Toro 22in Recycler Lawn Mower User manual

Category
Lawnmowers
Type
User manual
FormNo.3364-894RevB
22inRecycler
®
LawnMower
ModelNo.20338—SerialNo.310000001andUp
Operator'sManual
ReplacementpartsareavailablefromanAuthorizedServiceDealeroratwww.shoptoro.com.
Introduction
Readthisinformationcarefullytolearnhowtooperate
andmaintainyourproductproperlyandtoavoidinjury
andproductdamage.Youareresponsibleforoperating
theproductproperlyandsafely.
YoumaycontactTorodirectlyatwww.Toro.comfor
productandaccessoryinformation,helpndingadealer,
ortoregisteryourproduct.
Wheneveryouneedservice,genuineToroparts,
oradditionalinformation,contactanAuthorized
ServiceDealerorToroCustomerServiceandhave
themodelandserialnumbersofyourproductready.
Figure1identiesthelocationofthemodelandserial
numbersontheproduct.
Figure1
1.Modelandserialnumberplate
Writetheproductmodelandserialnumbersinthespace
below:
ModelNo.
SerialNo.
Thismanualidentiespotentialhazardsandhassafety
messagesidentiedbythesafetyalertsymbol(Figure2),
whichsignalsahazardthatmaycauseseriousinjury
ordeathifyoudonotfollowtherecommended
precautions.
Figure2
1.Safetyalertsymbol
Thismanualuses2wordstohighlightinformation.
Importantcallsattentiontospecialmechanical
informationandNoteemphasizesgeneralinformation
worthyofspecialattention.
WARNING
CALIFORNIA
Proposition65Warning
Theengineexhaustfromthisproduct
containschemicalsknowntotheStateof
Californiatocausecancer,birthdefects,
orotherreproductiveharm.
Important:Thisengineisnotequippedwitha
sparkarrestermufer.ItisaviolationofCalifornia
PublicResourceCodeSection4442touseoroperate
theengineonanyforest-covered,brush-covered,or
grass-coveredland.Otherstatesorfederalareas
mayhavesimilarlaws.
ThissparkignitionsystemcomplieswithCanadian
ICES-002.
Theenclosed
EngineOwner'sManual
issupplied
forinformationregardingtheUSEnvironmental
ProtectionAgency(EPA)andtheCalifornia
EmissionControlRegulationofemissionsystems,
maintenance,andwarranty.Replacementsmaybe
orderedthroughtheenginemanufacturer.
Formodelswithstatedenginehorsepower,thegross
horsepoweroftheenginewaslaboratoryratedbythe
enginemanufacturerinaccordancewithSAEJ1940.
©2011—TheToro®Company
8111LyndaleAvenueSouth
Bloomington,MN55420
Registeratwww.Toro.com.
OriginalInstructions(EN)
PrintedintheUSA
AllRightsReserved
Asconguredtomeetsafety,emission,andoperating
requirements,theactualenginehorsepoweronthisclass
oflawnmowerwillbesignicantlylower.
Safety
ThislawnmowermeetsorexceedstheCPSCblade
safetyrequirementsforwalk-behindrotarylawnmowers
andtheB71.1specicationsoftheAmericanNational
StandardsInstituteineffectatthetimeofproduction.
Readandunderstandthecontentsofthismanual
beforeyoustarttheengine.
Thesafetyalertsymbol(Figure2)isusedtoalertyou
topotentialpersonalinjuryhazards.Obeyallsafety
messagesthatfollowthissymboltoavoidpossibleinjury
ordeath.Improperlyusingormaintainingthismower
couldresultininjuryordeath.Toreducethispotential,
complywiththefollowingsafetyinstructions.
Thefollowinginstructionshavebeenadaptedfromthe
ANSI/OPEIstandardB71.1-2003.
Thiscuttingmachinecanamputatehandsandfeet
andthrowobjects.Failuretoobservethefollowing
safetyinstructionscouldresultinseriousinjuryor
death.
GeneralOperation
Read,understand,andfollowallinstructionsonthe
machineandinthemanual(s)beforestarting.
Donotputhandsorfeetnearorunderthemachine.
Keepclearofthedischargeopeningatalltimes.
Onlyallowresponsibleadults,whoarefamiliarwith
theinstructions,tooperatethismachine.
Cleartheareaofobjectssuchasrocks,wire,toys,
etc.,whichcouldbethrownbytheblade.Staybehind
thehandlewhentheengineisrunning.
Besuretheareaisclearofbystandersbefore
operating.Stopmachineifanyoneentersthearea.
Donotoperatemachinebarefootedorwhilewearing
sandals.Alwayswearsubstantialfootwear.
Donotpullmachinebackwardunlessabsolutely
necessary.Alwayslookdownandbehindbeforeand
whilemovingbackward.
Neverdirectdischargedmaterialtowardanyone.
Avoiddischargingmaterialagainstawallor
obstruction.Materialmayricochetbacktoward
theoperator.Stopthebladewhencrossinggravel
surfaces.
Donotoperatemachinewithouttheentiregrass
catcher,dischargeguard,rearguard,orothersafety
protectivedevicesinplaceandworking.
Neverleavearunningmachineunattended.
