Briggs & Stratton PORTAbLE GENERATOR Owner's manual

Brand: Briggs & Stratton

Model: PORTAbLE GENERATOR

Category: Power generators

Type: Owner's manual

IGGS &STRA_O

I G

rator's I

This generator is rated in accordance with CSA(Canadian Standards

Association) standard C22.2 No. 100-04 (motors and generators).

BRIGGS & STRATTONPOWER PRODUCTSGROUP, LLC

JEFFERSON,WISCONSIN,U.S.A.

Manual No. 206883GS Revision A (09/03/2008)

Thankyoufor purchasing this quality-built Briggs & Stratton generator.We are pleasedthat you've placedyour confidence in

the Bfiggs & Stratton brand. When operatedand maintained according to the instructions in this manual,your Bfiggs &

Stratton generator will provide many years of dependableservice.

Thismanualcontainssafety information to makeyou awareof the hazardsand risks associatedwith generatorsandhow to

avoid them. This generator is designed andintendedonly for supplying electrical powerfor operatingcompatible electrical

lighting, appliances,tools andmotor loads, and is not intendedfor any other purpose. It is important that you readand

understand these instructions thoroughly before attemptingto start or operatethis equipment. Save theseinstructionsfor

future reference.

Thisgenerator requires final assembly beforeuse. Referto the Assembly section of this manualfor instructions on final

assembly procedures. Follow the instructions completely.

Where to FindUs

You never haveto lookfar to find Briggs & Stratton support andservicefor your generator. Consultyour Yellow Pages.There

are over 30,000 Briggs & Stratton authorized service dealersworldwide who provide quality service. You canalso contact

Briggs & Stratton Customer Service by phone at (800) 743-4115, or on the Internet at BRIGGSandSTRATTON.COM.

Generator

Model Number

Revision

Serial Number

Engine

Model Number

TypeNumber

CodeNumber

DatePurchased

Briggs & Stratton PowerProducts Group, LLC

900 North Parkway

Jefferson, WI 53549

reproduced or transmitted in any form by any meanswithout

the expresswritten permission of Briggs & Stratton Power

Products Group,LLC.

2 BRIGGSandSTRATTON.COIVl

Table of Contents

OperatorSafety ................................. 4

Equipment Description......................................... 4

important Safetyinformation.................................... 4

Assembly ..................................... 7

UnpackGenerator ............................................ 7

Install Wheel Kit.............................................. 7

Verify EngineOil Level......................................... 8

Add Fuel.................................................... 8

System Ground .............................................. 9

Connectingto a Building's ElectricalSystem........................ 9

GeneratorLocation ........................................... 9

Features and Controls ............................ 10

Cord Sets and Receptacles.................................... 11

GeneratorAdapter CordSet.................................... 11

Operation .................................... 12

Starting the Engine .......................................... 12

ConnectingElectrical Loads.................................... 13

Stopping the Engine.......................................... 13

Warm Weather Operation ..................................... 13

Don't OverloadGenerator ..................................... 14

Maintenance .................................. 15

MaintenanceSchedule........................................ 15

GeneratorMaintenance....................................... 15

Engine Maintenance.......................................... 16

Storage ................................................... 19

Troubleshooting................................ 20

Warranties.................................... 21

Emissions Control System Warranty............................. 21

GeneratorOwnerWarranty .................................... 23

Specifications ................................. 24

Product Specifications........................................ 24

Common Service Parts ....................................... 24

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OperatorSafety

EquipmentDescription

Readthis manual carefully and becomefamiliar

with yourgenerator. Knowitsapplications, its

limitationsand anyhazardsinvolved.

Thegeneratoris anengine-driven, revolvingfield, alternating

current (AC)generator, it was designedto supply electrical

power for operatingcompatible electricallighting, appliances,

tools and motor loads.Thegenerator's revolvingfield is

driven at about3,600 rpm by a single-cylinderengine.

NOTICE:Exceedinggenerators wattage/amperagecapacity

candamagegeneratorand/or electricaldevicesconnectedto

it.

• DONOTexceedthegenerator'swattage/amperagecapacity.See

Don'tOverloadGeneratorintheOperationsection.

Everyeffort hasbeen madeto ensurethat the information in

this manualis both accurateand current. However,the

manufacturer reservesthe right to change,alter or otherwise

improve the generatorandthis documentation at anytime

without prior notice.

The EmissionControl System for this generator is warranted

for standardsset by the Environmental ProtectionAgency

and the California Air Resources Board.

important Safety information

Themanufacturer cannot possibly anticipateevery possible

circumstance that might involve a hazard.Thewarnings in

this manual, and the tags and decals affixedto the unit are,

therefore, not all-inclusive. If you usea procedure,work

method or operating technique thatthe manufacturer does

not specifically recommend, you must satisfy yourself that it

is safe for you and others. You must also makesure that the

procedure, work method or operating technique thatyou

choose does not renderthe generator unsafe.

Safety Symbols and Meanings

ToxicFumes Kickback

ElectricalShock

Fire

Explosion Operator'sManual

MovingParts FlyingObjects HotSurface

_k Thesafety alertsymbol indicatesa potentialpersonal

injury hazard.A signalword (DANGER,WARNING,or

CAUTION)is usedwith the alert symbol to designatea

degreeor levelof hazardseriousness.A safety symbol may

be usedto representthe type of hazard.Thesignal word

NOTICEis usedto address practicesnot relatedto personal

injury.

_i, DANGERindicatesa hazardwhich, if not avoided, will

result in deathor serious injury.

_i, WARNINGindicatesa hazardwhich, if not avoided,

could result in death or serious injury.

_i, CAUTIONindicates a hazardwhich, if not avoided, could

result in minor or moderate injury.

NOTICEaddress pratices not relatedto personalinjury.

4 BRIGGSandSTRATTON.COM

Using a generator indoors CAN KiLL YOU iN MINUTES,

Generator exhaust contains carbon monoxide, This is

a poison you cannot see or smell,

V V

NEVER use inside a home

or garage, EVEN iF doors

and windows are open,

Only use OUTSIDE and

far away from windows,

doors, and vents,

A, WARNING: Running enginegives off carbon

monoxide, an odorless, colorless, poison gas.

