Aplex ACS-2563 User manual

ACS-2563

Intel Atom D2550 Railway BOX PC

User Manual

Release Date Revision

Nov. 2015 V1.0

Aplex Technology, Inc.

15F-1, No.186, Jian Yi Road, Zhonghe District, New Taipei City 235, Taiwan

Tel: 886-2-82262881 Fax: 886-2-82262883 E-mail: aplex@aplex.com.tw URL: www.aplex.com.tw

ACS-2563 User Manual 1

Revision History

Reversion

Date

Description

1.0

2015/11/11

Official Version

ACS-2563 User Manual 2

Warning!___________________________

Disclaimer

This information in this document is subject to change without notice. In no event shall

Aplex Technology Inc. be liable for damages of any kind, whether incidental or

consequential, arising from either the use or misuse of information in this document or in

any related materials.

Electric Shock Hazard – Do not operate the machine with its back cover removed.

There are dangerous high voltages inside.

This equipment generates, uses and can radiate radio frequency energy and if

not installed and used in accordance with the instructions manual, it may cause

interference to radio communications. It has been tested and found to comply with

the limits for a Class A computing device pursuant to FCC Rules, which are designed

to provide reasonable protection against such interference when operated in a

commercial environment. Operation of this equipment in a residential area is likely

to cause interference in which case the user at his own expense will be required to

take whatever measures may be required to correct the interference.

ACS-2563 User Manual 3

Packing List

Accessories (as ticked) included in this package are:

□ Adaptor

□ Driver & manual CD disc

□ Other.___________________(please specify)

Safety Precautions

Follow the messages below to prevent your systems from damage:

◆ Avoid your system from static electricity on all occasions.

◆ Prevent electric shock. Don‘t touch any components of this card when the card

is power-on. Always disconnect power when the system is not in use.

◆ Disconnect power when you change any hardware devices. For instance, when

you connect a jumper or install any cards, a surge of power may damage the

electronic components or the whole system.

ACS-2563 User Manual 4

Table of Contents

Revision History………………………………………………………………………………..……………………………….1

Warning!/Disclaimer………………..............................……………………………….……………….……..….2

Packing List/Safety Precautions.....…………………………………………………………..………………………..3

Chapter 1 Getting Started

1.1 Features……………………………………………………………………………………………5

1.2 Specifications……………………………………………………………………………………5

1.3 Dimensions……………………………………………………………………………………….6

1.4 Brief Description of ACS-2563……………………………………………………………7

Chapter 2 Motherboard

2.1 Motherboard Introduction……..……………..…………………..………………..…..8

2.2 Motherboard Specifications……………….………………………..…………………...8

2.3 Chipset and Connectors Location………………………………………………….…12

2.4 Jumpers Setting and Connectors……………………………………………………..15

Chapter 3 BIOS Setup

3.1 Operations after POST Screen.............................................................38

3.2 BIOS Setup Utility….............................................................................38

3.3 Main Settings…....................................................................................39

3.4 Advanced Settings...............................................................................40

3.5 Chipset Settings...................................................................................45

3.6 Boot Settings…....................................................................................46

3.7 Security Settings..................................................................................47

3.8 Save and Exit Settings.........................................................................48

Chapter 4 Installation of Drivers

4.1 Intel Chipset Driver.…………………………………………..…….………………………51

4.2 Intel Graphics Media Accelerator Driver………………....……….……………..54

4.3 Intel (R) Network Adapter……..………………………………….…………………….57

4.4 Realtek ALC662 HD Audio Driver Installation……………….…….……………60

Figures

Figure 1.1: Dimensions of ACS-2563…………....………………………………...……...6

Figure 1.2: Front View of ACS-2563…………………………………………….....……...7

Figure 1.3: Rear View of ACS-2563………………………………………...……………....7

Figure 2.1: Mainboard Dimensions-CM-PC104-CT25……….....………..………11

Figure 2.2: Motherboard Dimensions-ECB-09……………………………………....11

ACS-2563 User Manual 5

Chapter 1 Getting Started

1.1 Features

 Intel Atom Processor D2550 1.86GHz

 Onboard 4GB DDR3 SDRAM

 Fanless Design

 1 x External CFast slot

 Support 2 x Mini-PCIe Expansion

 9~36V DC Wide-ranging Power Input

 Anti-shock and Anti-Vibration Design

1.2 Specifications

System

Processor

Intel Atom Processor D2550 1.86GHz

System Chipset

Intel NM10 Express

System Memory

Onboard 4GB DDR3 SDRAM

Storage

1 x 2.5” SATA2

1 x CFast

OS Support

Windows Embedded Standard 7, Windows 7 Pro for

Embedded, Win CE 6.0

Outside I/O

4 x RS-232/422/485 DB-9, Default RS-232 (Isolation)