Stoptheengineandwaituntilthebladecomes
toacompletestopbeforecleaningthemachine,
removinggrasscatcher,oruncloggingthedischarge
guard.
Operatemachineonlyindaylightorgoodarticial
light.
Donotoperatemachinewhileundertheinuence
ofalcoholordrugs.
Neveroperatemowerinwetgrass.Alwaysbesure
ofyourfooting;walk;neverrun.
Disengagethedrivesystem,ifsoequipped,before
startingtheengine.
Ifthemachineshouldstarttovibrateabnormally,
stoptheengineandcheckforthecauseimmediately.
Vibrationisgenerallyawarningoftrouble.
Alwaysweareyeprotectionwhenoperatingmachine.
Seemanufacturer'sinstructionsforproperoperation
andinstallationofaccessories.Onlyuseaccessories
approvedbythemanufacturer.
SlopeOperation
Slopesareamajorfactorrelatedtoslipandfallaccidents,
whichcanresultinsevereinjury.Operationonallslopes
requireextracaution.Ifyoufeeluneasyonaslope,do
notmowit.
Mowacrossthefaceofslopes;neverupanddown.
Exerciseextremecautionwhenchangingdirection
onslopes.
Watchforholes,ruts,bumps,rocks,orotherhidden
objects.Uneventerraincouldcauseaslipandfall
accident.Tallgrasscanhideobstacles.
Donotmowonwetgrassorexcessivelysteepslopes.
Poorfootingcouldcauseaslipandfallaccident.
Donotmowneardrop-offs,ditches,or
embankments.Youcouldloseyourfootingor
balance.
Children
Tragicaccidentscanoccuriftheoperatorisnotalertto
thepresenceofchildren.Childrenareoftenattractedto
themachineandthemowingactivity.Neverassume
thatchildrenwillremainwhereyoulastsawthem.
2
Keepchildrenoutofthemowingareaandunderthe
watchfulcareofaresponsibleadultotherthanthe
operator.
Bealertandturnmoweroffifachildentersthearea.
Neverallowchildrentooperatethemachine.
Useextracarewhenapproachingblindcorners,
shrubs,trees,orotherobjectsthatmayblockyour
viewofachild.
Service
SafeHandlingofGasoline
Toavoidpersonalinjuryorpropertydamage,use
extremecareinhandlinggasoline.Gasolineis
extremelyammableandthevaporsareexplosive.
Extinguishallcigarettes,cigars,pipes,andother
sourcesofignition.
Useonlyanapprovedgasolinecontainer.
Neverremovegascaporaddfuelwiththeengine
running.Allowenginetocoolbeforerefueling.
Neverrefuelthemachineindoors.
Neverstorethemachineorfuelcontainerwhere
thereisanopename,spark,orpilotlightsuchas
onawaterheateroronotherappliances.
Neverllcontainersinsideavehicleoronatruck
ortrailerbedwithaplasticliner.Alwaysplace
containersonthegroundawayfromyourvehicle
beforelling.
Removegas-poweredequipmentfromthetruck
ortrailerandrefuelitontheground.Ifthisisnot
possible,thenrefuelsuchequipmentwithaportable
container,ratherthanfromagasolinedispenser
nozzle.
Keepthenozzleincontactwiththerimofthefuel
tankorcontaineropeningatalltimesuntilfuelingis
complete.Donotuseanozzlelock-opendevice.
Iffuelisspilledonclothing,changeclothing
immediately.
Neveroverllfueltank.Replacegascapandtighten
securely.
WARNING
Exhaustcontainscarbonmonoxide,anodorless,
deadlypoisonthatcankillyou.
Donotruntheengineindoorsorinanenclosed
area.
GeneralService
Neveroperatemachineinaclosedarea.
Keepallnutsandboltstighttobesuretheequipment
isinsafeworkingcondition.
Nevertamperwithsafetydevices.Checktheir
properoperationregularly.
Keepmachinefreeofgrass,leaves,orotherdebris
build-up.Cleanupoilorfuelspillageandremove
anyfuel-soakeddebris.Allowmachinetocool
beforestoring.
Ifyoustrikeaforeignobject,stopandinspectthe
machine.Repair,ifnecessary,beforestarting.
Nevermakeanyadjustmentsorrepairswiththe
enginerunning.Disconnectthesparkplugwireand
groundagainstenginetopreventunintendedstarting.
Checkgrasscatchercomponentsandthedischarge
guardfrequentlyandreplacewithmanufacturer's
recommendedparts,whennecessary.
Mowerbladesaresharp.Wrapthebladeorwear
gloves,anduseextracautionwhenservicingthem.
Donotchangetheenginegovernorsettingor
overspeedtheengine.
Maintainorreplacesafetyandinstructionlabels,as
necessary.
3
SafetyandInstructionalDecals
Important:Safetyandinstructiondecalsarelocatednearareasofpotentialdanger.Replacedamaged
decals.
Manufacturer'sMark
1.Indicatesthebladeisidentiedasapartfromtheoriginal
machinemanufacturer.
94-8072
112-8867
1.Lock2.Unlock
114-7982
1.Warning—readtheOperator'sManual.
2.Thrownobjecthazard—keepbystandersasafedistance
fromthemachine.