_ Breathing cancause headache,

carbon monoxide

fatigue, dizziness,vomiting, confusion, seizures,

nausea,fainting or death.

• OperategeneratorONLYoutdoors.

• Installa batteryoperatedcarbonmonoxidealarmnearthe

bedrooms.

Keepexhaustgas from entering a confined areathrough

windows, doors, ventilation intakes,or other openings.

DO NOTstart or run engine indoors or in an enclosedarea,

(even if windows and doors areopen), including the generator

compartment of arecreationalvehicle (RV).

A, WARNING:The engine exhaustfrom this product

contains chemicals known to the Stateof Californiato

causecancer, birth defects,or other reproductive harm.

A, WARNING: Certaincomponents in this product and

relatedaccessoriescontain chemicals known to the State

of Californiato causecancer, birth defects or other

reproductive harm. Wash hands after handling.

A, WARNING: Starter cord kickback (rapid retraction) can

result in bodily injury. Kickback wiii pull hand

_,_,_< and arm toward engine faster than you can let

T--

gO.

Broken bones, fractures, bruises, or sprains could result.

• When starting engine, pull cord slowly until resistance isfelt

andthen pull rapidly to avoid kickback.

• NEVERstart or stop enginewith electricaldevices plugged in

andturned on.

A, WARNING: Generator produces hazardous voltage.

bJl|m Failure to isolate generator from power utility

can result in death or injury to electric utility

workers due to backfeed of electrical energy.

• When using generatorfor backup power, notify utility company.

Useapproved transfer equipmentto isolate generatorfrom

electric utility.

• Usea ground fault circuit interrupter (GFCI)in any damp or

highly conductive area,such asmetal deckingor steel work.

• DO NOTtouch barewires or receptacles.

• DO NOTuse generator with electrical cords which areworn,

frayed,bare or otherwise damaged.

• DO NOToperate generatorin the rain or wet weather.

• DO NOThandle generatoror electricalcords while standing in

water, while barefoot,or while hands or feet arewet.

• DO NOTallow unqualified persons or children to operate or

servicegenerator.

_, WARNING: Fuel and its vapors are extremely

flammable and explosive.

Fire or explosion can cause severe

burns or death.

WHENADDINGOR DRAININGFUEL

• Turn generator OFFand let it coolat least2 minutes before

removing fuel cap. Loosencap slowly to relievepressure in

tank.

• Fill or drain fuel tank outdoors.

• DONOToverfill tank. Allow spacefor fuel expansion.

= Iffuel spills, wait until it evaporatesbefore starting engine.

= Keepfuel awayfrom sparks, open flames, pilot lights, heat,and

other ignition sources.

= DONOTlight a cigaretteor smoke.

WHENSTARTINGEQUIPMENT

• Ensurespark plug, muffler,fuel cap,and air cleanerarein place.

• DO NOTcrank enginewith spark plug removed.

WHENOPERATINGEQUIPMENT

• DONOTtip engine or equipment at anglewhich causesfuel to

spill.

• This generatoris not for use inmobile equipment or marine

applications.

WHENTRANSPORTINGOR REPAiRiNGEQUIPMENT

• Transport/repair with fuel tank EMPTYor with fuel shutoff valve

OFF.

• Disconnectspark plug wire.

WHENSTORINGFUELOR EQUIPMENTWiTH FUELiN TANK

• Store awayfrom furnaces, stoves,water heaters,clothes

dryers, or other appliancesthat havepilot light or other ignition

source becausethey can ignitefuel vapors.

_i_WARNING:

This generatordoes not meet U. S. CoastGuard Regulation

33CFR-183and should not beused on marineapplications.

Failureto usethe appropriate U. S. CoastGuard approved

generator could result in death or serious injury and/or

property damage.

€ID

A, WARNING: Contact with muffler area can result in

serious burns.

_ _ Exhaust heat/gases can ignite

combustibles, structures or damage

fuel tank causing a fire.

• DO NOTtouch hot parts and AVOID hot exhaust gases.

• Allow equipment to cool beforetouching.

• Keepat least5 feet (152 cm) of clearanceon all sidesof

generator including overhead.

• It is aviolation of California Public Resource Code,Section

4442, to use or operate the engineon anyforest-covered,

brush-covered, or grass-covered land unlessthe exhaust

system is equipped with aspark arrester, as defined in Section

4442, maintained in effective working order. Other statesor

federal jurisdictions may havesimilar laws.

Contactthe original equipment manufacturer, retailer, or dealer

to obtain a sparkarrester designedfor the exhaust system

installed on this engine.

• Replacement parts must bethe sameand installed in the same

position asthe original parts.

_, WARNING: Unintentional sparking can result in fire or

_¢ electric shock.

WHENADJUSTINGOR MAKINGREPAIRSTO YOURGENERATOR

• Disconnectthe spark plug wire from the spark plug and place

the wire where it cannot contact spark plug.

WHENTESTINGFORENGINESPARK

• Use approvedspark plug tester.

• DO NOTcheckfor spark with spark plug removed.

_, WARNING: Starter and other rotating parts can

entangle hands, hair, clothing, or accessories.

• NEVERoperate generatorwithout protective housing or covers.

• DO NOTwear looseclothing, jewelry or anything that may be

caught in the starter or other rotating parts.

• Tie up longhair and removejewelry.

A, CAUTION: Excessively high operating speeds increase

risk of injury and damage to generator.

Excessively low speeds impose a heavy load.

• DO NOTtamper with governed speed. Generatorsupplies

correct rated frequencyand voltage when running at governed

speed.

• DO NOTmodify generator inany way.

NOTICE: Exceeding generators wattage/amperage capacity

can damagegeneratorand/or electrical devices connected to

it.

• DO NOTexceedthe generator's wattage/amperage capacity. See

Don't OverloadGeneratorin the Operationsection.

• Start generator and let engine stabilize beforeconnecting

electrical loads.

• Connectelectrical loads in OFFposition, thenturn ONfor

operation.

• Turn electricalloads OFFanddisconnectfrom generator before

stopping generator.

NOTICE: improper treatment of generator can damage it

and shorten its life.

• Use generatoronly for intendeduses.

• If you havequestions about intended use,ask dealeror contact

local service center.

