Wen DF400i User manual

Brand: Wen

Model: DF400i

Category: Power generators

Type: User manual

IMPORTANT: Your new tool has been engineered and manufactured to WEN’s highest standards for dependability,

ease of operation, and operator safety. When properly cared for, this product will supply you years of rugged,

trouble-free performance. Pay close attention to the rules for safe operation, warnings, and cautions. If you use

your tool properly and for its intended purpose, you will enjoy years of safe, reliable service.

NEED HELP? CONTACT US!

Have product questions? Need technical support? Please feel free to contact us:

TECHSUPPOR[email protected]1-800-232-1195 (M-F 8AM-5PM CST)

For replacement parts and the most up-to-date instruction manuals, visit WENPRODUCTS.COM

4000W DUAL FUEL

INVERTER GENERATOR

Instruction Manual

MODEL DF400i

CONTENTS

WELCOME 3

Speciﬁcations ................................................................................................... 3

Introduction ..................................................................................................... 4

SAFETY 5

Safety Information ........................................................................................... 5

Generator Safety Warnings .............................................................................. 6

Unpacking & Packing List ................................................................................ 9

Know Your Inverter Generator ........................................................................ 10

Generator Preparation .................................................................................... 12

BEFORE OPERATING

OPERATION & MAINTENANCE 20

Starting Your Generator ................................................................................. 20

Using Your Generator ..................................................................................... 23

Shutting Off Your Generator ........................................................................... 29

Maintenance ................................................................................................... 31

Transportation & Storage ............................................................................... 39

Troubleshooting Guide ................................................................................... 40

Wiring Diagram .............................................................................................. 41

Exploded View & Parts List ............................................................................ 42

Warranty Statement ....................................................................................... 53

To purchase accessories for your tool, visit WENPRODUCTS.COM

Magnetic Oil Dipstick (Model No. 55201)

WEN Parallel Connection Kit

Weatherproof Generator Cover (Model No. 56310iC)

High-Altitude Kit (Part No. DF400i-HA36 & DF400i-HA68)

SPECIFICATIONS

Rated Wattage

Gasoline: 3200 Watts; LPG: 2900 Watts

Surge Wattage Gasoline: 4000 Watts; LPG: 3200 Watts

Rated Voltage

AC: 120V

DC: 12V (Cigarette Lighter), 5V (USB)

Rated Amperage

AC: 26.6A (Total), 26.6A (TT-30R), 20A (5-20R)

DC: 10A (Total), 8A (Cigarette Lighter), 1A/2.1A (USB)

Phase Single

Frequency 60Hz

Decibel Rating 58 dBA (25% load from 22 feet away)

Product Dimensions

Length: 23.2 in. (590 mm)

Width: 18 in. (456 mm)

Height: 20.1 in. (511 mm)

Product Net Weight 100.0 lbs (45.5 kg)

GENERATOR

ENGINE

Engine Type 4-Stroke, OHV, Single Cylinder with Forced Air Cooling System

Engine Displacement 212cc

Engine Speed 3600 RPM

Fuel Tank Capacity 2.2 US Gallons (8.3 L), 87 Octane Minimum

Oil Capacity 18.6 ﬂ. oz. (0.55 L)

Half-Load Run Time 8.5 hours (gasoline); 9 hours (20 lb LPG tank)

Lubrication System Splash Lubrication

Spark Plug Type NGK BPR6ES / Torch F6RTC

Spark Plug Gap 0.7 - 0.8 mm (0.028 - 0.031 in.)

Spark Plug Torque 1/2 - 3/4 turn after gasket contacts base or 15 ft-lbs

Battery 12V, 1.6Ah, Lithium-Ion

INTRODUCTION

Thanks for purchasing the WEN 4000-Watt Dual-Fuel Inverter Generator. Refer to the illustration below for the loca-

tion of the serial number on the side of the engine. Record the generator information in the spaces provided below.

If assistance for information or service is required, please contact customer service by calling 1-800-232-1195, M-F

8-5 CST; you will be asked to provide the following generator information when calling.

Generator Model Number: DF400i

Date of Purchase: ______________________________________________

Purchased From: _______________________________________________

Serial Number: ________________________________________________

TO MAXIMIZE THE LIFESPAN OF YOUR GENERATOR: We recommend running your generator at least once a

month for 20 to 30 minutes. Start the generator according to the instructions and plug a small load in to make

sure the outlet is producing electricity.

SERVICE RECORD

Record the service dates of your generator in the chart below. Please perform maintenance checks and operations

according to the “Maintenance” section of the manual.