1 x VGA

1 x DVI-D

1 x MIC-In

1 x Line-Out

1 x Power Switch Button

2 x USB 2.0 type A

2 x GbE LAN (by M12 Connector)

4 x USB 2.0 (by 2 x M12 Connector)

1 x 9~36V isolated DC Power Input (by M12 Connector)

2 x LED Indicator for Power and Storage

4 x LED Indicator for LAN

1 x CFast Slot

1 x Digital I/O (4-in 4-out, Isolated)

Expansion

ACS-2563 User Manual 6

Expansion Slots

2 x Mini PCIe Full Size

Power

Power Input

DC 9~36V

Power Consumption

MAX: 22.9W

Mechanical

Construction

Steel and Aluminum Heatsink

Dimension

233.6 x 151.6 x 99.2 mm

Net Weight

4.9 Kg

Environmental

Operating Temperature

-25~70 °C

Storage Temperature

-40~85 °C

Storage Temperature

10%~90%@ 40℃, non-condensing

Certificate

CE / FCC Class A

1.3 Dimensions

Figure 1.1: Dimensions of ACS-2563

ACS-2563 User Manual 7

1.4 Brief Description of ACS-2563

The ACS-2563 is a fanless Design high-efficiency thermal solution railway-application

BOX PC, powered by Intel Atom Processor D2550 1.86GHz CPU and supporting 4GB DDR3

SDRAM onboard. It comes with 1 x VGA, 1 x DVI-D, 1 x MIC in, 1 x Line-Out, 4 x COM ports, 1

x power switch button, 2 x LED indicator for storage, 4 x LED indicator for LAN and 2 x USB 2.0.

It also comes with 4 x USB 2.0, 2 x GbE LAN and 1 x DC power input all by M12 connector. It

supports 1 x 2.5” SATA2 HDD, 1 x external CFast slot, 2 x mini PCIe expansion, 1 x SIM card

slot, and 9~36V DC wide-ranging power input. It is EN-50155 certificated. The ACS-2563

works very well along with any of our Display series and it absolutely can provide an easy way

to perform control and field maintenance.

Figure 1.2: Front View of ACS-2563

Figure 1.3: Rear View of ACS-2563

ACS-2563 User Manual 8

Chapter 2 Motherboard

ACS-2563 comes with CM-PC104-CT25 motherboard and ECB-09 baseboard. This chapter will

introduce and describe the specification, dimension, connectors, and jumpers setting of

these two boards.

2.1 Motherboard Introduction

2.1.1 Motherboard Introduction - CM-PC104-CT25

CM-PC104-CT25 is X86 Core Module, onboard Intel Atom D2550 Processor, Onboard 4GB

DDRIII SDRAM, ADOtec designed 120Pin expansion interface Connection to the baseboard.

which provides abundant peripheral interfaces Signal to meet the needs of different

customers.

2.1.2 Baseboard Introduction - ECB-09

ECB-09 is a x86 Baseboard for x86 Core Module（CM-PC104-CT25),which provides abundant

peripheral interfaces to meet the needs of different customers. Also, it features dual GbE

ports, 4-COM ports, two Mini PCIE configuration, one VGA port ,one DVI-D port. The product

is widely used in various sectors of industrial control.

2.2 Motherboard Specifications

2.2.1 Motherboard Specification - CM-PC104-CT25

CM-PC104-CT25

Board Size

115.5 x 96 x 1.6mm

CPU Support

Onboard Intel Atom D2550/1.86GHz (10W, Option)

Chipset

Intel NM10 Express

Memory Support

Onboard 4GB DDRIII 800MHz FSB

Graphics

Integrated Intel GMA 3600

BIOS

AMIBIOS

LVDS interface

1 x 18/24 bit single channel LVDS to baseboard

Resolution

Up to 1366 x 768 for single channel 18/24bit LVDS

Up to 1920 x 1200 for VGA

Ethernet

2 x GbE with Intel 82583V controller (Interface to baseboard)

USB

8 x USB 2.0 Interface to baseboard (120P-2)

ACS-2563 User Manual 9

Storage

2 x SATAII Interface to baseboard (120P-2)

1 x SSD 4GB (optional)

Serial

6 x UART Pin Header (120P-1)

GPIO

8-bit GPIO Interface to baseboard (120P-2)