• Operategenerator only on levelsurfaces.

o DO NOTexposegenerator to excessivemoisture, dust, dirt, or

corrosive vapors.

• DO NOTinsert any objects through cooling slots.

• If connected devicesoverheat, turn them off and disconnectthem

from generator.

• Shut off generator if:

-electrical output is lost;

-equipment sparks, smokes, or emits flames;

-unit vibrates excessively.

6 BRIGGSandSTRATTON.COIVl

Assembly

F_[-_-_IBead entire operator's manual beforeyou attempt

toassemble or operate yournewgenerator.

Your generator requiressome assembly and is readyfor use

after it hasbeen properly servicedwith the recommended

fuel and oil levelis verified.

If you haveany problemswith the assemblyof your generator,

pleasecallthe generatorhelplineat (800) 743-4115. if calling

for assistance,pleasehavethe model, revision,and serial

numberfrom the identificationlabel available.Seegenerator

Featuresand Controlsfor identification labellocation.

Install the wheel kit as follows:

1. Tip generatorso that engine end is up.

2. Slide axle (A) through both mounting brackets.

3. Slide a wheel (B) over axle.

NOTE:Besure to install wheelwith raised hub inboard.

4. Placea washer (C) on axleandthen placean e-ring (D)

in axlegroove.

A. CAUTION:E-rings cancause eyeinjury.

E-rings can spring back and become airborne

when installing or removing.

= Alwaysweareyeprotectionwheninstalling/removinge-rings.

UnpackGenerator

1. Setthe carton on a rigid, fiat surface.

2. Removeeverything from carton exceptgenerator.

3. Opencarton completely by cutting eachcorner from

top to bottom.

4. Leavegeneratoron cartonto install wheel kit.

The generator is suppliedwith:

* Operator's manual

* Adaptercord set

* Threepackets of fuel stabilizer

* Wheels (2)

* Axle

* Support leg

* Wheelkit hardware

Install Wheel Kit

NOTE:Wheelkit is not intendedfor over-the-road use.

You will needthe following tools to install thesecomponents:

* 13 mm wrench

* Socketwrench with a 13 mm socket

* Pliers

* Safetyglasses

5. install e-ring with pliers, squeezingfrom top of e-ring

to bottom of axle.

6. Repeatsteps 3 through 5 to secure secondwheel.

7. Return generatorto normal operating position (resting

on wheels).

8. Removehandle (H) from generatorframe by pushing in

pins (J) and pulling up on handle.

9. Turn handle around as shown below andattach it to

generatorframe by pushing in pins on generatorframe.

Slide handle down until pins lock into holeson handle.

10. Tip generatorso that engine side is down.

11. Line up holes in support leg (E) with holes in generator

frame.

12. Attach support leg using 2 capscrews(IV18x 20 mm)

(F) and 2 hexnuts (G). Tighten with a 13 mm socket

wrench and 13 mm wrench.

13. Return generator to normal operating position (resting

on wheels and support leg).

NOTE:Turn the handle around on the generatorframe for

storage purposes ONLY.

€ID

VerifyEngineOil Level

Thegeneratorengineis shippedfrom thefactory filled with

oil (API SJor higher 10W-30). This allows for generator

operation in the widest rangeof temperatureand climate

conditions. Beforestarting the engine,check oil leveland

ensurethat engineis serviced asdescribed in Maintenance.

NOTICE:Any attempt to crank or start the engine before it

has been properly filled with the recommendedoil will

result in equipment failure.

• Referto Maintenancefor oilfill information.

• Damageto equipment resulting from failure to follow this

instruction will void warranty.

NOTE:SeeOil in the Maintenancesection to review oil

recomendations.Verify provided oil in engineis thecorrect

viscosity for current ambient temperature.

AddFuel

Fuel must meet these requirements:

• Clean,fresh, unleadedgasoline.

• A minimum of 87 octane/87AKI (91 RON).High

altitude use, seeHigh Altitude.

• Gasolinewith up to 10% ethanol (gasohol) or up to

15% MTBE(methyl tertiary butyl ether) is acceptable.

NOTICE:Avoid generatordamage.

Failureto follow Operator's Manualfor fuel

recommendations voids warranty.

• DONOTuseunapprovedgasolinesuchasE85.

• DONOTmixoil in gasoline.

• DONOTmodifyengineto runonalternatefuels.

A. WARNING:Fueland its vapors are extremely

flammable and explosive.

Fireor explosion can causesevere

burns or death.

WHENADDINGFUEL

• TurngeneratorOFFand let it coolat least2 minutes before

removing fuel cap. Loosencap slowly to relievepressure in

tank.

Fill fuel tank outdoors.

DONOToverfill tank. Allow spacefor fuel expansion.

Iffuel spills, wait until it evaporatesbefore starting engine.

Keepfuel awayfrom sparks, open flames, pilot lights, heat,and

other ignition sources.

DONOTlight a cigaretteor smoke.

To protectthe fuelsystemfrom gum formation, mix in a fuel

stabilizerwhenaddingfuel. SeeStorage.All fuel is not the

same.If you experiencestartingor performanceproblems after

usingfuel, switchto a differentfuel provideror changebrands.

This engineiscertifiedto operateon gasoline.Theemission

control systemfor this engineis EM(EngineModifications).

1. Cleanarea around fuel fill cap, remove cap.

2. Slowly add unleadedgasoline (A) to fuel tank (B). Be

careful not to overfill. Allow about 1.5" (4 cm) of tank

space (C)for fuel expansion.

3. Install fuel capand let anyspilled fuel evaporatebefore

starting engine.

HighAltitude

At altitudes over 5,000 feet (1524 meters), a minimum

85 octane/ 85 AKI (89 RON)gasoline is acceptable.To

remainemissions compliant, high altitude adjustment is

required.Operationwithout this adjustment will cause

decreasedperformance, increasedfuel consumption, and

increasedemissions. Seean authorized dealerfor high

altitude adjustment information. Operationof the engine at

altitudes below 2,500 feet (762 meters) with the high altitude

kit is not recommended.