Service Record Date Date Date Date Date Date

Change Oil

Change Spark Plug

Clean Fuel Tank

Clean Air Cleaner

Clean Spark Arrestor

Serial NumberSerial Number

SAFETY INFORMATION

SAFETY INTRODUCTION

Safety is a combination of common sense, staying alert, and knowing how your tool works. This manual contains

important information regarding the generator’s potential safety concerns, as well as preparation, operation, and

maintenance instructions. Before operating this generator, be sure to read and observe all warnings and instructions

both on the generator labels and in this instruction manual. Failure to follow all instructions listed below may result

in personal injury.

NOTE: The following safety information is not meant to cover all possible conditions and situations that may occur.

WEN reserves the right to change this product and speciﬁcations at any time without prior notice.

At WEN, we are continuously improving our products. If you ﬁnd that your tool does not exactly match this manual,

please visit wenproducts.com for the most up-to-date manual or contact customer service at 1-800-232-1195, M-F

8-5 CST.

Keep this manual available to all users during the entire life of the tool and review it frequently to maximize

safety for both yourself and others.

SAVE THESE SAFETY INSTRUCTIONS.

SAFETY SYMBOLS

The purpose of following safety symbols is to attract your attention to possible dangers. The safety symbols, and

their explanations, deserve your careful attention and understanding. The safety warnings do not by themselves

eliminate any danger. The instructions or warnings they give are not substitutes for proper accident prevention

measures.

NOTICE REGARDING EMISSIONS

Engines that are certiﬁed to comply with U.S. EPA emission regulations for SORE (Small Off Road Equipment), are

certiﬁed to operate on regular unleaded gasoline, and may include the following emission control systems: (EM)

Engine Modiﬁcations and (TWC) Three-Way Catalyst (if so equipped).

QUESTIONS? PROBLEMS?

In order to answer questions and solve problems in the most efﬁcient and speedy manner, contact customer

service at 1-800-232-1195, M-F 8-5 CST or email [email protected].

DANGER: indicates a hazard, which, if not avoided, will result in death or serious injury.

WARNING: indicates a hazard, which, if not avoided, could result in death or serious injury.

CAUTION: indicates a hazard, which, if not avoided, might result in minor or moderate injury.

CAUTION! when used without the alert symbol, indicates a situation that could result in damage to the machine.

WARNING! Before operating the generator, make sure to read all safety warnings and all instructions. Failure

to follow the warnings and instructions may result in electric shock, ﬁre or serious injury.

GENERATOR SAFETY WARNINGS

DANGER! CARBON MONOXIDE

Using a generator indoors CAN KILL YOU IN MINUTES. Generator exhaust contains carbon monoxide (CO). This

is a poison gas you cannot see or smell. If you can smell the generator exhaust, you are breathing CO. But even

if you cannot smell the exhaust, you could be breathing CO.

NEVER use a generator inside homes, garages, crawl spaces, or other partially enclosed areas. Deadly levels

of carbon monoxide can build up in these areas. Using a fan or opening windows and doors does NOT supply

enough fresh air. ONLY use a generator outside and far away from windows, doors, and vents. These openings

can pull in generator exhaust.

Even if you use a generator correctly, CO may leak into the home. ALWAYS use a battery-powered or battery-

backup CO alarm in the home. If you start to feel sick, dizzy, or weak after the generator has been running, move

to fresh air RIGHT AWAY. See a doctor. You may have carbon monoxide poisoning.

WARNING! RISK OF EXPLOSION. HIGHLY FLAMMABLE: This generator may emit highly ﬂammable and

explosive gasoline vapors, which can cause severe burns or even death, if ignited. A nearby open ﬂame can lead

to explosion even if not directly in contact with gasoline.

• Do not operate near open ﬂame, heat, or any other ignition source. Do not smoke near the generator.

• Always operate on a ﬁrm, level surface.

• Always turn generator off before refueling. Allow generator to cool for at least 2 minutes before removing

fuel cap. Loosen cap slowly to relieve pressure in tank.

• Do not overﬁll fuel tank. Gasoline may expand during operation. Do not ﬁll to the top of the tank. Allow for

expansion. Always check for spilled fuel before operating.

• If fuel spills, move the generator at least 30 feet away from the spill and wipe clean any spilled fuel before

starting the engine.

• Empty fuel tank before storing or transporting the generator.

