Agria 2294 Owner's manual

Type
Owner's manual
Before commissioning the machine, read operating
instructions and observe warnings and safety instructions!
Operating Instructions No. 998 428GB-A 01.20
6120
Front Mounted Sweeper
2294 011, -111
2294 071, -081
2294 171, -181
2294 271, -281
2294 011, -071, -081 80 cm
2294 111, -171, -181 100 cm
2294 271, -281 120 cm
Operating Instructions
Translation of the original operating instructions
2 Front Mounted Sweeper agria 2294
Index
Amount of delivery, Symbols .. 2
1. Safety Instructions............ 3-6
Due Use ............................................ 3
2. Specifications....................... 7
Designation of Parts, Fig. A .............. 7
3. Devices and Operating
Elements
Mounting Extension Guards ............. 8
Mounting pivoting lever..................... 8
Attaching the Rotary Brushes ........... 9
Connecting port .............................. 10
Mounting to the Base Machine ....... 10
Fixing Points ................................... 10
Sweeping Height Adjustment...........11
Side Adjustment...............................11
Brush Speed ....................................11
Implements ..................................... 12
4. Commissioning and
Operation
Working........................................... 13
Danger Zone ................................... 14
5. Maintenance
Brush Drive ..................................... 15
Self-aligning bearing ....................... 16
Support Wheel ................................ 17
Sweeper.......................................... 17
Cleaning.......................................... 18
Storage ........................................... 18
Wear Parts ...................................... 18
Conformity Declaration ......... 19
Symbols, Name Plate, Index
Please complete:
Machine Type No. .......................
Identification No. ...................
......................................................
Date of Purchase: ......................
For name plate,
refer to p7/fig.A/20.
Only use original agria spare parts!
Specifications, figures, and dimen-
sions stated in these instructions are
not binding. No claims can be derived
from them. We reserve the right for
improvements without changing
these instructions.
Amount of delivery:
Operating instructions
Front mounted sweeper
Symbols
Warning – Danger
Important Information
Engine Start
P.T.O. Shaft
Visual inspection
Open brake
Lubricating point, grease
gun
Lubricating point, brush
See Operating
Instructions
Front Mounted Sweeper agria 2294 3
Before starting the engine, read the op-
erating instructions and note:
Warning
This symbol marks all paragraphs which
affect your safety. Pass all safety instruc-
tions to other users and operators.
Due Use
The sweeper, including the implements
approved by the manufacturer, is
intended for sweeping up loose dirt
and snow on paved surfaces when
used with a hand-controlled single-
axle driving machine (due use).
Any other type of operation is consid-
ered undue. The manufacturer is not li-
able for any damages resulting from
undue use, for which the risk lies with
the user alone.
Due use includes compliance with
manufacturer’s instructions on opera-
tion, maintenance and repair.
Any unauthorized changes to the
sweeper render manufacturer liability
null and void.
General Instructions on
Safety and Accident
Prevention
Basic Rule:
The standard accident prevention regu-
lations must be adhered to, as well as
all other generally accepted rules gov-
erning operational safety, occupational
health and road traffic regulations.
For drives on public roads, the national
traffic code applies.
Accordingly, check the sweeper for road
and operational safety each time you
take up operation.
Only persons familiar with the sweeper
and instructed on the hazards of opera-
tion are allowed to use, maintain and
repair the sweeper.
Teenagers of 16 years or younger may
not operate the sweeper!
Only work in good light and visibility.
Operator’s clothes should fit tight. Avoid
wearing loose fitting clothes. Wear solid
shoes.
Note the warning and instruction signs
on the sweeper for safe operation. Com-
pliance is for your own safety.
When transporting the sweeper on ve-
hicles or trailers outside the area to be
sweeped, ensure that the engine is
turned off and the wheel dogs are
engaged.
Careful with rotating tools – keep at a
safe distance!
Beware of coasting tools. Before you
start any maintenance or repair on them,
wait until tools have come to a complete
stop.