8 BRIGGSandSTRATTON.C01Vl

System Ground

Thegenerator hasa system ground that connects the

generatorframe componentsto the ground terminals on the

ACoutput receptacles.Thesystem ground is connected to

the ACneutral wire (the neutral is bonded to the generator

frame).

Special Requirements

Theremay be Federalor State OccupationalSafety and

Health Administration (OSHA)regulations, local codes, or

ordinances that applyto the intended useof the generator.

Pleaseconsult a qualified electrician, electrical inspector, or

the local agency havingjurisdiction:

• in some areas,generators are requiredto be registered

with local utility companies.

• If the generator is usedat a construction site, there

may be additional regulations which must be observed.

Connecting to a Buiiding'sElectricalSystem

Connectionsfor standby powerto a buiiding's electrical

system must be made by a qualified electrician. The

connection must isolate the generator powerfrom utility

power and must comply with all applicablelaws and

electrical codes.

_, WARNING: Generatorproduces hazardousvoltage.

"_,|i|_ Failureto isolate generatorfrom power utility

can result in deathor injury to electric utility

workers due to backfeedof electrical energy.

• Whenusinggeneratorfor backuppower,notifyutilitycompany.

Useapprovedtransferequipmentto isolategeneratorfrom

electricutility.

• Useagroundfaultcircuitinterrupter(GFCI)in anydampor

highlyconductivearea,suchasmetaldeckingor steelwork.

• DONOTtouchbarewiresor receptacles.

• DONOTusegeneratorwithelectricalcordswhichareworn,

frayed,bareor otherwisedamaged.

• DONOToperategeneratorintherainorwetweather.

• DONOThandlegeneratoror electricalcordswhilestandingin

water,whilebarefoot,or whilehandsorfeetarewet.

• DONOTallowunqualifiedpersonsor childrento operateor

servicegenerator.

GeneratorLocation

Clearances and Air Movement

A, WARNING:Exhaustheat/gases can ignite

combustibles, structures or damagefuel tank

causing a fire.

• Keepat least5 ft. (152 cm) clearanceon all sidesof generator

including overhead.

Placegeneratoroutdoors in an areathat will not accumulate

deadlyexhaust gas.DONOTplacegeneratorwhere exhaust

gas (A) could accumulate and enter inside or be drawn into

a potentially occupied building. Ensureexhaustgas is kept

awayfrom any windows, doors, ventilation intakes, or other

openings that canallow exhaustgasto collect in a confined

area.Prevailingwinds and air currents should betaken into

consideration when positioning generator.

Using a generator indoors CAN KiLL YOU iN MINUTES.

Generator exhaust contains carbon monoxide. This is

a poison you cannot see or smell.

V V

NEVER use insidea home

or garage, EVENiF doors

and windowsareopen,

Only use OUTSIDE and

far away from windows,

doors, and vents.

€ID

FeaturesandControls

Readthis Operator's Manual and safetyrules before operating yourgenerator.

Comparethe illustrations with your generator, to familiarize yourself with the locations of various controls and

adjustments. Savethis manual for future reference.

A - FuelTank -- Capacityof seven (7) U.S.gallons.

B - Fuel Valve-- Usedto turn fuel supply on and off to

engine.

C- ChokeLever -- Usedwhen starting a cold engine.

D - Air Cleaner -- Protectsengineby filtering dust and

debris out of intakeair.

E - Recoil Starter -- Usedto start the engine.

F =EngineRocker Switch -- Setthis switch to "On"before

using recoil starter. Set switch to "Off"to switch off

engine.

G- 0il Fill Cap-- Checkand add engineoil here.

H - 0il DrainPlug-- Drainengineoil here.

J - GroundingFastener-- Consult your local agencyhaving

jurisdiction for grounding requirementsin your area.

K- Identification Label-- Providesmodel, revision and

serial numberof generator. Pleasehavethese readily

availablewhen calling for assistance.

L =Rocker SwitchCircuit Breaker-- The receptaclesare

provided with a rocker switch circuit breakerto protect

the generatoragainstelectrical overload.

M - 120/240 Volt AC, 30 Amp LockingReceptacle -- May

be usedto supply electrical powerfor the operation of

120 and/or 240 Volt AC, 30 Amp, single phase,60 Hz

electrical, lighting, appliance, tool and motor loads.

N - Spark ArrestorMuffler -- Exhaustmuffler lowers engine

noise and is equipped with a spark arrester screen.

P - 120 Volt AC, 20 Amp, Duplex Receptacles -- May be

usedto supply electrical power for the operation of

120 Volt AC, 20Amp, single phase, 60 Hzelectrical,

lighting, appliance,tool and motor loads.

10 BRIGGSandSTRATTON.COM

CordSets andReceptacles

Use only high quality, well-insulated, grounded extension

cords with the generator's 120Volt duplex receptacle.

Inspect extensioncords before eachuse.

Checkthe ratings of all extensioncords beforeyou use

them. Extensioncord sets usedshould be ratedfor 125 Volt

ACloads at 20 Amps or greaterfor most electrical devices.

Somedevices, however, maynot require this type of

extension cord. Checkthe operator's manuals of those

devicesfor the manufacturer's recommendations.

Keepextension cords asshort aspossible to minimize

voltage drop.

_i, WARNING: Overloadedelectricalcords can overheat,

arc, and burn resulting in death, bodily injury,

and/or property damage.

• ONLYusecordsratedfor yourloads.

• Followallsafetiesonelectricalcords.

120/240 Volt AC, 30 Amp, LockingReceptacle

Use a NEMA L14-30 plug with this receptacle.Connecta

4-wire cord set ratedfor 250 Volt AC loadsat 30 Amps (or

greater). You can usethe same4-wire cord if you plan to

run a 120 Volt load.

4-Wire Cord Set

(Neutral)

Y(Hot) | X(Hot)

NF_MAL14-30 _ Ground (Green)

This receptaclepowers 120/240 Volt AC, 60 Hz,single phase

loads requiring up to 5,500 watts of power (5.5 kW) at

22.9 Amps for 240 Volts or two independent 120 Volt loads

at 22.9 Amps each. Theoutlet is protected by a two pole

rocker switch circuit breaker.

120 Volt AC, 20 Amp, DuplexReceptacles

Theduplex receptaclesare protected against overload by a

two pole rockerswitch circuit breaker.