WARNING! If this generator is used as a supply for a building’s wiring system, the generator must be in-

stalled by a qualiﬁed electrician and connected to a transfer switch as a separately derived system in accordance

with all applicable laws and electrical codes and the National Electrical Code, NFPA 70. The generator shall be

connected to a transfer switch that switches all conductors excluding the equipment grounding conductor. The

frame of the generator shall be connected to an approved grounding electrode.

CALIFORNIA PROPOSITION 65 WARNING: This product contains chemicals and produces exhaust known

to the State of California to cause cancer, birth defects and other reproductive harm.

GENERATOR SAFETY WARNINGS

OPERATING ENVIRONMENT

1. Using a generator indoors can kill you in minutes.

Only use a generator outside and far away from win-

dows, doors and vents.

2. Do not smoke near the generator.

3. Do not operate near open ﬂame, heat, or ﬂammable

materials. This generator may emit highly ﬂammable

and explosive gasoline vapors, which can cause severe

burns or even death if ignited. A nearby open ﬂame can

lead to an explosion even if it isn’t directly in contact with

gasoline.

4. Do not expose the generator to rainy or wet con-

ditions; doing so signiﬁcantly increases the risk of

electrical shock. Never handle the generator, electronic

devices, or any cord while standing in water, while bare-

foot, or when hands or feet are wet.

5. Always operate the generator on a dry, ﬁrm, level

surface.

6. The generator should have at least 5 feet of clear-

ance from buildings or other equipment during opera-

tion.

7. Do not allow children or non-qualiﬁed persons to

operate the generator.

GENERATOR PREPARATION

1. Always ground the generator before using it to maxi-

mize safety (see “Ground the Generator” section).

2. Do not overﬁll fuel tank, as gasoline may expand

during operation. Do not ﬁll to the very top of the tank.

Leave room for gasoline expansion. Always check for

spilled fuel before operating.

3. If any part of the generator, electrical device or pow-

er cord is broken, damaged, or defective, make sure

it is repaired or replaced before operation. Service

should only be performed by a qualiﬁed technician. Do

not use receptacles or cords that show signs of damage,

such as broken or cracked insulation.

4. Use a ground fault circuit interrupter (GFCI) in highly

conductive areas such as metal decking or steel work.

Extension cords with in-line GFCIs are recommended for

these operations to maximize safety.

5. If connecting the generator to a building’s electri-

cal system for standby power, you MUST consult a

qualiﬁed electrician and install a transfer switch. Such

connections must comply with local electrical laws and

codes. Failure to comply can create a back-feed, which

may result in serious injury or death to utility workers.

6. Never modify the generator in any way. Modifying

or using the machine for any other purpose for which it

is not designed may result in serious injuries, machine

damage and voiding of the warranty.

GENERATOR OPERATION

1. Only use the generator for its intended purposes.

Modifying or using the generator for operations for

which it was not designed may cause hazards and per-

sonal injury.

2. Do not touch bare wires or receptacles (outlets).

3. Do not exceed the wattage capacity of the generator

by plugging in more electrical devices than the unit

can handle. This could damage the generator and/or

connected electrical devices. Check the operating volt-

age and frequency requirements of all electrical devices

prior to plugging them into the generator.

Generator safety warnings continue on the next page.

WARNING! Do not let comfort or familiarity with the product replace strict adherence to product safety rules.

Failure to follow the safety instructions may result in serious personal injury.

GENERATOR SAFETY WARNINGS

WARNING! Do not let comfort or familiarity with the product replace strict adherence to product safety rules.

Failure to follow the safety instructions may result in serious personal injury.

4. Allow generator to run for several minutes before

connecting electrical devices. Do not start or stop en-

gine with electrical devices plugged in to the receptacles.

Failure to do so could damage the generator and/or con-

nected electrical devices.

5. Do not turn on electrical devices until after they are

connected to the generator.

6. Generators vibrate in normal use. During and after

the use of the generator, inspect both the generator as

well as extension and power supply cords for damage

resulting from vibration.

7. Do not touch hot parts. This generator produces heat

when running. Temperatures near exhaust can exceed

150ºF (65ºC). Allow generator to cool down after use be-

fore touching engine or areas of the generator that be-

come hot during use.

8. Turn off all connected electrical devices before stop-

ping the generator.

9. Always turn generator off before refueling. Allow

generator to cool for at least 2 minutes before removing

fuel cap. Loosen cap slowly to relieve pressure in tank.

10. Turn the engine switch to “OFF” position when the

engine is not running.