3.Cutting/dismembermenthazardofhandorfoot,mower
blade—disconnectthesparkplugwireandreadthe
instructionsbeforeservicingorperformingmaintenance.
4.Cutting/dismembermenthazardofhandorfoot,mower
blade—stayawayfrommovingparts.
5.Cutting/dismembermenthazardofhandorfoot,mower
blade—donotoperateupanddownslopes;operatesideto
sideonslopes;stoptheenginebeforeleavingtheoperating
position;andlookbehindyouwhenbackingup.
4
Setup
Important:Removeanddiscardtheprotective
plasticsheetthatcoverstheengine.
1
InstallingtheHandle
NoPartsRequired
Procedure
WARNING
Foldingorunfoldingthehandleimproperlycan
damagethecables,causinganunsafeoperating
condition.
Donotdamagethecableswhenfoldingor
unfoldingthehandle.
Ifacableisdamaged,contactanAuthorized
ServiceDealer.
1.Removethehandleknobsfromthemowerhousing
(Figure3).
Important:Routethecablestotheoutsideof
thehandleknobsasyouinstallthehandle.
Figure3
1.Knob(2)
2.Movethehandletotheoperatingposition.
3.Installandtightenthehandleknobsthatyou
removedinstep1.
2
FillingtheEnginewithOil
NoPartsRequired
Procedure
Important:Yourmowerdoesnotcomewithoilin
theengine,butitdoescomewithabottleofoil.
Beforestartingtheengine,lltheenginewithoil.
Max.ll:20oz.(0.59l),type:SAE30detergentoil
withanAPIserviceclassicationofSF,SG,SH,SJ,SL,
orhigher.
Note:Whenthecrankcaseisempty,pourabout3/4of
thecrankcasecapacityofoilintotheoillltube,then
dothefollowing:
1.Movethemowertoalevelsurface.
2.Removethedipstickbyrotatingthecap
counterclockwiseandpullingitout(Figure4).
Figure4
1.Dipstick
3.Wipethedipstickcleanwithacleancloth.
4.Insertthedipstickfullyintotheoillltube,then
removethedipstick.
5.Readtheoillevelonthedipstick.
Note:IftheoillevelisbelowtheAddmarkon
thedipstick,slowlypourasmallamountofoilinto
theoillltube,wait3minutes,andrepeatsteps3
5
through5untiltheoillevelisattheFullmarkonthe
dipstick(Figure4).
Important:Donotoverllthecrankcasewith
oilandruntheengine.Ifyouoverlledthe
crankcase,draintheexcessoiluntiltheoillevel
onthedipstickreadsFull;refertoChangingthe
EngineOil.
6.Installthedipstickintotheoillltubesecurely.
Important:
Changetheengineoilaftertherst
5operatinghours
;changeityearlythereafter.
RefertoChangingtheEngineOil.
ProductOverview
Figure5
1.Bladecontrolbar
7.Airlter
2.Self-propeldrivebar8.Side-dischargedeector
3.Fueltankcap9.Bag-on-demandlever
4.Oilll/dipstick10.Handleknob(2)
5.Sparkplug
11.Recoilstarthandle
6.Cuttingheightlever(4)
Figure6
1.Grassbag2.Sidedischargechute
6
Operation
FillingtheFuelTank
DANGER
Gasolineisextremelyammableandexplosive.A
reorexplosionfromgasolinecanburnyouand
others.
Topreventastaticchargefromignitingthe
gasoline,placethecontainerand/ormower
directlyonthegroundbeforelling,notina
vehicleoronanobject.
Fillthetankoutdoorswhentheengineiscold.
Wipeupspills.
Donothandlegasolinewhensmokingoraround
anopenameorsparks.
Storegasolineinanapprovedfuelcontainer,out
ofthereachofchildren.
Fillthefueltankwithfreshunleadedregulargasoline
fromamajorname-brandservicestation(Figure7).
Useunleadedregulargasolinesuitableforautomotive
use(87pumpoctaneminimum).Leadedregulargasoline
maybeusedifunleadedregularisnotavailable.
Note:Neverusemethanol,gasolinecontaining
methanol,orgasolinecontainingmorethan10%ethanol
becausethefuelsystemcouldbedamaged.Donotmix
oilwithgasoline.
Important:Toreducestartingproblems,addfuel
stabilizertothefuelallseason,mixingitwithfresh
gasoline.
Figure7
CheckingtheEngineOilLevel
ServiceInterval:Beforeeachuseordaily
Note:Max.ll:20oz.(0.59l),type:SAE30detergent
oilwithanAPIserviceclassicationofSF,SG,SH,SJ,
SL,orhigher.
1.Movethemowertoalevelsurface.
2.Removethedipstick(Figure8).
Figure8
1.Dipstick
3.Wipethedipstickcleanwithacleancloth.
4.Insertthedipstickfullyintotheoillltube,then
removethedipstick.
5.Readtheoillevelonthedipstick.
Note:IftheoillevelisbelowtheAddmarkon
thedipstick,slowlypourasmallamountofoilinto
theoillltube,wait3minutes,andrepeatsteps3
through5untiltheoillevelisattheFullmarkonthe
dipstick(Figure8).