Useeachreceptacleto operate120 Volt AC, single-phase,

60 Hz electricalloads requiring up to 2,400 watts (2.4 kW) at

20 Amps of current. Usecord setsthat are ratedfor 125 Volt

ACloads at 20 Amps (or greater). Inspect cord sets before

eachuse.

GeneratorAdapter CordSet

Thegenerator comeswith a 25' generator adaptercord set

designedto provide two sets of 120 Volt, 20 Amp outlets

from one 120 Volt, 20 Amp duplex receptacle.

Themaximum load on eachoutlet is 20Amps. The

maximum total load on both black wire outlets or white

stripe wire outlets is 20 Amps.

NOTE:Follow all safety precautionswhen connecting any

extensioncord or deviceto the generator.

NOT/CE: Receptacles may be marked with rating value

greater than generator output capacity.

• NEVERattempt to power a device requiring more amperagethan

generator or receptaclecan supply.

• DONOToverloadthe generator.SeeDon'tOverloadGenerator.

Operation

Starting the Engine

Disconnect all electrical loads from the generator. Usethe

following start instructions (seeFeaturesand Controlsfor

location of controls described below):

1. Make sure unit is on a levelsurface.

IMPORTANT:Failureto start and operatethe unit on a level

surfacewill causethe unit not to start or shut down during

operation.

2. Turn the fuel valve to the "On" position. Thefuel valve

handle should be vertical (pointing toward the ground)

for fuel to flow.

3. Push choke leverto "Choke" position (N).

4. Pushengine rocker switch to "On".

5. Grasp recoil handleand pull slowly until slight

resistance is felt. Then pull rapidly one time only to

start engine.

A. WARNING:Starter cord kickback(rapid retraction) can

result in bodily injury. Kickbackwiii pull hand

I_',l_< and arm toward enginefasterthan you can let

go.

Brokenbones,fractures, bruises, or sprains could result.

• Whenstartingengine,pullcordslowlyuntilresistanceisfelt

andthenpull rapidlytoavoidkickback.

• NEVERstartor stopenginewith electricaldevicespluggedin

andturnedon.

• If engine starts, proceedto step 7.

• If engine fails to start, proceedto step 6.

Move choke leverto "Half" choke position, and pull

recoil handletwice.

* If engine fails to start, repeatsteps 5 thru 7.

7. Slowly move choke leverto "Run" position (l_'l). If

engine falters, move chokeleverto "Half" choke

position until engine runs smoothly, andthen to "Run"

position (1÷1).

IMPORTANT:if engine floods, placechoke lever in "Run"

position (ltl) andcrank until engine starts.

NOTE:If engine starts after 3 pulls but fails to run, or if unit

shuts down during operation, makesure unit is on a level

surface and checkfor proper oil level in crankcase.This unit

may be equippedwith a low oil protection device,if so, oil

must be at proper levelfor engine to start.

_. WARNING: Contact with muffler area can result in

serious burns.

_ Exhaust heat/gases can ignite

combustibles, structures or damage

fuel tank causing a fire.

• DO NOTtouch hot parts andAVOIDhot exhaust gases.

• Allow equipment to cool beforetouching.

= Keepat least5 feet (152 cm) of clearanceon all sides of

generator including overhead.

= It is a violation of California Public Resource Code,Section

4442, to use or operate the engine on any forest-covered,

brush-covered, or grass-covered land unless the exhaust

system is equipped with aspark arrester, as defined in Section

4442, maintained in effective working order. Other statesor

federaljurisdictions may havesimilar laws.

Contactthe original equipment manufacturer, retailer, or dealer

to obtain aspark arrester designedfor the exhaust system

installed on this engine.

= Replacement parts must bethe sameand installed in the same

position asthe original parts.

12 BRIGGSandSTRATTON.COM

ConnectingElectricalLoads

1. Let engine stabilizeand warm up for a few minutes

after starting.

2. Ensurecircuit breakeron control panel is in "On"

position.

3. Plug in andturn on the desired 120 and/or 240 Volt

AC,single phase,60 Hz electrical loads.

iMPORTANT:When plugging into the 120 Volt receptacles,

plug items to be powered in sequenceasshown below.

NOTE:

* DONOTconnect 240 Volt loads to the 120 Volt duplex

receptacles.

* DONOTconnect 3-phaseloads to the generator.

* DONOTconnect 50 Hzloads to the generator.

* DONOTOVERLOADTHEGENERATOR.SeeDon't

OverloadGenerator.

NOTICE: Exceeding generators wattage/amperage capacity

can damage generator and/or electrical devices connected to

it.

• DO NOTexceedthe generator's wattage/amperage capacity. See

Don't OverloadGeneratorin the Operationsection.

• Start generator and let engine stabilize beforeconnecting

electrical loads.

• Connectelectrical loads in OFFposition, thenturn ONfor

operation.

• Turn electricalloads OFFand disconnectfrom generator before

stopping generator.

Stopping the Engine

1. Turn OFFand unplug alJelectrical loads from generator

panel receptacles.NEVERstart or stop enginewith

electrical devicespluggedin and turned ON.

2. Let engine run at no-load for several minutes to

stabilize internaltemperaturesof engine and generator.

3. Push engine rocker switch to "Off" position.

_, WARNING:Backfire,fire or engine damagecould

Occur.

* DONOTstop engineby moving chokecontrol to "Choke"

position (1_1).

4. Move fuel valve to "Off" position.

Warm Weather Operation

This generatorengineis equippedwith WeatherGuard,an

innovativefeature to preventcarburetor icing in cold weather

conditions. WeatherGuardhas beenengineeredto operatein

all weather conditions. However,product performancecan be

increasedwhen operatingthe generator solely in warm

weather by removing the WeatherGuardshield (A).

Removethe two nuts (B) and loosenthe fastener(C) as

shown. Store shield andfasteners for future coldweather

operation.

Don't OverloadGenerator

Capacity

You must make sureyour generator cansupply enough

rated (running) and surge (starting) watts for the items you

will power at the same time. Follow these simple steps:

1. Selectthe itemsyou will power at the same time.

2. Totalthe rated(running) watts ofthese items. This is the

amount of poweryour generatormust produceto keep

your items running. SeeWattageReferenceGuide.