11. Empty fuel tank before storing or transporting the

generator. Do not store generator or gasoline near fur-

naces, water heaters, or any other appliances that pro-

duce heat or have automatic ignitions. Store the genera-

tor and fuel away from sparks, open ﬂames, pilot lights,

heat and other sources of ignition.

12. Always wash hands after handling generator.

CAUTION: Misuse of this generator can damage it or

shorten its lifespan.

TO MAXIMIZE THE LIFESPAN OF YOUR GENERATOR: We recommend running your generator at least once a

month for 20 to 30 minutes. Start the generator according to the instructions and plug a small load in to make

sure the outlet is producing electricity. If you do not run it often, it will greatly shorten the generator’s lifespan

and void the warranty.

Assembly Tools

Spark Arrestor Tools Accessories

UNPACKING

With the help of a friend or trustworthy foe, such as one of your in-laws, carefully remove the generator from the

packaging and place it on a sturdy, ﬂat surface. Make sure to take out all contents and accessories. Do not discard

the packaging until everything is removed. Check the packing list below to make sure you have all of the parts and

accessories. If any part is missing or broken, please contact customer service at 1-800-232-1195 (M-F 8-5 CST),

or email [email protected].

PACKING LIST

UNPACKING & PACKING LIST

Components

Generator

WrenchHandle

Funnel Cup

Funnel Tube

Screwdriver

14mm / 17mm

Wrench

19mm Wrench

8mm / 10mm

Wrench

Regulator

Hose Assembly

100%

50%

100%

50%

VOLTAGE FREQUENCY TIME

FUELLOAD

KNOW YOUR INVERTER GENERATOR

TOOL PURPOSE

Inverter Generators provide you with clean and quiet power, when and where you need it most. Refer to the fol-

lowing diagrams to become familiarized with all the parts and controls of your Generator. The components will be

referred to later in the manual for assembly and operation instructions.

GENERATOR

Fuel Cap

Carrying Handle

Control Panel

Battery Access

Transport Handle

Recoil Start

Oil Access Cover

Ventilation Slots

Overload Indicator (Red)

Output Indicator

(Green) Low Oil Indicator (Yellow)

Fuel IndicatorLoad Indicator

Digital Display

(Voltage, Frequency, Run Time, Maintenance Alert at 50 hours)

KNOW YOUR INVERTER GENERATOR

CONTROL PANEL

1 4

89101213

1. Data Meter with Indicator Light

2. Eco-Mode Switch

Turn ON to increase fuel economy and runtime when the

load is below 2400W.

3. Overload Reset

If the overload light is ON, press this button to reset.

4. Parallel Connection Port

Connect two WEN inverter generators through a parallel

connection kit for a higher output.

5. DC 5V USB Outlet

6. DC 12V Cigarette-Lighter Style Receptacle

7. LPG Inlet

2 3

8. Grounding Nut

Ground generator to reduce risk of electric shock.

9. DC Circuit Breaker (10A)

10. AC 120V NEMA TT-30 Receptacle

11. AC Circuit Breaker (20A)

12. AC 120V NEMA 5-20R Receptacles

13. Engine Switch

Start and shut down the engine (see p. 21).

14. 2-in-1 Switch

Turn switch to choke, run, and automatically shut off the

generator.

GENERATOR PREPARATION

REMOVING THE MOUNTING PLATES

Your generator is shipped with four mounting plates that secure the engine to the generator housing in order to

prevent machine damage during shipping. Make sure to remove the four mounting plates before operating your

generator. Failure to do so could lead to engine damage.

To remove the mounting plates:

1. With the help of another person, place generator on an elevated platform such as table or workbench. Make sure

the generator is stable. Do not tilt the generator as there may be remaining oil inside the crankcase from testing.

2. Remove the four nuts (Fig. 1 - 3) and mounting plates (Fig. 1 - 2) from the generator's baseplate (Fig. 1 - 1).

3. Follow the instructions in the following pages to prepare your generator for starting.

Fig. 1

Synthetic 5W-30

30W

10W-30

GENERATOR PREPARATION

The following section describes the necessary steps to prepare the generator for use. If you are unsure about how

to perform any of the steps, please call (800) 232-1195 M-F 8-5 CST for customer service. Failure to perform these

steps properly can damage the generator or shorten its life.

STEP 1 - ADD / CHECK OIL

The generator is shipped without oil. User must add the proper amount of oil before operating the generator for the

ﬁrst time. The oil capacity of the engine crankcase is 18.6 ﬂ. oz. (0.55 L).