1. Safety Instructions
4 Front Mounted Sweeper agria 2294
1
Foreign powered parts shear and crush!
Riding on the machine during operation
is not permitted.
Implements and their weight affect the
driving, steering, braking, and tip-over
characteristics of the sweeper. There-
fore, ensure steering and braking func-
tions are sufficient. Match operating
speed to conditions.
Working Area and Danger
Zone
The user is liable to third parties work-
ing within the sweeper’s working range.
Staying in the danger zone is not per-
mitted.
Check the immediate surroundings of
the sweeper before you start it. Watch
out for children and animals.
Before you start work, clear the area
from any foreign object. During opera-
tion, always watch out for further objects
and remove them in time.
Careful! Dirt and stones may get air-
borne during sweeping. People and ani-
mals must keep out of this area. Watch
out for vehicles, window panes and other
objects to avoid damage.
For operation in enclosed areas, ensure
that a safety distance is kept to enclo-
sures to prevent damage to tools.
Operation and Safety
Devices
Before You Start the Engine
Become familiar with the devices and
operating elements and their functions.
Above all, learn how to turn the engine
off quickly and safely in an emergency.
Ensure that all protective devices are
mounted and positioned to provide
protection.
The P.T.O. shaft must be covered by
protective cap when the attachment
device is removed.
Operation
Never leave the operators position at
the handlebars while sweeper is at work.
Never adjust the operating handles dur-
ing work – danger!
During operation the operator must keep
at a distance as defined by the handle-
bars, especially when turning the ma-
chine.
Riding on the machine during operation
or in transport is not permitted.
If clogging occurs in the brushes or in
the implement, turn off the engine and
clean the brushes or the implement with
an appropriate tool.
In case of damage to the sweeper or to
the implement, immediately turn off the
engine and have it repaired.
If steering causes problems, immedi-
ately bring the sweeper to a halt and turn
it off. Have the malfunction removed
without delay.
1. Safety Instructions
Front Mounted Sweeper agria 2294 5
To prevent the sweeper from sliding on
slopes, make sure it is secured by an-
other person using a bar or a rope. This
person must be located at a higher po-
sition than the vehicle and at a safe dis-
tance from the attachment at work.
If possible, always work horizontally on
the slope.
End of Operation
Never leave the sweeper unattended
with the engine running.
Before you leave the sweeper, turn off
the engine.
Implements
Only mount implements with the engine
and the implement drive switched off.
Always use appropriate tools and wear
gloves when changing implements and
parts thereof.
For mounting and dismounting imple-
ments bring stands into proper position
and ensure stability.
Secure base machine and implements
against rolling off (wheel chocks).
Beware of injuries while coupling imple-
ments.
Mount implements as specified and only
couple at specified points.
Weights
Always fit weights onto appropriate
weight mounting devices.
Maintenance and
Cleaning
Never carry out any maintenance or
cleaning with the engine running.
Before you work on the engine, always
remove spark plug connector (petrol
engine only).
Check regularly and, if necessary, re-
place all guards and tools subject to
wear and tear.
Damaged brush rollers must be
replaced!
Keep sweeper and implement clean to
avoid risk of fire.
Check nuts and bolts regularly for tight
fit and re-tighten, if necessary.
Do not carry out repairs like welding,
grinding, drilling, etc. on structural and
safety-relevant parts (e.g. coupling
devices, etc.)!
After maintenance and cleaning, ensure
that you re-install all safety devices and
guards and adjust them properly.
Only use original agria spare parts. All
other commercial spare parts must cor-
respond to quality and technical require-
ments specified by agria.
1. Safety Instructions
6 Front Mounted Sweeper agria 2294
Explanation of
Warning Signs
With engine running, keep at a safe distance.
Do not touch moving machinery parts. Wait until they
have come to a complete stop.
With engine running, keep at a safe distance from the
rotary brushes!
Before any cleaning, maintenance, and repair work shut
off the engine and pull spark plug connector or ignition
key.