3. Estimatehow many surge (starting) watts you will need.

Surge wattageis the short burst of power neededto

start electric motor-driven tools or appliancessuch asa

circular saw or refrigerator. Becausenot all motors start

atthe sametime, total surgewatts can be estimatedby

adding only the item(s) with the highest additionalsurge

watts to thetotal ratedwatts from step 2.

Example:

Tool or Appliance

Window Air

Conditioner

Refrigerator

Deep Freezer

Television

Light (75 Watts)

Watts

1200

8OO

5OO

3075Total

RunningWatts

Total Rated(Running) Watts

HighestAdditional Surge Watts

Total GeneratorOutput Required

(Starting)Watts

1800

1600

500

1800Highest

SurgeWatts

= 3075

= 1800

=4875

Power Management

To prolong the life of your generatorand attacheddevices, it

is important to take carewhen adding electrical loadsto your

generator. Thereshould be nothing connectedto the

generator outlets before starting its engine.Thecorrect and

safe way to managegeneratorpower isto sequentiallyadd

loads asfollows:

1. With nothing connectedto the generator,start the

engine asdescribed in this manual.

2. Plug in andturn on the first load, preferablythe largest

load you have.

3. Permit the generatoroutput to stabilize (engine runs

smoothly and attacheddeviceoperates properly).

4. Plug in andturn on the next load.

5. Again, permit the generatorto stabilize.

6. Repeatsteps 4 and 5 for eachadditional load.

NEVERadd more loads than the generatorcapacity.Take

special careto consider surge loads in generator capacity,as

described above.

ToolorAppliance

Essentials

Light Bulb - 75 watt

Deep Freezer

Sump Pump

Rated*

(Running)

Watts

5OO

8OO

Additional

Surge (Starting)

Watts

500

1200

Aefii_sFator/FreezSF-_8_u_FtJ 8oo 16oo

WaterWellPump- 1/3HP 1000 2000

Heating/geeJing

WindowAC- 10,000BTU

WindowFan

FurnaceFanBlower-1/2HP

Kitchen

MicrowaveOven- 1000Watt 1000

CoffeeMaker 1500

ElectricStove- SingleElement

HotPlate

FamilyRoom

DVD/CDPlayer

VCR

StereoReceiver

ColorTelevision- 27"

PersonalComputerw/17"monitor

Other

SecuritySystem

AM/FMClockRadio

GarageDoorOpener- 1/2HP

1200 1800

300 600

800 1300

Electric Water Heater- 40 Gallon

DIY/Job Site

Quartz HalogenWork Light

Airless Sprayer - 1/3 HP

Reciprocating Saw

Electric Drill- 1/2 HP

Circular Saw- 7 1/4"

Miter Saw- 10"

1500

2500

1CO

45O

5OO

8OO

180

3OO

480 520

4OOO

1000

600 1200

960 960

1000 1000

1500 1500

1800 1800

TablePlaner- 6" 1800 1800

TableSaw/RadialArmSaw- 10" 2000 2000

Air Compressor- 1-1/2HP 2500 2500

* Wattageslisted are approximate only. Checktool or

appliancefor actual wattage.

14 BRIGGSandSTRATTON.COIVl

Maintenance

Maintenance Schedule

Follow the hourly or calendarintervals, whichever occurs

first. More frequent serviceis required when operating in

adverseconditions noted below.

• Changeengine oil

• Cleandebris

• Checkengineoil level

• Service engineair cleaner'

• Changeengine oil'

• Service spark plug

• Inspect muffler and spark arrester

• Cleancooling system'

• Checkvalve clearance

Service more often under dirty or dusty conditions.

GeneralRecommendations

Regular maintenancewill improve the performance and

extend the life of the generator. Seeany authorizeddealer for

service.

Thegenerator's warranty doesnot cover items that have

been subjectedto operator abuseor negligence.To receive

full valuefrom the warranty, the operator must maintain the

generator asinstructed in this manual.

Someadjustments will needto be made periodically to

properly maintain your generator.

All serviceand adjustments should be madeat least once

eachseason.Followthe requirementsin the Maintenance

Schedulechart above.

NOTE:Oncea year you should cleanor replacethe spark

plug and replacethe air filter. A new spark plug and cleanair

filter assure proper fuel-air mixture and help your engine run

better and last longer.

Emissions Control

Maintenance, replacement,or repair of the emissions

controldevices and systemsmay beperformed byany

non-roadengine repair establishment or individual.

However,to obtain "no charge" emissions control service,

the work must be performed by a factory authorized dealer.

Seethe Emissions Warranty.

Generator Maintenance

Generatormaintenanceconsists of keepingthe unit clean

and dry. Operateandstorethe unit in a clean dry

environment where it will not be exposedto excessivedust,

dirt, moisture, or any corrosive vapors. Coolingair slots in

the generator must not become cloggedwith snow, leaves,

or any other foreign material.

NOTE:DONOTusewater or other liquids to cleangenerator.

Liquids canenter enginefuel system, causing poor

performance and/or failure to occur, in addition, if liquid

enters generatorthrough cooling air slots, some of the liquid

will be retainedin voids and cracks of the rotor and stator

winding insulation. Liquid and dirt buildup on the generator

internal windings will eventuallydecreasethe insulation

resistanceof these windings.

Cleaning

Dailyor before use, look around and underneaththe

generatorfor signs of oil or fuel leaks. Cleanaccumulated

debris from inside and outside the generator. Keepthe

linkage, spring and other engine controls clean. Keepthe

areaaround and behind the muffler free from any

combustible debris, inspect cooling air slots and openings

on generator. Theseopenings must be kept cleanand

unobstructed.

Engine parts should be kept cleanto reducethe risk of

overheating and ignition of accumulateddebris:

• Use a damp cloth to wipe exterior surfaces clean.

NOTICE: improper treatment of generator can damage it

and shorten its life.

• DO NOTexposegenerator to excessivemoisture, dust, dirt, or

corrosive vapors.

• DONOTinsert any objects through cooling slots.

Use a soft bristle brush to loosen cakedon dirt or oil.

Use a vacuum cleanerto pick up loose dirt and debris.

