled in by

the

Volkswagen dealer at the time

of

radio purchase.

Accept as guarantee

repairs only

those

radios

within

the

1

year

or

I

Z,0OO

rniles

(whichever

occurs first) guarantee period.

The

rernoval or re-installation

of

this

receiver is customarily perforrned

by the

Volkswagen

dealer

and

is not

covered by

this

guarantee. Also,

the

removal of

rnotor

noise,

tire

static,

electrical interference,

faulty

installations and aeri.al re-

pairs

are

not considered

as guar-

antee repairs and,

therefore,

ex-

penses related to such services

should be handled by

the

car dealer.

Z.

Fil1 in MotorolaGuarantee Labor

Clairn, Part Nurnber 58P60015A30

and

mail

Green and Pink

copies to:

Motorola Guarantee

Service

Motorola Autornotive

Products, Inc.

9401

West

Grand

Avenue

Franklin

Park, Illinois.

3.

The

yellow copy

of

the Motorola

Guarantee

Labor Claim

is

to be

re-

tained by the

authorized

service

station for

his files,

4. Defective parts for guarantee

re-

pairs

rnade on

this

rnodel are to be

sent to

your

Motorola Distributor

for free replacement

supportedwith

the

defective parts return

tag

which

you

are now using.

5, Only

those

service shops author-

ized by

their'Motorola

Distributor

can perform

guarantee repairs on a

no-charge basis to the customer. If

you

are

not

already authorized as a

Motorola

Service

Station andyou are

interested

in handling this service,

please contact

your

Mo'iorola

Dis-

tributor for complete details.

TO

SET

PUSHBUTTONS

Unlock

pushbutton by pulJ.ing it out

abowt

l/2tr

forward of its

normal

position. Tune in station and

lock

the

pushbutton

to the station

by

pushing

it in firmly,

SERVICE N

OTES

I,

RADIO

POLARITY

-

WHEN SER-

VICING THIS

RECEIVER, Tflf,

rrlqtr

LEAD

MUST

BE

CONNECTED TO

THE

POSITIVE

SIDE OT'

POWER

SOURCE.

IF

CONNECTEDOTHER-

WISE,

RECEIVER

WILL

NOT

OP-

ERATE AND

DAMAGE

TO

COM-

PONENTS MAY

RESULT.

2.

POWER

SUPPLY

REQU]RE-

MENTS

-

It is preferabLe

to

use a

storage battery

(without

a battery

charger) in place

of

a

battery

elim-

inator. If a battery

eliminator

is

used, it must be

well

filtered

and

regulated and

adjusted f.or 7,}volts,

3. IMPORTANT

SERVICE NOTE

.

It is important thatthe

tape

rernoved

from the

outsi.de

of

the

radio

during

servicing be

replaced in the

sarne

location as

originally found;

this

is

necessary to

prevent

air leaks.

4. PLATED

CHASSIS REMOVAL

-

(NOTE:

Before rernoval

of

plated

chassis, note

location

of wires

and

cables; they

should be dressed the

sarne when the chassis board is

re-

installed later.)

To remove the plated chassis

for

servicing,

unsolder the plated

chassis mounting bracket

(see photo

on

Page

2)

bend the

ears straight,

then

spread the housing

so

that the

bracket

ears will be free

of

the hous-

ing.

Lift chassis and bracket to

a

rnore servicable position.

NOTE:

Since

the bracketservesas

a

chassis

ground,

an external wire

must be

connected from the bracket

to the

radio housing.

AJter servicing is performed,

re-

install plated

chassis board

and

bracket, then

bend the bracket

mounting

ears over and solder to

housing.

5. When replacing a power

output

transistor,

rernernber

to

use

the

transistor

specified inthe

parts

list;

coat both sides

of

the transistor

in-

sulator

rtuith

DC-4 grease

(Motorola

Part No.

1IM490487)

and securely

tighten

the

transi stor mounting

screws.

When

replacing a1l other

transistors,

use

long-nose pli.ers

as

a heat sink, i. e., grasp

transistor

leads close

to transistor base

with

the pliers to dissipate heat

while

s

olde

ring.

5. Servicing

techniques applicable

to these rnodels can

be found in the

following

Motorola publications:

ttProfitable

Transistor Radio

Servicingtr

(Motorola

Part Nurnber

68P5001

1A53)

and

"A

Discussion of

Transistorized Car

Radiosrt

(Motorola

Part No. 68P64980'{51).

servlce

manual

TWOTOROLA

'N(C.PART NO.

68P40056A86

t-64

9401 WEST GRAND

PRICE 2O CENTS

AVEN U

E, FRAN KLI N

COPYRIGHT

1964

BY

IVIOTOROLA

PARK, ILLINOIS

INC.. PRINTED IN

U.S.A.