Signs
When working with the machine, wear individual pro-
tective ear plugs.
Wear protective gloves.
Wear solid shoes.
1. Safety Instructions
1
Front Mounted Sweeper agria 2294 7
2. Specifications
Article no.: ............................2294 071 ....-081 ... -171 .....-181 .....-271 .. -281
Working width: [cm]......................... 80 .......80 .....100 ...... 100 ...... 120 ... 120
Rotary brushes:........................ coarse ..... fine coarse ...... fine . coarse ... fine
Weight: [kg] approx. ........................ 37 .......38 ....40,5 ........ 42 ........ 44 ..... 46
Dimensions: b [mm] ................. 800 .....800 ...1000 ....1000 .... 1200 . 1200
l [mm] .................. 690
h [mm] ................. 630
Rotary brushes Ø:................................................................................... 350 mm
Brush Speed: .................................................... steplessly 130 min
-1
to 230 min
-1
Drive:....................................................................... V-belt - variator - worm gear
Drive speed:..................................................................................max. 950 min
-1
Support Wheel (double wheel): ................................................... Ø125 x 40 mm
Transmission oil: ..................................................................SAE 855 W-90 0,3 l.
11
8
7
1
2
14
16
18
20
21
Fig. A
1 Right rotary brush
2 Left rotary brush
7 Clamping strip
8 Rubber strip
9 Main guard
19
Designation of Parts
10 Extension guard
11 Pivoting lever
14 Crank handle
16 Hood
17 Fixing eye rear
18 Fixing eye front
19 Dial brush speed
20 Name plate
21 Connecting port
22 Support wheel (double wheel)
10
9
17
22
Designation of Parts
The maintenance intervals are between 2, 8, 25 and 50 hours or 1 year.
b
l
h
8 Front Mounted Sweeper agria 2294
100 cm
3. Devices and Operating Elements
120 cm
Extension Guards
Fit the clamping strips (7) and rubber
strips(8) on the left and right each 5
screws:
- for a working width of 80 cm to the main
guard
for working widths of 100 or 120 cm to the
extension guard.
Attach the extension guards (10) to the
main guard (9) to match brush width (100
or 120). Use three hex head bolts and lock
nuts for each guard.
Mounting
pivoting lever
Mount the pivoting le-
ver (11) using bolt (12)
and 2 spring cotter pins
(13) to the sweeper.
80 cm
7
8
13
11
13
12
10
9
10
9
Front Mounted Sweeper agria 2294 9
3
3. Devices and Operating Elements
1 Right rotary brush
2 Left rotary brush
3 Nut cap
4 Tensioning anchorage
5 Disc
6 Nut
Attaching the
Rotary Brushes
Wear safety gloves to
attach/remove the
brushes. Danger of
crushing.
Mount the discs onto both
sides of the rotary brushes.
Push the tensioning
anchorage through the left
rotary brush.
Push the tensioning
anchorage with the rotary
brush through the drive shaft
from the left - insert groove (S)
on rotary brushes into cam
(N) of the drive plate.
slide right rotary brush
onto tensioning anchorage
- insert groove on rotary
brushes into cam of the drive
plate.
Screw on and tighten he-
xagonal nut.
To remove the brushes, re-
verse the above order.
10 Front Mounted Sweeper agria 2294
O
Connecting port
Lightly grease the connecting port
and shaft
Mounting to the
Base Machine
Base machine
For two-wheeled tractor turn
steering spar for front attachment
Turn off PTO shaft
To remove reverse the above order.
Fixing Points
Loading belts must be hung into the
eyes intended for this purpose for
lifting, retrieving and lashing to
ensure safe transportation.
Check loading belt for damage;
replace it, if necessary.
Do not use any loading devices with
sharp edges (e.g. sharp-edged
hooks, lugs etc.).
Never walk or remain under
moving loads. Danger!
3. Devices and Operating Elements
3
Front Mounted Sweeper agria 2294 11
3. Devices and Operating Elements
Sweeping Height
Adjustment
The sweeping height is altered by ad-
justing the support wheel (double
wheel).