€ID

EngineMaintenance

_. WARNING: Unintentionalsparking can result in fire or

_ electric shock.

WHENADJUSTINGORMAKINGREPAIRSTOYOUR

GENERATOR

• Disconnectthesparkplugwirefromthesparkplugandplace

thewirewhereit cannotcontactsparkplug.

WHENTESTINGFORENGINESPARK

• Useapprovedsparkplugtester.

• DONOTcheckfor sparkwith sparkplugremoved.

Oil

Oil Recommendations

We recommendthe useof Briggs & Stratton Warranty

Certified oils for best performance. Otherhigh-quality

detergent oils are acceptableif classified for serviceSF, SG,

SH, SJ or higher. DONOTuse specialadditives.

Outdoor temperatures determine the proper oil viscosity for

the engine. Usethe chart to select the best viscosity for the

outdoor temperature range

104

-4

-22

expected.

°C

l ... 40

o__30

> m_____..__ 20

_m -- 0

-20

-30

* Below 40°F (4°C) the use of SAE30 will result in hard starting.

** Above 80°F (27°C) the useof 10W30 may causeincreased oil

consumption. Checkoil level more frequently.

NOTE:Synthetic oil meeting ILSACGF-2,API

certification mark and API servicesymbol with

"SJ/CF ENERGYCONSERVING"or higher, is an

Q cceptableoil at alltemperatures. Useof synthetic

oil does not alter required oil changeintervals.

Checking Oil Level

Oil level should be checked prior to eachuseor at least

every 8 hours of operation. Keepoil levelmaintained.

1. Make sure generator is on a levelsurface.

2. Cleanarea aroundoil fill and remove oil fill cap.

3. Verify oil is at the point of overflowing at oil fill

opening.

4. Replaceand tighten oil fill cap.

Adding Engine Oil

1. Make sure generatoris on a levelsurface.

2. Checkoil levelas described in CheckingOilLevel

3. if needed,slowly pour oil into oil fill opening to the

point of overflowing at oil fill.

4. Replaceand tighten oil fill cap.

Changing Engine Oil

if you are usingyour generator under extremely dirty or

dusty conditions, or in extremely hot weather, changethe oil

more often.

_i_ CAUTION: Avoid prolonged or repeated skin contact

with used motor oil.

• Used motor oil has beenshown to cause skin cancer in certain

laboratory animals.

• Thoroughly wash exposed areaswith soap and water.

KEEPOUTOFREACHOFCHILDREN.DON'T

POLLUTE.CONSERVERESOURCES.RETURN

USEDOIL TOCOLLECTIONCENTERS.

Changethe oil while the engine is still warm from running,

asfollows:

Make sure unit is on a levelsurface.

Disconnectthe spark plug wire from the spark plug and

placethe wire where it cannot contact spark plug.

Cleanarea around oil drain plug (A). The oil drain plug

is located at baseof engine,opposite carburetor.

Removeoil drain plug and drain oil completely into a

suitable container.

Reinstall oil drain plug and tighten securely. Removeoil

fill cap.

Slowly pour oil (about 28 oz.) into oil fill opening (B) to

the point of overflowing (C) at oil fill cap. DONOT

overfill.

7. Reinstall oil fill cap. Fingertighten cap securely.

8. Wipe up anyspilled oil.

16 BRIGGSandSTRATTON.COIVl

ServiceAirCleaner

Yourenginewillnotrunproperlyandmaybedamagedif

yourunitwithadirtyaircleaner.Replacemoreoftenif

operatingunderdirtyordustyconditions.

Toservicetheaircleaner,followthesesteps:

1.Loosenscrews(D)andremoveaircleanercover(E).

2. Carefullyremovecartridge(F)frombase(G).

3. Installclean(ornew)aircleanerassemblyinsidecover.

Disposeofoldfilterproperly.

4. Assembleaircleanercoverontobaseandtighten

screws.

ServiceSpark Plug

Changingthe spark plug will helpyour engine to start easier

and run better.

1. Cleanarea around spark plug.

2. Removeand inspect spark plug.

3. Checkelectrodegap with wire feeler gaugeand reset

spark plug gap to recommendedgap if necessary(see

Specifications).

4. Replacespark plug if electrodesare pitted, burned or

porcelain is cracked. Usethe recommended

replacementspark plug. SeeSpecifications.

5. install spark plug and tighten firmly.

Inspect IVluffierand Spark Attester

inspect the muffler for cracks,corrosion, or other damage.

Removethe spark arrester, if equipped,and inspectfor

damageor carbon blockage, if replacementparts are

required, make sureto useonly original equipement

replacementparts.

_. WARNING: Contact with muffler area can result in

serious burns.

._ ,_ Exhaust heat/gases can ignite

combustibles, structures or damage

fuel tank causing a fire.

• DO NOTtouch hot parts andAVOIDhot exhaust gases.

• Allow equipment to cool beforetouching.

• Keepat bast 5 feet (152 cm) of clearanceon all sides of

generator including overhead.

• it is aviolation of California Public Resource Code,Section

4442, to use or operate the engine on any forest-covered,

brush-covered, or grass-covered land unless the exhaust

system is equipped with aspark arrester, as defined in Section

4442, maintained in effective working order. Other statesor

federaljurisdictions may havesimilar laws.

Contactthe original equipment manufacturer, retailer, or dealer

to obtain aspark arrester designedfor the exhaust system

installed on this engine.

• Replacement parts must bethe sameand installed in the same

position asthe original parts.

Clean and inspectthe sparkattester asfollows:

1. To remove muffler heatshield (A) from muffler (B),

remove four screws that connect guard to muffler

bracket.

Removefour screws that attach spark arrester screen

(c).

inspect screenand obtain a replacementif torn,

perforated or otherwise damaged.DONOTusea

defective screen. If screenis not damaged, cleanit with

commercial solvent.

4. Reattachscreen and muffler guard.

€ID

CleanCoolingSystem

Overtimedebrismayaccumulateincylindercoolingfinsand

cannotbeobservedwithoutpartialenginedisassembly.For

thisreason,werecommendyouhaveanauthorizedservice

dealercleanthecoolingsystem(A)perrecommended

intervals(seeMaintenanceSchedulein the Maintenance

section). Equallyimportant is to keeptop of engine freefrom

debris. Also seeCleaning.