ALIGNMENT

Connect

an output

meter across

the speaker

voice coi1. Set

volurne

to rnaximurn

and

tone

to treble.

Atten-

uate

signal

generator

output

to rnaintain 2,45

volts

(1

watt

across 6 ohrn

load) on output

meter at

all

times

to preient

receiver

overloading.

Cover

rnust

be removed

to gain access

to sorne of

the adjustrnents'

STEP

GENERATOR

CONNECTION

GENERATOR

FREQUENCY

(400

cycle

mod) TUNER

SET

TO

ADJUST

REMARKS

IF ALIG

1.

RF ALIC

?.1

{MENT

Antenna

recept-

acle

thru.lmf

and

chassis

NMENT

Antenna recept-

acle

thru durnrny

(see

Figure)

262.5Kc

r 61OKc

High

end

stop

High

end stop

r,

2,3

& +

5, b

& /

Adjust for

rnaximurn.

Adjust for

rnaximurn.

NOTE:

Do

not perforrn StePs 3,

4, 5

replaced,

Before

proceeding with

Step

their

effect

on

trimrner adjustrnent.

rnounting

screw and

turn

bracket down

and 6 unless

tuner has

been tarnpered

3,backtuning

cores as far as

possible

Remove

dial scale,

dial

background,

to gain access

to core screws.

with or

colnponents

have

been

out of coil forms

to

eliminate

then loosen

pilot light

bracket

Adjust

for

maxirnum,

Adjust

for

maximum, Use

alignrnent

tool such

as GC

type

9050-L.

Adjust for

rnaximurn.

4.

Antenna recept-

acle

thru durnrny

(see

Figure)

il

Repeat Steps

4 and

place.

Final adjustment,

align antenna

trirnrner

thru a

53rnrnf

series

c apacitor

t

6l

oKc

l0

20Kc

l6t

o,Kc

High

end

stcp

Tuner

carriage

9

/

I6,'

f.rorn high

end stop

High end

stop

5, 6

&

7

8,9&10

5,

6

& 7

5

until

no further

increase;

step 5

should

be last

step.

Then

cement

cores in

16t

0Kc

High end

stop

Adjust

for rnaxirnurn.

(NOTE:

The

53mrnf

capacitor

approx-

imates

the car antenna

capac-

itv.

)

ANTENNA TRIMMER

ADJUSTMENT IN CAR

(IF

NECESSARY)

8.

High

end stop

Adjust

for

rnaximurn

noise

with radio

installed

in car,

antenna

fully extended

and

volume

control at

maximum,

if needed.

signalandbend

pointer until

center

of

pointer

coincides

IF

IF IST IF IST

IF

26L5 KC

7.

TO

CALIBRATE

PO]NTER

with the

center of

the

100Kc

-

Tune radio

to

1000Kc

mark on dial

scale.

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Ref

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Part

Number

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Ref.

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Lls t

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cl.pecJrcns

-

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ELECTRICAL

PARTS

I

The capacitors

in this

list

art

,nded

replacement types

for the

.1 equipment;

aI1 are ceramic

d

Lless otherwise

specified.

Looss rt roov

(usE

I

zrnrooszero)....

I 5 to 60

mmf

trimmer

I .ooan nf roov.

I .os rt roov

(usE

2Lc4osoolr2)

I r.o rr 3v

(usE

21R1ooo3Aoz)..

I cal 25o to 39o mnf:

C6B

24o

I to

sso mmf

dual

trimmer

' '

.

. .

I .oos rt roov

(usE

I zrc+ogoeerb)..

. .

I tso mmt loov

N75o

(USE

I

zrnrz+eoa)......

I

.oob mf toov

(usE

I zl.e+ozegnor)....

I t.o

rt 3v

(usE

2rRrooo3Ao2)..

I .zz

^t

1oov...

I

ro

rt

r6v

lytic

(usE

I

23c4t928A06)....