Important:Donotoverllthecrankcasewith
oilandruntheengine.Ifyouoverlledthe
crankcase,draintheexcessoiluntiltheoillevel
onthedipstickreadsFull;refertoChangingthe
EngineOil.
6.Installthedipstickintotheoillltubesecurely.
7
AdjustingtheCuttingHeight
WARNING
Adjustingthecuttingheightmaybringyouinto
contactwiththemovingblade,causingserious
injury.
Stoptheengineandwaitforallmovingparts
tostop.
Donotputyourngersunderthehousingwhen
adjustingthecuttingheight.
CAUTION
Iftheenginehasbeenrunning,themuferwillbe
hotandcanseverelyburnyou.Keepawayfromthe
hotmufer.
Movethecuttingheightlevertowardthewheeluntilyou
canfreelymovethelever,thenadjustthecuttingheight
asdesired.Setthefrontwheelstothesameheightas
therearwheels(Figure9).
Note:Toraisethemower,movethefrontcutting
heightleversrearwardandtherearcuttingheightlevers
forward.Tolowerthemower,movethefrontcutting
heightleversforwardandtherearcuttingheightlevers
rearward.
Figure9
1.Raisethemower2.Lowerthemower
Note:Thecuttingheightsettingsare1inch(25mm);
1-3/8inches(35mm);1-3/4inches(44mm);2-1/8
inches(54mm);2-1/2inches(64mm);2-7/8inches(73
mm);3-1/4inches(83mm);3-5/8inches(92mm);and
4inches(102mm).
StartingtheEngine
1.Holdthebladecontrolbaragainstthehandle
(Figure10).
Figure10
1.Bladecontrolbar
2.Pulltherecoilstarthandle(Figure11).
Note:Whenyoupulltherecoilstarthandle,pullit
lightlyuntilyoufeelresistance,thenpullitsharply
(Figure11).Allowtheropetoreturntothehandle
slowly.
Figure11
Note:Ifthemowerdoesnotstartafterseveral
attempts,contactanAuthorizedServiceDealer.
8
UsingtheSelf-propelDrive
Tooperatetheself-propeldrive,squeezetheself-propel
drivebar(Figure12)towardthehandleandholdit.
Figure12
1.Self-propeldrivebar
Todisengagetheself-propeldrive,releasetheself-propel
drivebar.
Note:Themaximumself-propelgroundspeedisxed.
Toreducethegroundspeed,increasethespacebetween
theself-propeldrivebarandthehandle.
StoppingtheEngine
Tostoptheengine,releasethebladecontrolbar.
Important:Whenyoureleasethebladecontrol
bar,boththeengineandbladeshouldstopwithin
3seconds.Iftheydonotstopproperly,stopusing
yourmowerimmediatelyandcontactanAuthorized
ServiceDealer.
RecyclingtheClippings
Yourmowercomesfromthefactoryreadytorecyclethe
grassandleafclippingsbackintothelawn.
Ifthegrassbagisonthemowerandthebag-on-demand
leverisinthebaggingposition,movethelever
totherecyclingposition(refertoOperatingthe
Bag-on-DemandLever)beforerecyclingtheclippings.
Iftheside-dischargechuteisonthemower,removeit
(refertoRemovingtheSideDischargeChute)before
recyclingtheclippings.
BaggingtheClippings
Usethegrassbagwhenyouwanttocollectgrassand
leafclippingsfromthelawn.
Note:Ensurethebagisseatedinthecorrectposition.
WARNING
Aworngrassbagcouldallowsmallstonesand
othersimilardebristobethrownintheoperator'sor
bystander'sdirectionandresultinseriouspersonal
injuryordeathtotheoperatororbystanders.
Checkthegrassbagfrequently.Ifitisdamaged,
installanewTororeplacementbag.
Ifthesidedischargechuteisonthemower,removeit
(refertoRemovingtheSideDischargeChute)before
baggingtheclippings.Ifthebag-on-demandleverisin
therecyclingposition,moveittothebaggingposition
(refertoOperatingtheBag-on-DemandLever).
WARNING
Thebladeissharp;contactingthebladecanresult
inseriouspersonalinjury.
Stoptheengineandwaitforallmovingpartstostop
beforeleavingtheoperatingposition.
InstallingtheGrassBag
1.Raiseandholdupthereardeector(Figure13).
Figure13
1.Notches
3.Grassbagpin(2)
2.Reardeector
9
2.Installthegrassbag,ensuringthatthepinsonthe
bagrestinthenotchesonthehandle(Figure13).
3.Lowerthereardeector.
RemovingtheGrassBag
Toremovethebag,reversethestepsabove.
OperatingtheBag-on-DemandLever
Thebag-on-demandfeatureallowsyoutoeithercollect
orrecyclegrassandleafclippingswhilethegrassbag
isattachedtothemower.
Forbaggingthegrassandleafclippings,pressthe
buttononthebag-on-demandleverandmovethe
leverforwarduntilthebuttonontheleverpopsup
(Figure14)
Figure14
1.Bag-on-demandlever(inbaggingposition)
Forrecyclingthegrassandleafclippings,pressthe
buttonontheleverandmovetheleverrearward
untilthebuttonontheleverpopsup.