Turn the crank (8) to adjust the
wheel height.
Reduce the sweeping height only if
absolutely necessary (to the height of
X) to ensure clean sweeping and long
service life of the brushes.
Dirt, powder snow
x = 2–3mm
Wet snow
x = max 8 mm
X
11
19
Side Adjustment
The brush can be angled to the right or left to sweep
the rubbish or snow to one side.
Fold the pivoting lever (11) forward until the notches
are exposed.
Pivot the pivoting lever to turn the brushes to the
left or right.
Fold the pivoting lever to the rear and down again
and mesh it into the proper notch.
Brush Speed
The speed of the rotary brushes is steplessly adjusted
via a variator.
Always engage the brush drive before you adjust
sweeping speed.
Adjustment
Select a slow speed for dust sweeping: Turn the dial
(19) in counter-clockwise direction.
Select a fast speed for snow sweeping: Turn the dial
(19) in clockwise direction.
I
To adjust the speed from slow to fast, give the
dial a maximum turn of 6 full turns.
12 Front Mounted Sweeper agria 2294
3. Devices and Operating Elements
Implements
1. Coupling Pin
Fit the coupling pins (23) to attach the
collector or the snow dozer.
Attach the pins (23) together with wa-
shers and hex nuts to both sides of the
main guard.
2. Attaching the Collector
Attach the collector by sliding its tubes
onto the coupling pins from the top front.
3. Emptying the Collector
Take the machine to the dump area
and fold the box upwards by pulling on
its handle to the rear or on its frame from
the front – the swept up material will now
drop from the collector.
Alternatively:
Remove the collector upwards from its
coupling pins and carry it to the dump
area for emptying.
2.
1.
3.
23
3
Front Mounted Sweeper agria 2294 13
Description
The front mounted sweeper is intended for sweeping up loose dirt and snow
on paved surfaces when used with a hand-controlled single-axle driving
machine.
Working
W
Check that all screws are fitted tightly before beginning work. Place all
safety elements in the safe position.
Be aware of the danger of flying parts, particularly on stony ground.
With engine running, keep at a safe distance.
Switch off the drive when transporting.
Check the oil level of the worm gear before starting up for the
first time p15
I
0
0,8 - 3,5 km/h
4. Commissioning and Operation
Starting and working
Switch off PTO drive
Turn on engine Base machine
for manual gearbox switch on to the relevant
travelling speed
switch on PTO drive
open central brake where necessary
slowly engage coupling or place hydrostat to slow
speed and accelerate at the same time.
W
Shut off the engine and disconnect the spark
plug connector, if cleaning is necessary
during operation.
14 Front Mounted Sweeper agria 2294
Danger Zone
W
Keep out of the machine’s danger
zone during starts and operation.
If the operator should notice that a person
or animal is staying within this area, the
machine must be shut down without delay
and must not be operated again before the
area is free again.
The user is liable to third parties working
within the working range.
Careful! Dirt and stones may get airborne
during sweeping.
Watch out for vehicles, window panses and
other objets to avoid damage.
W
Danger Zone
4. Commissioning and Operation
4
Front Mounted Sweeper agria 2294 15
5. Maintenance
Apart from adhering to operating in-
structions for the sweeper, it is also
important to observe the following
maintenance instructions.
W
Warning: Only do maintenance
work with the engine shut off. To
prevent accidental start while
working on the rotary brushes or on the
engine, always remove the spark plug
connector from the spark plug.
Drive
Worm Gear of Brush Drive
The worm gear is permanently lubri-
cated to work for approximately 250
operating hours.
Oil change is not necessary if there are no
leakages.
Suitable oil is SAE 855 W-90 transmission
oil, approx. 0.3 l.
V-Belt
Check V-belt at least after every 50 ope-
rating hours. Replace any worn or dama-
ged V-belt.
For this remove the spring cotter pin (13)
on the crank handle (14), take off the crank
handle and mounting nut (15) and remo-
ve the covering hood
.