I

tso nmt Ioov...

sc

1.30

.60

.70

45

40

1

25

30

70

50

90

20

to

v-2

v-3

v-4

v-5

v-6

48K134600 I

4aKt34602 I

4ARL34667 I

48Rr34667 I

4aRt34647 I

I

M

,t64F'42344AOll

*L9c42377

AOL

I

*13D42399A01

I

*84D42590A01

I

*7B41644AO2

|

*15D42348A01

|

*22e.+zssetot

I

*32842688A01

|

*5K611519

|

r4454381o

I

*36842400A0I

I

i36842396401

|

2s1^54r67g I

I

29C41506A01 I

2sK5s4326 |

I

'i64C4239AAOL

I

9A531066 I

*9C41095A14

|

*34C4234eAor

I

3K560695 |

*3srs40t5

I

l

3840245AO2

9K564923

I NSTALLAT

*

85T42570401

*85T42574AOL

3A40730A01

*7A425374OI

*7842530401

*784240LAOl

*8B42529A01

*29L424LOLOL

2A563491

2852t926

*2S119959

*25t24821

*3S134144

*3S134145

*4tB42528AO]-

43K47t633

*38842343A01

lV564641

*1V42300A95

76K563223

76C40706A02

*L840220AO3

5856243a

*45A4t454LOl

*52842600AO!

49A5624aO

l-v562830

3A563128

35L32220

*LB42375AOL

4].L562449

4LA562447

41A41255401

41B41805401

*77D42372AO1

4 56243t

4X692188

4K501364

44501015

25A72

(USE

48K134601)..,..

2sA72

(USE

48K1,34601).....

M54....

sP891

(USE

48R134646).....

CHANICAL

PARTS

BACKGBOUND,

dial...

BEZEL,

radio

(4TMVG,

VT).

.

BEZEL, radio

(4TMVW)".'...

BOARD,

plated

chassis:

less

components

CIIANNEL,

chassis

support.

. .

COVER,

botton.

GASIIET,

bezel

(4T[,1VG).

"...

GASKET,

bezel

(4TMVW)......

GROMMET,

insul

(radio

hsg).

INSIJLATOR, trans

ntg..

'....

IO.IOB,

on-off

,

vol

&

tuning.

I(NOB,

tone

& dunmy.

LUG,

terminal:

blade tYPe

(spkr

lead)

LUG, te"minal

(fuse

recept)

LUG, terni-nal

(pilot

light

&

spkr lead).

.

PLATE, adaptor

ntg,

"......

RECEPTACLE,

ant...

'

RECEPTACLE,

fuse.

SCALE,

diaL.

SCREW, trans

ntg....

SCREIf, tpg: #8

x

5,/8

(sPkr

to

spkr

plate

-

4TMVT).

. .

-

SCBEW, ma.ct':

4-4O

x 5/16

(pilot

socket)

SOCrET,

pilot

light.

2.05

2.25

5. 30

.95

r.

50

2.95

2.35

.15

.90

.lo

.L5

.05

.10

.35

.40

.05

.90

.05

.15

.90

.80

.03

o5

03

90

05

40

ON PARTS

&

ACCESSORIES

I

ANTENNA,

radio:

conpl.

I

(4rMvG) ..

'...

I

e.go

ANTENNA,

radio:

comPl.

I

(4rMvw,

vT)...

......1 7.50

BOLT,

rec

mtg:

I'4-2O

x

I

23'32..

......1

.o3

BRACKET, rec

mtg

(4TMVG)..

'. |

.15

BRACKET, rec

mtg

(4TMVT)'...1

.2O

BRACKET, rec

mts

(4TMVW)....1

.2O

CAPACITOR,

generator...'.'..

l'90

LUG, adaptor

(pilot

light

I

lead)..

....'.1

NUT, hex i

L'4-2O

(brkt

to

I

rec

mtg)

.' ..

..'

.'l

NUT,

hex: L/4-2O

(bolt

mtg).1

NUT, hex: 8-32

(spkr

mtg)

. .

'

I

NUT, hex: f'2-28

(rec

mtg)..1

SCRiW,

mach z lt4-2o

x I/2

|

(rec

mtg

-

4TMVG)........"1

SCRETY,

tpg:

10-20

x 3,/8

I

(spkr

mts

-

4TMVT).....".'l

SmING, static coil :

wheel.

.

I

TUNER

PARTS

I

BEARING, baII...

.

I

BUTfi)N,

push...

.. ...1

CLUTCH

DISC:

incl

set

screw.l

COILS

& PLATE

ASSEM: tncl

I

L-L,z,3

&

mtg

pIate...

'....1

I

CORE, iron: osc.......'.....1

CORE,

iron:

RF

&

ant..'..'..1

GEAR,

BUSHING

&

DISC ASSEM..I

GROMilET, core

mtg.'.'......'l

LINK, connecting.'.'..

''....1

POINTER

& ARM 4SSEM.........1

ROLIJR, clutch

release.

'....

I

SCREW

& NUT

ASSEM: adj......1

SCREW, ret:

4-4O x

5

/16

|

(clutch

disc)"..'...

"..'.1

SCREW,

tps2

#4

x

5'16

(to

I

secure

coils

&

PIate

assem)l

SHAFT, manual tunlng;

assem:l

incl

ttC"

washers..'....'.