Important:Forproperoperation,remove
anygrassclippingsanddebrisfromthe
bag-on-demanddoorandthesurrounding
opening(Figure14)beforeyoumovethe
bag-on-demandleverfromonepositionto
another.
WARNING
Thebladeissharp;contactingthebladecan
resultinseriouspersonalinjury.Also,anopen
reardischargeareacouldallowsmallstones
andothersimilardebristobethrowninthe
operator'sorbystander'sdirectionandresultin
seriouspersonalinjuryordeathtotheoperator
orbystanders.
Stoptheengineandwaitforallmovingpartsto
stopbeforecleaningthebag-on-demanddoor
andthesurroundingopening.
Figure15
1.Cleanhere
Side-dischargingtheClippings
Usethesidedischargeforcuttingverytallgrass.
Ifthegrassbagisonthemowerandthebag-on-demand
leverisinthebaggingposition,movethelever
totherecyclingposition(refertoOperatingthe
Bag-on-DemandLever).
WARNING
Thebladeissharp;contactingthebladecanresult
inseriouspersonalinjury.
Stoptheengineandwaitforallmovingpartstostop
beforeleavingtheoperatingposition.
10
InstallingtheSideDischargeChute
Liftupthesidedeectorandinstallthesidedischarge
chute(Figure16).
Figure16
RemovingtheSideDischargeChute
Toremovethesidedischargechute,liftuptheside
deector,removethesidedischargechute,andlower
thesidedischargedeector.
OperatingTips
GeneralMowingTips
Cleartheareaofsticks,stones,wire,branches,and
otherdebristhatthebladecouldhit.
Avoidstrikingsolidobjectswiththeblade.Never
deliberatelymowoveranyobject.
Ifthemowerstrikesanobjectorstartstovibrate,
immediatelystoptheengine,disconnectthewire
fromthesparkplug,andexaminethemowerfor
damage.
Forbestperformance,installanewbladebeforethe
cuttingseasonbegins.
ReplacethebladewhennecessarywithaToro
replacementblade.
CuttingGrass
Cutonlyaboutathirdofthegrassbladeatatime.
Donotcutbelowthe2-1/8-inch(54mm)setting
unlessthegrassissparseoritislatefallwhengrass
growthbeginstoslowdown.RefertoAdjustingthe
CuttingHeight.
Whencuttinggrassover6inches(15cm)tall,mow
atthehighestcuttingheightsettingandwalkslower;
thenmowagainatalowersettingforthebestlawn
appearance.Ifthegrassistoolong,themowermay
plugandcausetheenginetostall.
Mowonlydrygrassorleaves.Wetgrassandleaves
tendtoclumpontheyardandcancausethemower
toplugortheenginetostall.
WARNING
Wetgrassorleavescancauseseriousinjuryif
youslipandcontacttheblade.Mowonlyindry
conditions.
Beawareofapotentialrehazardinverydry
conditions,followalllocalrewarnings,andkeep
themowerfreeofdrygrassandleafdebris.
Alternatethemowingdirection.Thishelpsdisperse
theclippingsoverthelawnforevenfertilization.
Ifthenishedlawnappearanceisunsatisfactory,try
oneormoreofthefollowing:
Replacethebladeorhaveitsharpened.
Walkataslowerpacewhilemowing.
Raisethecuttingheightonyourmower.
Cutthegrassmorefrequently.
Overlapcuttingswathsinsteadofcuttingafull
swathwitheachpass.
11
Setthecuttingheightonthefrontwheelsone
notchlowerthantherearwheels.Forexample,
setthefrontwheelsat2-1/8-inch(54mm)and
therearwheelsat2-1/2inches(64mm).
CuttingLeaves
Aftercuttingthelawn,ensurethathalfofthelawn
showsthroughthecutleafcover.Youmayneedto
makemorethanonepassovertheleaves.
Iftherearemorethan5inches(13cm)ofleaves
onthelawn,setthefrontcuttingheightoneortwo
notcheshigherthantherearcuttingheight.
Slowdownyourmowingspeedifthemowerdoes
notcuttheleavesnelyenough.
12
Maintenance
Note:Determinetheleftandrightsidesofthemachinefromthenormaloperatingposition.
RecommendedMaintenanceSchedule(s)
MaintenanceService
Interval
MaintenanceProcedure
Aftertherst5hours
Changetheengineoil.
Beforeeachuseordaily
Checktheengineoillevel.
Ensurethattheenginestopswithin3secondsafterreleasingthebladecontrolbar.
Cleangrassclippingsanddirtfromunderthemower.
Every25hours
Replacetheairlter;replaceitmorefrequentlyindustyoperatingconditions.
Beforestorage
Emptythefueltankbeforerepairsasdirectedandbeforeannualstorage.
Yearly
Changetheengineoil.
Replacethebladeorhaveitsharpened(morefrequentlyiftheedgedullsquickly).
Cleantheaircoolingsystem;cleanitmorefrequentlyindustyoperatingconditions.
Refertoyourengineoperator'smanual.
Refertoyourengineoperator'smanualforanyadditionalyearlymaintenance
procedures.
Important:Refertoyourengineoperator'smanualforadditionalmaintenanceprocedures.