CheckValve Clearance

Regularvalve clearancecheckand adjustmentwill improve

performance and extend enginelife.This procedure cannot

be done without partial engine disassemblyand the useof

special tools. Forthis reasonwe recommendthat you have

an authorized ServiceDealercheck and adjust valve

clearanceat recommended intervals (seeMaintenance

Schedulein the Maintenancesection).

Carburetor Adjustment

Thecarburetor on this engine is low emission. It is equipped

with a non-adjustable idle mixture valve.Top speedhas been

set atthe factory. If adjustment is required,seean

authorized servicedealer.

_. CAUTION: Excessively high operating speeds increase

risk of injury and damage to generator.

Excessively low speeds impose a heavy load.

• DO NOTtamper with governed speed. Generatorsupplies

correct rated frequencyand voltage when running at governed

speed.

• DO NOTmodify generator inany way.

18 BRIGGSandSTRATTON.COIVl

Storage

Thegenerator should bestarted at leastonce everyseven

days and allowed to run at least 30 minutes. If this cannot be

done and you must store the unit for more than 30 days,use

the following guidelinesto prepare it for storage.

Generator Storage

* Cleanthe generator as outlined in Cleaning.

* Checkthat cooling air slots and openingson generator

are open and unobstructed.

LongTerm Storage instructions

Fuelcan becomestale when stored over 30 days.Stalefuel

causesacid and gum deposits to form in the fuel system or

on essentialcarburetor parts. To keepfuel fresh, use Briggs

& Stratton FRESHSTART® fuel stabilizer, availableasa

liquid additive or a drip concentrate cartridge.

Thereis no needto drain gasolinefrom the engine if afuel

stabilizeris added accordingto instructions. Emptyentire

contents of all threesupplied fuel stabilizercontainers into

fuel tank and fill with fresh fuel. Runthe enginefor 2 minutes

to circulate the stabilizerthroughout thefuel system. The

engine andfuel can then be stored upto 24 months.

if gasoline in the engine hasnot beentreated with a fuel

stabilizer, it must be drained into an approvedcontainer. Run

the engine until it stops from Jackof fuel. The useof a fuel

stabilizer in the storage container is recommendedto

maintain freshness.

A, WARNING: Fueland its vapors are extremely

flammable and explosive.

Fireor explosion can causesevere

burns or death.

WHENSTORINGFUELOREQUIPMENTWITHFUELINTANK

* Store awayfrom furnaces, stoves, water heaters,clothes dryers

or other appliancesthat havepilot light or other ignition source

becausethey can ignite fuel vapors.

WHENDRAiNiNGFUEL

* Turn generator OFFand let it cool at least2 minutes before

removing fuel cap. Loosencap slowly to relievepressure in

tank.

* Drain fuel tank outdoors.

* Keepfuel awayfrom sparks, open flames, pilot lights, heat,and

other ignition sources.

* DO NOTlight acigarette or smoke.

ChangeEngine Oil

While engine is still warm, drain oil from crankcase.Refill

with recommendedgrade.See ChangingEngine OiL

Other Storage Tips:

1. DONOTstore fuel from one seasonto another unless it

has beentreated as described in Long TermStorage

Instructions.

2. Replacefuel container if it starts to rust. Rustand/or

dirt in fuel can cause problems if it's usedwith this

unit.

3. Cover unit with a suitable protective cover that does not

retain moisture.

A, WARNING:Storage covers canbe flammable.

* DO NOTplace astorage cover overa hot generator.

* Let equipment coolfor a sufficient time before placingthe cover

on the equipment.

4. Store generator in clean, dry area.

€ID

Troubleshooting

e'--

Problem

Engineisrunning,but noAC

output is avaiiabJe.

Enginerunsgood at no-load

but"bogs down"when Joads

are connected.

Cause

1. Oneof the circuit breakers is open.

2. Fault in generator.

3. Poor connection or defective cord set.

4. Connecteddeviceis bad.

Short circuit in a connectedload. 1.

Enginespeed is too slow. 2.

Generatoris overloaded. 3.

Shorted generator circuit. 4.

Engineswitch set to "Off". 1.

Fuelvalve is in "Off"position. 2.

Low oil level. 3.

Correction

1. Resetcircuit breaker.

2. Contactauthorized service facility.

3. Checkand repair.

4. Connectanotherdevicethat is in good

condition.

Disconnectshorted electrical load.

Contactauthorized service facility.

SeeDon't OverloadGenerator.

Contactauthorized service facility.

Setswitch to "On".

Turnfuel valveto "Open"position.

Fillcrankcaseto proper levelor place

4. Dirty air cleaner.

5. Out of fuel.

6. Stalefuel.

Engine will notstart;or starts

generatoron levelsurface.

4. Cleanor replaceair cleaner.

5. Fillfuel tank.

6. Drainfuel tank and carburetor; fill with

fresh fuel.

and runs rough.

7. Spark plug wire not connectedto spark

plug.

8. Badspark plug.

9. Water in fuel.

10. Flooded.

11. Excessivelyrich fuel mixture.

7. Connectwire to spark plug.

8. Replacespark plug.

9. Drainfuel tank and carburetor; fill with

fresh fuel.

O. Wait 5 minutes and re-crank engine.

1. Contactauthorized service facility.

Engine shutsdown when

running.

12.

13.

Intakevalvestuck open or closed. 1

Engine haslost compression. 1

Out of fuel.

Low oil level.

1. Loadis too high.

Engine lacks power.

2. Dirty air filter.

Engine "hunts" or falters. Carburetoris runningtoo rich or too lean.

2. Contactauthorized service facility.

3. Contactauthorized service facility.

1. Fillfuel tank.

2. Fillcrankcaseto proper levelor place

generatoron levelsurface.

1. SeeDon't OverloadGenerator.

2. Replaceair filter.

Contact authorizedservicefacility.

20 BRIGGSandSTRATTON.COIVl

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Briggs & Stratton PORTAbLE GENERATOR Owner's manual

Brand: Briggs & Stratton

Model: PORTAbLE GENERATOR

Category: Power generators

Type: Owner's manual

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