.l

SmING, anti-rattle.........1

SmING, clutch

release..'...1

SPRING, conn

link.

".....'..1

SmING,

pointer

tension'..

"1

TUNER,

AT-468:

comp1ete...'.124

WASHER, cup.

... ..'..

.l

WASHER,

"C"

(pointer)..'..'.

I

WASHER;

"C"

(tuning

shaft).

.

I

WASHER,

"C"

(

tuning

shaft)

.

I

08

03

05

03

05

.03

.15

.25

.75

,30

.30

.55

.10

.05

.20

.05

.15

.10

.05

.75

.05

.03

.15

.85

.03

2LK564765

23C4t928AO9

21K564764

2LD40339A64

2IC40906406

*23C4t92AAlO

23C4t92aAtO

*64A41668401

64A41668401

23C4t92a[r6

2]'D40536A44

c-15

c-16

c-t7

c-18

c-19

c-20

c-21

c-22

c-23

c-24

c-25

MISCELLANEOUS

ELECT

E-l | ,r"r-rnrrt

E-2 I +ACLSISAZ

E-3 I essrzssgs

F.-4 I

*SOCazSzOeOt

I

*soca2sg2Aot

E-b

I

asatzzsas

COILS

&

CHOIrES

L-t,2,3

L-4 r

*24C407884r1

L-s I

*zsp+zosztoT

l

RESISTORS

-

NOTE:

I sitlon

R-r I o*, rnrro

R-2 I antzazzz

R-3 I onrzasoe

R-4 I antzgaaz

R-s I aatzl s+z

R-6 | emzzasz

R-7 I an]^zz++s

R-8 I enrrggso

R-9 | enrrgseo

t-i9 I 9r133:r1

1.0

nf 3V

(USE

2LK565267).'.'

1.6

mf

25V

lytic

(USE

23C41928A05

)

.47

mf

3Y

(USE

21R10003A01)..

.Q25

mf 100V...

.1

nf looV

(USE

21840789A03)'

L000

mf 10V lytic'

I00O mf 10V lytic.

PLATE, spark.

400 nf 10V lytic

(USE

23C41928A15

)

68 nmf

I00V

N750

(USE

2LD40536A32)

ICAL

PARTS

DIODE, 1N139..

DroDE,

1N139..

LAMP,

pilot:

6.3Y-.154......

SPEAKER,

5"

PM

(4TMVG,W).

. . .

SPEANER,

6"

PM

(4TMVT)..

. . . .

FUSE,

5 amp..,

SEE TUNER

PARTS

IMAGE

IBAP.

FILTER.

11

resistors

are

insul-ated

con

ype

un1-ess

otherwise

specifiec

2200

LO% L/2W...

330K 10% r/zvr.

. .

3300

10% t/2'/x.

. .

180 r0% L/4W.

, .

4700

LO% L/2W.

. ,

33K

10% t/zw.

. .

1800 r0% L/21il

.

. .

6800 10% L/2W.

. .

6800 10% r/21N.

. ,

r00K l-0% t/z,il.

. .

,45

.90

.45

.35

1.

40

1.40

.08

.70

.30

7

.50

8.35

.03

55

25

I

|

':33

rPo-

T7

L7

17

L7

t7

L7

t7

r7

L7

R-12

R-13

R-14

R-15

R-1"6

R-17

R.I8

R-19

R-20

R-27

R-22

6R125892

6R129101

6R127005

6R127513

6R125531

6Rr2a952

*18C4234040

6R121301

6R131179

6RI24797

6R127542

47KrO%t/2W,....

680 l-0% t/2w.....

5600

10%

t/2w.

. . .

1500 10% L/2W.

,

. .

180K 10% r/zw....

r80 10% L/2W....,

VOLUME,

tone

&

sw

1000

10% r/zI/I.

. . .

270

ro% L/2w.....

150

10% r/zl,'.....

47

to%

L/2I,/J......

.L7

,L7

.L7

3.05

.17

.L7

.17

.t7

T-1

4_t

T-3

R-24

R-25

6R127516

6R127001

lEANSFORMERS

,r24D425L7AOL

*24D425L7AO2

*25D42101A06

ITANSISTORS

v-r

|

,r*r-.ruo,-

82rO%r/2W.....

2.2

meg Lo% I/2W

IST I.F.

2ND I.F.

OUTPUT.

25L72. .

.17

.L7

r. 60

1.40

2.75

2.05

*NEW

ITEM,

APPEARS

IN

A},IY LIST

FOR TIRST

TII'IE.

REPTACEMENT

PARTS TIST

Motorola 4TMVG User manual

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Motorola 4TMVG User manual

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