Note:ReplacementpartsareavailablefromanAuthorizedServiceDealer(gotowww .toro.comtondthenearest
dealer)oratwww.shoptoro.com.
PreparingforMaintenance
1.Stoptheengineandwaitforallmovingpartstostop.
2.Disconnectthesparkplugwirefromthesparkplug
(Figure17)beforeperforminganymaintenance
procedure.
Figure17
3.Afterperformingthemaintenanceprocedure(s),
connectthesparkplugwiretothesparkplug.
Important:Beforetippingthemowertochange
theoilorreplacetheblade,allowthefueltank
torundrythroughnormalusage.Ifyoumust
tipthemowerpriortorunningoutoffuel,usea
handfuelpumptoremovethefuel.Alwaystip
themowerontoitsside,withtheairlterup.
WARNING
Tippingthemowermaycausethefueltoleak.
Gasolineisammable,explosiveandcancause
personalinjury.
Runtheenginedryorremovethegasolinewith
ahandpump;neversiphon.
13
ReplacingtheAirFilter
ServiceInterval:Every25hours
1.Useascrewdrivertoopentheairltercover
(Figure18).
Figure18
2.Replacetheairlter(Figure19).
Figure19
3.Installthecover.
ChangingtheEngineOil
ServiceInterval:Aftertherst5hours
Yearly
Runtheengineafewminutesbeforechangingtheoil
towarmit.Warmoilowsbetterandcarriesmore
contaminants.
1.Movethemowertoalevelsurface.
2.RefertoPreparingforMaintenance.
3.Removethedipstick(Figure20).
Figure20
1.Dipstick
4.Tipthemowerontoitssidewiththeairlterup
todraintheusedoiloutthroughtheoillltube
(Figure21).
Figure21
5.Returnthemowertotheoperatingposition.
6.Pourabout3/4ofthecrankcasecapacityofoilinto
theoillltube.
7.Wait3minutesfortheoiltosettle.
8.Wipethedipstickcleanwithacleancloth.
9.Insertthedipstickfullyintotheoillltube,then
removethedipstick.
10.Readtheoillevelonthedipstick.
Note:IftheoillevelisbelowtheAddmarkonthe
dipstick,slowlypourasmallamountofoilintothe
oillltubeandrepeatsteps8through10untiltheoil
levelisattheFullmarkonthedipstick(Figure20).
Important:Donotoverllthecrankcasewith
oilandruntheengine.Draintheexcessoiluntil
theoillevelonthedipstickreadsFull.
11.Installthedipstickintotheoillltubesecurely.
12.Disposeoftheusedoilproperlyatalocalrecycling
center.
14
ReplacingtheBlade
ServiceInterval:Yearly
Important:
Youwillneedatorquewrenchtoinstall
thebladeproperly
.Ifyoudonothaveatorque
wrenchorareuncomfortableperformingthis
procedure,contactanAuthorizedServiceDealer.
Examinethebladewheneveryourunoutofgasoline.If
thebladeisdamagedorcracked,replaceitimmediately.
Ifthebladeedgeisdullornicked,haveitsharpenedand
balanced,orreplaceit.
WARNING
Thebladeissharp;contactingthebladecanresult
inseriouspersonalinjury.
Weargloveswhenservicingtheblade.
1.RefertoPreparingforMaintenance.
2.Tipthemowerontoitssidewiththeairlterup.
3.Useablockofwoodtoholdthebladesteady
(Figure22).
Figure22
4.Removetheblade,savingallmountinghardware
(Figure22).
5.Installthenewbladeandallmountinghardware
(Figure23).
Figure23
Important:Positionthecurvedendsofthe
bladetopointtowardthemowerhousing.
6.Useatorquewrenchtotightenthebladeboltto
60ft-lb(82N-m).
Important:Abolttorquedto60ft-lb(82N-m)
isverytight.Whileholdingthebladewitha
blockofwood,putyourweightbehindthe
ratchetorwrenchandtightentheboltsecurely.
Thisboltisverydifculttoovertighten.
AdjustingtheSelf-propelDrive
Cable
Wheneveryouinstallanewself-propelcableorif
theself-propeldriveisoutofadjustment,adjustthe
self-propeldrivecable.
1.Loosenthecablesupportnut(Figure24).
15
Figure24
Thisgureissimpliedforthepurposeofclarity.
2.Pulldownthecablejacket(towardthemower)until
thereisnoslackinthecable(Figure25).
Figure25
Thisgureissimpliedforthepurposeofclarity.
3.Tightenthenutonthecablesupport.
CleaningtheMower
ServiceInterval:Beforeeachuseordaily
WARNING
Themowermaydislodgematerialfromunderthe
mowerhousing.
Weareyeprotection.
Stayintheoperatingposition(behindthe
handle)whentheengineisrunning.
Donotallowbystandersinthearea.
Forbestresults,cleanthemowersoonafteryouhave
completedmowing.
1.Lowerthemowertoitslowestcuttingheightsetting.
RefertoAdjustingtheCuttingHeight.
2.Movethemowerontoaatpavedsurface.
3.Washouttheareaunderthereardeectorwherethe
clippingsgofromthehousingtothegrassbag.
4.Attachagardenhosethatisconnectedtoawater
supplytothewashoutportonthemowerhousing
(Figure26).