• 30W Engine Oil

Temperatures above 40°F

• 10W-30 Engine Oil

Temperatures between 0°F - 40°F

• Synthetic 5W-30 Engine Oil

All temperature ranges

ENGINE OIL RECOMMENDATIONS

Select good quality detergent oil bearing the American Petroleum Institute (API) service classiﬁcations

SJ, SL, or SM (synthetic oils may be used). Select the SAE viscosity grade of oil that matches the

expected operating temperature.

°F

°C

-20 0 20 32 40 60 80 100

40200

-20

-10

-30 30

To add oil, follow these steps:

1. Place the generator on a level surface. Make sure the en-

gine is off before adding or checking oil.

CAUTION: Keep the generator level! Tilting the generator

to assist in ﬁlling will cause oil to ﬂow into the wrong

areas of the engine and cause damage.

2. Turn the oil access cover knob to the unlocked position,

and remove the access cover from the side panel. Unscrew

the oil dipstick from the engine (Fig. 2).

3. Using an oil funnel or appropriate dispenser, slowly add

oil into the oil ﬁll, being careful not to overﬁll the unit. Fill the

crankcase to the upper ﬁll line so you can visually see the oil

coming halfway up the oil ﬁll threads (Fig. 3).

4. Reinstall the oil dipstick and ﬁrmly tighten it. Wipe clean

any spilled oil.

5. Reinstall the oil access cover. Turn the oil access cover

knob to the locked position to secure the cover in place.

Fig. 2

Upper Level

Fill Line

Lower Level

Fill Line

Lower Level

Fill Line

Fig. 3

100%

50%

100%

50%

FUELLOAD

VOLTAGE FREQUENCY TIME

GENERATOR PREPARATION

STEP 1 - ADD / CHECK OIL (CONTINUED)

For subsequent operation, the oil level should be checked before each use, or after every 8 hours of operation. The

generator is equipped with a low-oil sensor and will not start without a sufﬁcient amount of oil.

To check oil level (before every subsequent start):

1. Place the generator on a level surface. Make sure the engine is off before adding or checking oil.

2. Open the oil access cover. Remove and wipe the dipstick with a clean rag.

3. Insert the dipstick into the oil ﬁll without screwing it in. Remove the dipstick to check the oil mark (Fig. 4).

If the oil mark covers less than one half of the dipstick, slowly add oil until the oil mark reaches to the top of the

dipstick (or when you can see the oil coming halfway up the oil ﬁll threads).

4. Wipe clean any oil leaks and ﬁrmly tighten the dipstick. Reinstall the oil access cover.

OIL LEVEL SHUTDOWN

To protect the unit from damage, the generator is equipped

with a low-oil-pressure shutoff that will automatically stop

the engine when the oil level is too low. The yellow low oil

indication light (Fig. 5) will turn ON to remind you that the

engine oil level is low and need to be reﬁlled.

The oil level of the engine should be checked before each

start to ensure that the engine crankcase contains suf-

ﬁcient lubricant.

TIP: Your WEN generator is compatible with the WEN

55201 Magnetic Oil Dipstick (not included), available

for purchase at wenproducts.com. The dipstick’s in-

dustrial-strength magnetic tip will collect metal shav-

ings from your generator’s oil compartment to help

preserve the engine and extend your generator’s lifes-

pan.

Lower Limit

Upper Limit

Low Oil Indicator

Fig. 4

Fig. 5

GENERATOR PREPARATION

WARNING! RISK OF EXPLOSION. HIGHLY FLAMMABLE: This generator may emit highly ﬂammable and

explosive gasoline vapors, which can cause severe burns or even death, if ignited. A nearby open ﬂame can lead

to explosion even if not directly in contact with gasoline.

• Do not operate near open ﬂame, heat, or any other ignition source. Do not smoke near the generator.

• Always operate on a ﬁrm, level surface.

• Always turn generator off before refueling. Allow generator to cool for at least 2 minutes before removing

fuel cap. Loosen cap slowly to relieve pressure in tank.

• Do not overﬁll fuel tank. Gasoline may expand during operation. Do not ﬁll to the top of the tank. Allow for

expansion. Always check for spilled fuel before operating.

• If fuel spills, move the generator at least 30 feet away from the spill and wipe clean any spilled fuel before

starting the engine.

• Empty fuel tank before storing or transporting the generator.

STEP 2 - ADD / CHECK FUEL

Use ONLY fresh (within 30 days from purchase), lead-free gasoline with a minimum of 87 octane rating. The genera-

tor performs best with ethanol-free gasoline. DO NOT use gasoline with over 10% ethanol. The capacity of the fuel

tank is 2.2 US gallons (8.3 L). Do not mix oil with gasoline.