Audio

Realtek ALC662 HD Audio Codec

Mic in, Line out (120P-2)

KB/Mouse

1 PS/2 MS and KB Interface to baseboard (120P-2)

Battery

1 x 2Pin header support CR247(1000mAH)

Expansion

1 x CRT (120P-2)

1 x DDI bus (120P-2)

1 x SM bus (120P-2)

2 x PCI-Express [1x] bus (120P-1)

2 x FAN (120P-1)

Power

Management

DC 5V~12V Input

1 x 2 Pin Power input Connector (optional)

Temperature

Operating: -10°C to 60°C

-20°C to 70°C (option)

Storage: -40°C to 85°C

Humidity

5% - 95%, non-condensing, operating

EMI/EMS

Meet CE/FCC classA

Test baseboard: ECB-09

2.2.2 Baseboard Specification – ECB-09

ECB-09

Board Size

203mm x 146mm

Pin Out

2 x 120Pin (ADOtec designed)

Core Module

Support

CM-PC104-CT25-4G

Intel Atom D2550/1.86GHz (2cores. 10W)

Memory: 4GB DDRIII 800MHz FSB

Graphics: Integrated Intel GMA 3600

Support I/O: Winbond W83627UHG-E

BIOS

AMIBIOS

ACS-2563 User Manual 10

Display

1 x CRT Port (DB15 Connector)

1 x DVI-D Port (24+5 Pin Connector)

Support

Resolution

Up to 1920 x 1200 for CRT

Up to 1920 x 1200 for DVI-D

Storage

1 x SATAII Connector (7Pin)

1 x CFast Slot

Ethernet

2 x GbE ports. 1*8P wafer

USB

2 x USB 2.0 stack ports for external (USB1:USB02/USB03)

2 x USB 2.0 Wafe Pin header (USB2:USB04/USB05)

2 x USB 2.0 Wafe Pin header (USB3:USB06/USB07)

1 x USB 2.0 internal for mini PCIe (MPCIE1:USB00)

1 x USB 2.0 internal for mini PCIe (MPCIE2:USB01)

Serial

4 x RS232/RS422/RS485,DB9 connector (Isolation)

Pin9 with 5V/12V/Ring select

(COM1:COM01/COM02)

(COM2:COM03/COM04)

Digital I/O

8-bit digital I/O by header (4xDI, 4xDO), Pin1 with 5V

Battery

Support CR2477 Li battery by 2-pin header

Audio

2 x Stack Jack, Line-out, MIC-in

Expansion Bus

1x mini PCIe slot（MPCI1:PCIe/SIM/SMbus/USB2.0）

1x mini PCIe slot（MPCI2:PCIe/SMbus/USB2.0）

Power

Management

Wide Range DC 9~32V input

1x 2Pin DC power input connector

Switches and LED

Indicators

1 x Power on/off switch

1 x Power LED status

1 x HDD LED status

2 x LAN_ACT LED status

2 x LAN_Link LED status

1 x Buzzer

SIM

1 x SIM socket

Temperature

Operating: -20℃ to 70℃

Storage: -40℃ to 85℃

Humidity

10% - 90%, non-condensing, operating

Power

Consumption

12V /1.15A (ECB-09+ CM-PC104-CT25-4G)

EMI/EMS

Meet CE/FCC Class A

ACS-2563 User Manual 11

Figure 2.1: Motherboard Dimensions-CM-PC104-CT25

Figure 2.2: Baseboard Dimensions-ECB-09

ACS-2563 User Manual 12

2.3 Chipset and Connectors Location

2.3.1 Motherboard Chipset and Connectors - CM-PC104-CT25

ACS-2563 User Manual 13

2.3.2 Baseboard Chipset and Connectors – ECB-09

Board Top

ACS-2563 User Manual 14

Board Bottom

ACS-2563 User Manual 15

2.4 Jumpers Setting and Connectors

2.4.1 Motherboard Jumpers Setting and Connectors - CM-PC104-CT25

1. U1:

(FCBGA559), onboard Intel Cedarview-M/D Processors

Model

CPU

CM-PC104-CT25-4G

Intel Atom D2550

2. U12:

(BGA360), Intel NM10 Express Chipset.

3. U2, U3, U4, U5, U6, U7, U8, U9:

(FBGA78), Onboard DDRIII Memory.

Model

Memory

CM-PC104-CT25-4G

4GB

4. U17:

(SOIC8) ,Flash IC Winbond W25Q16BVSSIG.

Flash IC

U17

Baseboard

√

X

(Default)

X

√

(Option)

5. U4:

(BGA90), SSD Chipset.