Figure26
1.Washoutport
5.Turnthewateron.
6.Starttheengineandrunituntiltherearenomore
clippingsthatcomeoutfromunderthemower
housing.
7.Stoptheengine.
8.Shutoffthewateranddisconnectthegardenhose
fromthemower.
9.Starttheengineandrunitforafewminutestodry
thehousingtopreventitfromrusting.
10.Allowtheenginetocoolbeforestoringthemower
inanenclosedarea.
16
Storage
Storethemowerinacool,clean,dryplace.
PreparingtheMowerfor
Storage
WARNING
Gasolinevaporscanexplode.
Donotstoregasolinemorethan30days.
Donotstorethemowerinanenclosurenearan
opename.
Allowtheenginetocoolbeforestoringit.
1.Onthelastrefuelingoftheyear,addfuelstabilizer
tothefuelasdirectedbytheenginemanufacturer.
2.Disposeofanyunusedfuelproperly.Recycleit
accordingtolocalcodes,oruseitinyourautomobile.
Note:Oldfuelinthefueltankistheleadingcause
ofhardstarting.Donotstorefuelwithoutstabilizer
morethan30days,anddonotstorestabilizedfuel
morethan90days.
3.Runthemoweruntiltheenginestopsfromrunning
outoffuel.
4.Starttheengineagain.
5.Allowtheenginetorununtilitstops.Whenyoucan
nolongerstarttheengine,itissufcientlydry.
6.Disconnectthewirefromthesparkplug.
7.Removethesparkplug,add1oz.(30ml)ofoil
throughthesparkplughole,andpullthestarterrope
slowlyseveraltimestodistributeoilthroughoutthe
cylindertopreventcylindercorrosionduringthe
off-season.
8.Looselyinstallthesparkplug.
9.Tightenallnuts,bolts,andscrews.
FoldingtheHandle
WARNING
Foldingorunfoldingthehandleimproperlycan
damagethecables,causinganunsafeoperating
condition.
Donotdamagethecableswhenfoldingor
unfoldingthehandle.
Ifacableisdamaged,contactanAuthorized
ServiceDealer.
1.Loosenthehandleknobsuntilyoucanmovethe
upperhandlefreely.
2.FoldtheupperhandleforwardasshowninFigure27.
Important:Routethecablestotheoutsideof
thehandleknobsasyoufoldthehandle.
Figure27
3.Tounfoldthehandle,reversethestepsabove.
RemovingtheMowerfrom
Storage
Connectthewiretothesparkplug.
17
Notes:
18
Notes:
19
22inRecycler
®
20inMulcher/Bagger
WalkPowerMowers
TheToroTotalCoverageGuarantee
A2-YearFullWarranty(45DayLimitedWarrantyforCommercialUse)
TheToroGTSStartingGuarantee
A3-YearFullWarranty(NotApplicableforCommercialUse)
ConditionsandProductsCovered
TheToroCompanyanditsafliate,T oroWarrantyCompany,pursuantto
anagreementbetweenthem,jointlypromisetorepairtheToroProduct
listedbelowifusedforresidentialpurposes*;ifitisdefectiveinmaterials
orworkmanshiporifitstopsfunctioningduetothefailureofacomponent;
oriftheT oroGTS(GuaranteedtoStart)enginewillnotstartontherstor
secondpull,providedtheroutinemaintenancerequiredintheOperator's
Manualhavebeenperformed.
Thiswarrantycoversthecostofpartsandlabor,butyoumustpay
transportationcosts.
Thefollowingtimeperiodsapplyfromthedateofpurchase:
ProductsWarrantyPeriod
22inRecyclerand20inMulcher/Bagger
andAttachments
2-yearfullwarranty
GTS(GuaranteedtoStart)3-yearfullwarranty
PowerTrain**3-yearfullwarranty
Battery
1-yearfullwarranty
LimitedWarrantyforCommercialUse*
Gas-poweredToroProductsusedforcommercial,institutional,or
rentaluse,arewarrantedfor45daysagainstdefectsinmaterialsor
workmanship.Componentsfailingduetonormalweararenotcovered
bythiswarranty.
TheT oroGTS(GuaranteedtoStart)StartingGuaranteedoesnotapply
whentheproductisusedcommercially*.
InstructionsforObtainingWarrantyService
IfyouthinkthatyourToroProductcontainsadefectinmaterialsor
workmanship,orifanormal,able-bodiedadultcannolongerstartyour
product'sengineinoneortwopulls,followthisprocedure:
1.ContactanyAuthorizedT oroServiceDealertoarrangeserviceattheir
dealership.T olocateadealerconvenienttoyou,refertotheYellow
Pagesofyourtelephonedirectory(lookunder“LawnMowers”)or
accessourwebsiteatwww.T oro.com.Y oumayalsocallthenumbers
listedinitem#3tousethe24-hourT oroDealerlocatorsystem.
2.Bringtheproductandyourproofofpurchase(salesreceipt)tothe
ServiceDealer.Thedealerwilldiagnosetheproblemanddetermine
ifitiscoveredunderwarranty.