To add gasoline:

1. Make sure the generator is shut OFF and on a level sur-

face. Unscrew the fuel cap (Fig. 6) and set it aside. The fuel

cap may be tight and hard to unscrew.

2. Slowly add unleaded gasoline to the fuel tank. Be careful

not to overﬁll.

NOTE: Do not ﬁll the fuel tank to the very top. If you do so,

gasoline will expand and spill during use, even with the fuel

cap in place.

3. Reinstall fuel cap and wipe clean any spilled gasoline with

a dry cloth.

To check fuel level:

During operation, the fuel level will be displayed by the in-

dicator lights on the right side of the multi-meter. If the fuel

level is low, reﬁll the fuel tank before starting your generator

for the next time.

IMPORTANT:

• Avoid getting dirt or water into the fuel tank.

• Keep gasoline away from sparks, open ﬂames,

pilot lights, heat, and other sources of ignition.

• Gasoline can age in the tank and make starting

difﬁcult. Never store the generator for more

than 2 months with fuel in the tank.

• Never use an oil/gasoline mixture.

• Never use old gasoline.

Fig. 6

Fuel Cap

FUEL OPTION A: GASOLINE

GENERATOR PREPARATION

STEP 2 - ADD / CHECK FUEL (CONTINUED)

FUEL OPTION B: LIQUID PETROLEUM GAS (LPG)

To connect your generator to an LPG cylinder:

1. Take off the safety caps from the cylinder valve, generator mounted

regulator, and regulator connecting hose ends.

2. With the LPG tank valve closed, attach the LPG regulator connecting

hose to the valve. Turn the plastic coupling from the hose right (clock-

wise) to tighten hose assembly onto the LPG tank (Fig. 7).

3. Remove the protective rubber cover from the LPG inlet (Fig. 8 -

1) on the generator panel. Connect the nut on the other end of the

regulator connecting hose to the LPG inlet. Tighten the nut using the

included 19mm wrench. Turn the 2-in-1 dial switch to OFF.

4. Turn the LPG tank valve ON (Fig. 9) and check for leaks by spraying

soapy water to check connections. If bubbles appear, become larger

in size, or increase in number, a leak exists. This MUST be corrected

before using generator. Contact WEN customer service at 1-800-232-

1195, M-F 8-5 CST, or email [email protected] for as-

sistance.

NOTE: You can use Teﬂon (or other tape) to secure the connection of

the LPG hose to your generator.

NOTE: If you would like to purchase other accessories for your dual-

fuel generator, consult your local dealer of propane and propane ac-

cessories, I tell you what.

CAUTION! Always position the LPG cylinder so the connection

between the tank and LPG inlet won’t cause sharp bends or kinks

in the hose.

WARNING! Risk of burns. Contact with liquid contents of cyl-

inder will cause freeze burns to the skin. If liquid contents contacts

skin or eyes, seek immediate medical attention.

WARNING! When transporting and storing, keep cylinder secured in an upright position with cylinder valve

turned off. Keep cylinders ventilated and away from heat when in a vehicle.

Fig. 7

Fig. 8

Fig. 9

AUTO FUEL SELECTION

Your generator is equipped with Auto Fuel Selection Technology. What this means is that the generator will auto-

matically select the fuel source (LPG or gasoline) depending on availability. LPG is prioritized; this means that if a

propane tank with enough LPG is connected, the generator will automatically use LPG. If no propane tank is con-

nected, or if there is not enough LPG remaining in the tank, the generator will use gasoline (if there is gasoline in the

fuel tank). Refer to Table 1 below for information on how to set up your generator for a particular fuel.

GENERATOR PREPARATION

Propane tank valve 2-in-1 dial on generator

I want to use gasoline. Closed Run

I want to use LPG. Open Run* or Off

Table 1 – Auto Fuel Selection® chart.*It is ideal to run the generator on LPG with the fuel valve closed (OFF), but if

it stays open (RUN), the generator will still run properly.

NOTE: Make sure the generator can handle the load(s) you plan to connect. The generator can provide more power

when running on gasoline than on LPG. Consult the speciﬁcations table on p. 3, as well as page 23 (“Calculating the

Wattage of Your Device(s)”) to ensure that your load(s) will not exceed the rated wattage for a particular fuel. See

also "Switching Fuels" (p. 25) for more information.