Model

SSD 4GB

CM-PC104-CT25-4G

Option

6. U18/U20:

(QFN64),Intel WG82583V Chipset.

7. LED1,LED2,LED4:

LED1: Green LED for Motherboard Power status (V3.3_S5).

LED2: Green LED for Standby Power Good status (V3.3_S0).

LED4: Green LED for SSD LED status .

ACS-2563 User Manual 16

8. BAT1(option) :

(1.25mm Pitch 1x2 wafer Pin Header) 3.0V Li battery is embedded to provide power for

CMOS.

Pin#

Signal Name

Pin1

VBAT

Pin2

Ground

9. DC_IN1:

(3.5mm Pitch 1x2 Pin Connector),DC5V~12V System power input connector.

Pin#

Signal Name

Pin1

DC+5V~12V

Pin2

Ground

10. F_PANEL(option):

(2.0mm Pitch 2x5 Pin Header), Front panel connector.

Signal Name

Pin#

Signal Name

HDD LED+

1

2

POWER LED+

Ground

3

4

Ground

5

6

SW+

RESET+

7

8

Ground

BUZZER+

9

10

BUZZER-

Pin1-3: HDD LED, They are used to connect hard disk activity LED. The LED blinks nwhen the

hard disk is reading or writing data.

Pin2-4: POWER LED, They are used to connect power LED. When the system is powered on

or under S0/S1 state, the LED is normally on; when the system is under S4/S5 state,

the LED is off.

Pin5-6: POWER on/off Button, They are used to connect power switch button. The two pins

are disconnected under normal condition. You may short them temporarily to realize

system startup & shutdown or awaken the system from sleep state.

Pin7-8: RESET Button, They are used to connect reset button. The two pins are disconnected

under normal condition. You may short them temporarily to realize system reset.

Pin9-10: BUZZER, They are used to connect an external buzzer.

Note:

When connecting LEDs and buzzer, pay special attention to the signal polarity. Make sure

that the connector pins have a one-to-one correspondence with chassis wiring, or it may

cause boot up failure.

ACS-2563 User Manual 17

11. J2(option):

(2.0mm Pitch 1x9 Pin Header),Debug Port.

12. PC104+1:

(4*30 Pin Header), ADOtec designed 120Pin expansion interface Connection to the carrier

board. The definition of signal.