Check the V-belt tension after the first 2
operating hours and then after at least eve-
ry 50 operating hours:
Indentation depth of the V-belt (thumb
pressure approx. 50 N) should be 8 - 10
mm, re-tension V-belt if necessary
p16.
J
50 h
50 N
8 - 10 mm
13
14
15
Maintenance intervals:
= By operating hours ...
A = vor jeder Inbetriebnahme
J = annual
I
Safety nuts must be replaced
after having come loose three
times.
(2) 50 h
16 Front Mounted Sweeper agria 2294
5. Maintenance
Re-tensioning V-belt
Loosen the 2 nuts
by approx. 1/2
turn, tension or loosen the V-belt with the
hexagonal screw
Tighten nuts ; replace and fix into
place the covering hood
.
Carry out a V-belt change in the same
way as the V-belt tensioning.
Only use original agria-Spezial V-belts.
Risk of crushing! Do not place hands
in the belt running area. Wear
protective gloves.
Replace the covering hood every time
before beginning working operation.
Self-aligning bearing
Lubricate the self-aligning bearing with
grease at least once a year at the grease
nipple.
For this remove the spring cotter pin on
the crank handle, lift off the crank hand-
le and fixing nut and remove the cover-
ing hood.
Replace and fix the covering hood after
lubrication.
J
Front Mounted Sweeper agria 2294 17
Support Wheel (double
wheel)
Telescope tube: clean at least once
a year and grease with teflon spray
for this pull the support wheel down
until there is free access to the telescope
tube.
Axle bolt: clean at least once a year
and cover with a little grease, in
particular after cleaning with a high-
pressure cleaner
for this unscrew the securing nut,
remove the wheel mount, clean and
grease the axle bolt. After this fit the
securing nut onto the wheel mount -
ensure that the wheel mount can still
easily turn.
Both wheel bearings: clean at least
once a year and fill with grease
for this remove the wheel bolt, clean
wheel bearings with such as diesel oil,
re-fill with grease and mount the wheels
as shown in the figure.
Sweeper
Check the tensioning anchorage for
tight fit before each operation and at
intervals of 8 operating hours.
Check the rotary brushes for wear
at least after every 25 hours and replace
them in good time. Minimum diameter
is 250 mm.
A; 8 h
25 h
5. Maintenance
5
J
5
18 Front Mounted Sweeper agria 2294
5. Maintenance/Wear Parts
5
Cleaning
After every use of the front mounted
sweeper, clean it with water without de-
lay. All sliding parts must then be
greased with Bio lube oil or Bio grease.
After cleaning with air-compressed wa-
ter jets, shortly operate sweeper to press
out entered water.
Apply grease generously to leave a
grease neck around bearing to prevent
water, plant sap and dirt from penetrat-
ing.
Storage
For longer periods of no operation
proceed as follows:
a) Clean thoroughly
Rep
air paint coat.
b) Parking
Because of severe corrosion do not
p
ark the machine
- in humid rooms
- in rooms where fertilizer is stored
- in st
ables or adjacent rooms.
Wear Parts
Replacement brushes, pair coarse
..............80 cm: 6194 051............ 100 cm: 6194 151 ........... 120 cm: 2294 251
Replacement brushes, pair fine
..............80 cm: 6194 061........... 100 cm: 6194 161 ........... 120 cm: 2294 261
Replacement brushes, pair moss brushes
..............80 cm: 7194 051........... 100 cm: 7194 151
V-belt X13 "6847" 1125 Ld ............................. 103159
V-belt 13x600 Li ......................................................................................... 48174
Front Mounted Sweeper agria 2294 19
Conformity Declaration
Agria-Werke GmbH
Bittelbronner Straße 42
D-74219 Möckmühl
Tel. +49/ (0)6298 /39-0
Fax +49/ (0)6298/39-111
Internet: www.agria.de
Your local agria specialist dealer:
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Agria 2294 Owner's manual

Type
Owner's manual

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