ABOUT THE BATTERY

1. The lithium-ion battery supplied with your generator is only partially charged, in order to maximize its service

life. The battery may not have enough charge to start the engine during its ﬁrst use. If this is the case, connect the

battery according to the instructions below, and start the generator using the recoil starter, according to the instruc-

tions below. The battery will receive charge when the generator is running.

2. Lithium-ion batteries are subject to a natural aging process. The battery must be replaced at the latest when its

capacity falls to just 80% of its capacity when new. Weakened cells in an aged battery are no longer capable of meet-

ing the high power requirements needed for the proper operation of your generator, and therefore pose a safety risk.

3. DO NOT INCINERATE BATTERY. Do not throw the battery into an open ﬁre as this poses a risk of explosion. Do

not ignite the battery or expose it to ﬁre.

4. AVOID DAMAGE AND SHOCKS. Immediately replace batteries that have been dropped from a height of more than

one meter (3 feet) or those that have been exposed to violent shocks, even if the housing of the battery appears to

be undamaged. The battery cells inside the battery may have suffered serious damage. In such instances, please

read the waste disposal information on p. 38 for proper battery disposal.

5. DO NOT CRUSH, DROP OR DAMAGE BATTERY. Do not use the battery if it has sustained a sharp blow, been

dropped, run over or has been damaged in any way (e.g. pierced with a nail, hit with a hammer, stepped on, etc.).

6. DO NOT DISASSEMBLE. Incorrect reassembly may pose a serious risk of electric shock, ﬁre or exposure to toxic

battery chemicals. If battery or charger are damaged, call WEN customer service at 1-800-232-1195 for assistance.

7. DO NOT SHORT CIRCUIT. Batteries will short circuit if a metal object makes a connection between the positive

and negative contacts on the battery. Do not place the battery near anything that may cause a short circuit, such as

paper clips, coins, keys, screws, nails and other metallic objects. A short-circuited battery poses a risk of ﬁre and

severe personal injury. NOTE: The safe temperature range for charging the battery is 25°F – 104°F.

The generator is shipped with the lithium-ion battery’s negative (-) terminal disconnected to maximize safety. To

start the generator using electric start, the battery must be connected.

STEP 3 - CONNECT THE BATTERY

WARNING! Use only genuine WEN batteries with your generator (part no. 56380i-1304). Use of other bat-

teries may induce premature product failure and could pose a safety risk.

GENERATOR PREPARATION

STEP 3 - CONNECT THE BATTERY (CONTINUED)

WARNING! Use only genuine WEN batteries with your generator (part no. 56380i-1304). Use of other bat-

teries may induce premature product failure and could pose a safety risk.

Fig. 10

To connect the battery:

1. Using a coin or ﬂat-head screwdriver (not included), turn the screw

(Fig. 10 - 1) on the battery access cover (Fig. 10 -2) and remove the

cover.

2. Pull downwards on the rubber belt (Fig. 11 - 1). With your other hand,

free the metal buckle from the hook beneath the battery.

3. Pull the battery outwards until the negative terminal (Fig. 12 - 1) is

accessible. Pull back the cover (Fig. 12 - 2) from the black cable (Fig.

12 - 3). Connect the black cable onto the battery’s negative terminal and

replace the cover.

NOTE: The generator’s positive terminal has already been connected.

Double check that the positive terminal’s connection is secure.

4. Slide the battery back into the generator. Pull downwards on the rub-

ber belt (Fig. 13 - 1). With your other hand, latch the metal buckle onto

the hook beneath the battery.

5. Reinstall the battery access cover (Fig. 14 - 1) using a coin or ﬂat-

head screwdriver (not included) to turn the screw (Fig. 14 - 2).

IMPORTANT: If you do not plan to use the generator for an extended pe-

riod of time, we recommend DISCONNECTING the negative battery cable

from the battery. This will protect the battery from losing its charge. Af-

ter disconnecting the negative cable, cover the free end of the cable with

an insulator such as electrical tape. Alternatively, you can use a trickle

charger (not included) to maintain battery charge. If you choose to do

so, make sure the trickle charger is suitable for lithium-ion batteries.

Fig. 11

Fig. 12

Fig. 13

Fig. 14

GENERATOR PREPARATION

STEP 4 - GROUND THE GENERATOR

To reduce the risk of electric shock and to maximize safety, the genera-

tor should be properly grounded.

Ground the generator by tightening the grounding nut (Fig. 15 - 1) on

the front control panel against a grounding wire. A generally acceptable

grounding wire is a No. 12 AWG (American Wire Gauge) stranded cop-

per wire.