Function

Signal Name

Pin#

Signal Name

Function

NC

A1

B1

VCC_IN

GPIO10_422EN3

A2

B2

Ground

ICH_SPKR

A3

B3

COM1_RI-

Ground

A4

B4

COM1_RXD

DDI0_DMUX_TX0_DP

A5

B5

COM1_DTR-

DDI0_DMUX_TX-_DN

A6

B6

COM1_DSR-

DDI0_DMUX_TX1_DP

A7

B7

COM6_RI-

DDI0_DMUX_TX1_DN

A8

B8

COM6_TXD

DDI0_DMUX_TX2_DP

A9

B9

COM6_DTR-

DDI0_DMUX_TX2_DN

A10

B10

COM6_DSR-

DDI0_DMUX_TX3_DP

A11

B11

Ground

DDI0_DMUX_TX3_DN

A12

B12

COM2_CTS-

DDI0_AUX_Q_DP

A13

B13

COM2_RTS-

DDI0_AUX_Q_DN

A14

B14

COM2_RXD

DDI0_MUXIN_SCL

A15

B15

COM2_DCD-

DDI0_MUXIN_SDA

A16

B16

COM5_RI-

DDI0_HPD_N

A17

B17

COM5_TXD

Ground

A18

B18

COM5_DTR-

LVDS_TX0_DP

A19

B19

COM5_DSR-

LVDS_TX0_DN

A20

B20

12V_SENSE

LVDS_TX1_DP

A21

B21

COM3_CTS-

LVDS_TX1_DN

A22

B22

COM3_RTS-

LVDS_TX2_DP

A23

B23

COM3_RXD

LVDS_TX2_DN

A24

B24

COM4_DCD-

LVDS_TX3_DP

A25

B25

COM4_CTS-

LVDS_TX3_DN

A26

B26

COM4_RTS-

LVDS_CLK_DP

A27

B27

COM4_RXD

LVDS_CLK_DN

A28

B28

COM4_DCD-

Ground

A29

B29

Ground

NC

A30

B30

LVDS_VDD_EN

ACS-2563 User Manual 18

Function

Signal Name

Pin#

Signal Name

Function

VCC_IN

C1

D1

VCC_IN

Ground

C2

D2

VCC_IN

COM1_DCD-

C3

D3

Ground

COM1_RXD

C4

D4

GPIO7_422EN1

COM1_RTS-

C5

D5

GPIO6_DC_MODE

COM1_CTS-

C6

D6

SYS_FANTACH

COM6_DCD-

C7

D7

CPU_FANTACH

COM6_RXD

C8

D8

SIO_BKLT_CTRL

COM6_RTS-

C9

D9

CPU_FANPWM

COM6_CTS-

C10

D10

Ground

C11

D11

PCIE_RX0_C_DN

COM2_DSR-

C12

D12

PCIE_RX0_C_DP

COM2_DTR-

C13

D13

PCIE_TX0_C_DN

COM2_TXD

C14

D14

PCIE_TX0_C_DP

COM2_RI-

C15

D15

Ground

COM5_DCD-

C16

D16

PCIE_RX1_C_DN

COM5_RXD

C17

D17

PCIE_RX1_C_DP

COM5_RTS-

C18

D18

PCIE_TX1_C_DN

COM5_CTS-

C19

D19

PCIE_TX1_C_DP

Ground

C20

D20

Ground

COM3_DSR-

C21

D21

CLK_PCIE0_DP

COM3_DTR-

C22

D22

CLK_PCIE0_DN

COM3_TXD

C23

D23

Ground

COM3_RI-

C24

D24

CLK_PCIE1_DP

COM4_DSR-

C25

D25

CLK_PCIE1_DN

COM4_DTR-

C26

D26

Ground

COM4_TXD

C27

D27

LVDS_BKLT_CTRL

COM4_RI-

C28

D28

LVDS_DDC_CLK

Ground

C29

D29

LVDS_DDC_DATA

LVDS_BKLT_EN

C30

D30

Ground

13. PC104+2:

(4*30 Pin Header), ADOtec designed 120Pin expansion interface Connection to the carrier

board. The definition of signal.

Function

Signal Name

Pin#

Signal Name

Function

Ground

A1

B1

VCC_IN

LAN2_MDI0+

A2

B2

Ground

LAN2-MDI0-

A3

B3

LAN2_1000M-

ACS-2563 User Manual 19

LAN2-MDI1+

A4

B4

LAN2_100M-

LAN2_MDI1-

A5

B5

LAN2_ACT-

LAN2-MDI2+

A6

B6

Ground

LAN2-MDI2-

A7

B7

SATA_TX1_DP

LAN2_MDI3+

A8

B8

SATA_TXI_DP

LAN2_MDI3-

A9

B9

Ground

A10

B10

SATA_RX1_DN

LAN1_MDI0+

A11

B11

SATA_RX1_DP

LAN1_MDI0-

A12

B12

Ground

LAN1_MDI1+

A13

B13

SATA_TX0_DP

LAN1_MDI1-

A14

B14

SATA_TX0_DN

LAN1_MDI2+

A15

B15

Ground

LAN1_MDI2-

A16

B16

SATA_RX0_DN

LAN1_MDI3+

A17

B17

SATA_RX0_DP

LAN1_MDI3-

A18

B18

Ground

5V_S5

A19

B19

5S_S5

USB_P2_DN

A20

B20

USB_P3_DN

USB_P2_DP

A21

B21

USB_P3_DP

Ground

A22

B22

Ground

USB_OC_23_N

A23

B23

USB_P5_DN

USB_P4_DN

A24

B24

USB_P5_DDP

USB_P4_DP

A25

B25

Ground

A26

B26

USB_P6_DN

USB_P7_DN

A27

B27

USB_P6_DP

USB_P7_DP

A28

B28

GND_AUD

Ground

A29

B29

MIC_IN_R

GND_AUD

A30

B30

MIC_IN_L

Function

Signal Name

Pin#

Signal Name

Function

VCC_IN

C1

D1

VCC_IN

Ground

C2

D2

VCC_IN

LAN1_1000M_LINK-

C3

D3

Ground

LAN1_100M_LINK-

C4

D4

CM_BIOS-EN

LAN1_ACT-

C5

D5

ICH_SPI_MISO

PCIE_WAKE_N

C6

D6

ICH_SPI_CS-

PCIE_CLKREQ0-

C7

D7

ICH_SPI_CLK

PCIE_CLKREQ1-

C8

D8

ICH_SPI-MOSI

ICH_RTCTST-

C9

D9

PLTRST_N

VCC_RTC

C10

D10

FP_RST-

SMB_DATA_S5

C11

D11

FP_PWRBTN_ON-

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Aplex ACS-2563 User manual

Aplex ACS-2563 User manual

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