3.IfforanyreasonyouaredissatisedwiththeServiceDealers
analysisorwiththeassistanceprovided,contactusat:
CustomerCareDepartment,RLCDivision
TheToroCompany
8111LyndaleAvenueSouth
Bloomington,MN55420-1196
Tollfreeat866-214-9807(U.S.customers)
Tollfreeat866-214-9808(Canadiancustomers)
OwnerResponsibilities
YoumustmaintainyourT oroProductbyfollowingthemaintenance
proceduresdescribedintheOperator'sManual.Suchroutine
maintenance,whetherperformedbyadealerorbyyou,isatyourexpense.
ItemsandConditionsNotCovered
Thereisnootherexpresswarrantyexceptforspecialemissionsystem
coverageandenginewarrantycoverageonsomeproducts.Thisexpress
warrantydoesnotcoverthefollowing:
Costofregularmaintenanceserviceorparts,suchaslters,fuel,
lubricants,oilchanges,sparkplugs,airltersbladesharpening
orwornblades,cable/linkageadjustments,orbrakeandclutch
adjustments
Anyproductorpartwhichhasbeenalteredormisusedandrequires
replacementorrepairduetoaccidentsorlackofpropermaintenance
Repairsnecessaryduetofailuretousefreshfuel(lessthanone
monthold),orfailuretoproperlypreparetheunitpriortoanyperiod
ofnon-useoveronemonth
Pickupanddeliverycharges
Operationalmisuse,neglect,oraccidents
RepairsorattemptedrepairsbyanyoneotherthananAuthorized
ToroServiceDealer
Repairsoradjustmentstocorrectstartingdifcultiesduetothe
following:
failuretofollowpropermaintenanceprocedures
rotarymowerbladestrikinganobject
contaminantsinthefuelsystem
improperfuel(consultyourOperator'sManualifindoubt)
failuretodrainthefuelsystempriortoanyperiodofnon-use
overonemonth
Specialoperationalconditionswherestartingmayrequiremorethan
twopulls:
rsttimestartsafterextendedperiodofnon-useoverthree
monthsorseasonalstorage
cooltemperaturestartssuchasthosefoundinearlyspringand
lateautumn
improperstartingprocedures-ifyouarehavingdifcultystarting
yourunit,pleasechecktheOperator'sManualtoensurethat
youareusingthecorrectstartingprocedures.Thiscansavean
unnecessaryvisittoanAuthorizedT oroServiceDealer.
GeneralConditions
Allrepairscoveredbythesewarrantiesmustbeperformedbyan
AuthorizedT oroServiceDealerusingT oro-approvedreplacementparts.
RepairbyanAuthorizedT oroServiceDealerisyoursoleremedyunder
thiswarranty.
NeitherTheToroCompanynorToroWarrantyCompanyisliablefor
indirect,incidental,orconsequentialdamagesinconnectionwiththe
useoftheToroProductscoveredbythesewarranties,includingany
costorexpenseofprovidingsubstituteequipmentorserviceduring
reasonableperiodsofmalfunctionornon-usependingcompletionof
repairsunderthesewarranties.
Somestatesdonotallowexclusionsofincidentalorconsequential
damages,sotheaboveexclusionsmaynotapplytoyou.
Thiswarrantygivesyouspeciclegalrights,andyoumayalsohaveother
rightswhichvaryfromstatetostate.
CountriesOtherthantheUnitedStatesorCanada
CustomerswhohavepurchasedT oroproductsexportedfromtheUnitedStatesorCanadashouldcontacttheirToroDistributor(Dealer)toobtain
guaranteepoliciesforyourcountry,province,orstate.IfforanyreasonyouaredissatisedwithyourDistributor'sserviceorhavedifcultyobtaining
guaranteeinformation,contacttheT oroimporter.Ifallotherremediesfail,youmaycontactusatT oroWarrantyCompany.
*Residentialpurposesmeansuseoftheproductonthesamelotasyourhome.Useatmorethanonelocation,orinstitutionalor
rentaluse,isconsideredcommercialuse,andthecommercialusewarrantywouldapply.
**PowerTraincoverageincludesengineandtransmissiononly.Thetransmissionisdenedasthegearcase,internalcomponents,anddriveaxles.
374-0254RevA
  • Page 1 1
  • Page 2 2
  • Page 3 3
  • Page 4 4
  • Page 5 5
  • Page 6 6
  • Page 7 7
  • Page 8 8
  • Page 9 9
  • Page 10 10
  • Page 11 11
  • Page 12 12
  • Page 13 13
  • Page 14 14
  • Page 15 15
  • Page 16 16
  • Page 17 17
  • Page 18 18
  • Page 19 19
  • Page 20 20
  • Page 21 21
  • Page 22 22
  • Page 23 23
  • Page 24 24
  • Page 25 25
  • Page 26 26
  • Page 27 27
  • Page 28 28
  • Page 29 29
  • Page 30 30
  • Page 31 31
  • Page 32 32
  • Page 33 33
  • Page 34 34
  • Page 35 35
  • Page 36 36
  • Page 37 37
  • Page 38 38
  • Page 39 39
  • Page 40 40

Toro 22in Recycler Lawn Mower User manual

Category
Lawnmowers
Type
User manual

Ask a question and I''ll find the answer in the document

Finding information in a document is now easier with AI