This grounding wire should be connected at the other end to a copper,

brass, or steel grounding rod that is driven into the earth. Wire and

grounding rods are not included with the generator.

NOTE: Grounding codes can vary by location. Contact a local electri-

cian to check the area codes.

WARNING! Failure to properly ground the generator increases your risk of electric shock.

HIGH ALTITUDE OPERATION ABOVE 3000 FEET

The fuel system on this generator may be affected by operation at high altitudes. Proper operation can be ensured by

installing an altitude kit at altitudes higher than 2000 feet above sea level. At elevations above 7000 feet, the engine

may experience a decrease in performance, even with the proper altitude kit. Operating this generator without said

kit may increase the engine’s emissions and decrease both fuel economy and performance.

You can order the kit at wenproducts.com by searching part DF400i-HA. There are two kits - one for altitudes be-

tween 3000 and 6000 feet (part no. DF400i-HA36), and the other for altitudes from 6000 to 8000 feet (part no.

DF400i-HA68). This kit should be installed by a qualiﬁed mechanic. Refer to the instructions included with your

altitude kit for more information about installation.

NOTE: The high altitude kit must be installed for operation above 2000 feet, regardless of the fuel source (LPG or

gasoline) used.

WARNING! To prevent serious injury from ﬁre, follow the kit installation procedures in a well-ventilated

area away from ignition sources. If the engine is hot from use, shut the engine off and wait for it to cool before

proceeding. Do not smoke near the generator. Warranty will be void if adjustments are not made for high altitude

use.

CAUTION: Engines with the high-altitude kit installed operated at lower altitudes could cause severe engine dam-

age and affect emissions compliance. Be sure to uninstall the high altitude kit when operating at altitudes below

2000 feet.

After completing the above preparation, the generator is ready to be started.

Fig. 15

CAUTION!

Disconnect all electrical loads from the generator before attempting to start.

Before starting the generator, make sure you have read and performed the steps in the “Generator Preparation”

section of this manual. If you are unsure about how to perform any of the steps in this manual please call 1-(800)

232-1195 M-F 8-5 CST for customer service.

To maximize safety, ALWAYS ground the generator before using it. See section “Ground the Generator”.

Use a ground fault circuit interrupter (GFCI) in highly conductive areas such as metal decking or steel work. GFCIs

are available in-line with some extension cords.

STARTING YOUR GENERATOR

DANGER! CARBON MONOXIDE

Using a generator indoors CAN KILL YOU IN MINUTES. Generator exhaust contains carbon monoxide (CO). This

is a poison gas you cannot see or smell. If you can smell the generator exhaust, you are breathing CO. But even

if you cannot smell the exhaust, you could be breathing CO.

NEVER use a generator inside homes, garages, crawl spaces, or other partially enclosed areas. Deadly levels

of carbon monoxide can build up in these areas. Using a fan or opening windows and doors does NOT supply

enough fresh air. ONLY use a generator outside and far away from windows, doors, and vents. These openings

can pull in generator exhaust.

Even if you use a generator correctly, CO may leak into the home. ALWAYS use a battery-powered or battery-

backup CO alarm in the home. If you start to feel sick, dizzy, or weak after the generator has been running, move

to fresh air RIGHT AWAY. See a doctor. You may have carbon monoxide poisoning.

WARNING! The exhaust from this product contains chemicals known to the State of California to cause

cancer, birth defects, or other reproductive harm.

WARNING! Do not operate generator near open ﬂame or ﬂammable materials This generator may emit

highly ﬂammable and explosive gasoline vapors, which can cause severe burns or even death if ignited. A

nearby open ﬂame can lead to explosion even if it isn’t directly in contact with gasoline. Do not smoke near the

generator.

WARNING! This generator produces powerful voltage, which can result in electrocution.

WARNING! Do not use in rainy or wet conditions. Do not touch bare wires or receptacles (outlets). Do not

allow children or non-qualiﬁed persons to operate.

WARNING! Generator should only be connected to electrical devices, either directly or with an extension

cord. NEVER connect to a building electrical system without a qualiﬁed electrician and connected to a transfer

switch as a separately derived system. Such connections must comply with local electrical laws and codes.

Failure to comply can create a back-feed, which may result in serious injury or death to utility workers.

Follow the instructions on the next page to start your generator.

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Wen DF400i User manual

Brand: Wen

Model: DF400i

Category: Power generators

Type: User manual

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Wen DF400i User manual

Wen DF400i User manual

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