Makita LW1401X2 User manual

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Power tools
Type
User manual

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INSTRUCTION MANUAL
MANUEL D'INSTRUCTION
MANUAL DE INSTRUCCIONES
Portable Cut-Off
Scie à Coupe d’Onglet à Métaux
(Disque)
Tronzadora de Metal
LW1400
LW1401
IMPORTANT: Read Before Using.
IMPORTANT : Lire avant usage.
IMPORTANTE: Lea antes de usar.
DOUBLE INSULATION
DOUBLE ISOLATION
DOBLE AISLAMIENTO
2 ENGLISH
ENGLISH (Original instructions)
SPECIFICATIONS
Model: LW1400 LW1401
Wheel diameter 355 mm (14″)
Hole diameter 25.4 mm (1″)
No load speed 3,800 /min
Dimensions
(L x W x H)
With European type safety
guard
530 mm x 295 mm x 640 mm
(20-7/8″ x 11-5/8 x 25-1/4″)
500 mm x 295 mm x 640 mm
(19-3/4″ x 11-5/8″ x 25-1/4″)
With safety guard other than
European type
530 mm x 290 mm x 640 mm
(20-7/8″ x 11-3/8″ x 25-1/4″)
500 mm x 290 mm x 620 mm
(19-3/4″ x 11-3/8″ x 24-3/8″)
Net weight With European type safety
guard and under cover
17.2 kg (37.9 lbs) 16.8 kg (37.0 lbs)
Safety class
/II
Due to our continuing program of research and development, the specications herein are subject to change
without notice.
Specications may differ from country to country.
Weight according to EPTA-Procedure 01/2003
The shape and weight vary depending on the specications which differ country to country.
For your own safety, read
instruction manual before oper-
ating tool.
Save it for future reference.
General safety precautions (For all
tools)
1. KNOW YOUR POWER TOOL. Read the owner's
manual carefully. Learn the tool's applications
and limitations, as well as the specic poten-
tial hazards peculiar to it.
2.
KEEP GUARDS IN PLACE and in working order.
3. REMOVE ADJUSTING KEYS AND WRENCHES.
Form habit of checking to see that keys and
adjusting wrenches are removed from tool
before turning it on.
4. KEEP WORK AREA CLEAN. Cluttered areas
and benches invite accidents.
5. DO NOT USE IN DANGEROUS ENVIRONMENT.
Do not use power tools in damp or wet loca-
tions, or expose them to rain. Keep work area
well lighted. Do not use tool in presence of
ammable liquids or gases.
6. KEEP CHILDREN AWAY. All visitors should be
kept safe distance from work area.
7. MAKE WORKSHOP KID PROOF with padlocks,
master switches, or by removing starter keys.
8. DO NOT FORCE TOOL. It will do the job better
and safer at the rate for which it was designed.
9. USE RIGHT TOOL. Do not force tool or attach-
ment to do a job for which it was not designed.
10. WEAR PROPER APPAREL. Do not wear loose
clothing, gloves, neckties, rings, bracelets, or
other jewelry which may get caught in moving
parts. Nonslip footwear is recommended. Wear
protective hair covering to contain long hair.
11. ALWAYS USE SAFETY GLASSES. Also use
face or dust mask if cutting operation is dusty.
Everyday eyeglasses only have impact resis-
tant lenses, they are NOT safety glasses.
12. SECURE WORK. Use clamps or a vise to hold
work when practical. It's safer than using your
hand and it frees both hands to operate tool.
13. DO NOT OVERREACH. Keep proper footing
and balance at all times.
14. MAINTAIN TOOLS WITH CARE. Keep tools
sharp and clean for best and safest perfor-
mance. Follow instructions for lubricating and
changing accessories.
15. DISCONNECT TOOLS before servicing; when
changing accessories such as blades, bits,
cutters, and the like.
16. REDUCE THE RISK OF UNINTENTIONAL
STARTING. Make sure switch is in off position
before plugging in.
17. USE RECOMMENDED ACCESSORIES. Consult
the owner's manual for recommended acces-
sories. The use of improper accessories may
cause risk of injury to persons.
18. NEVER STAND ON TOOL. Serious injury could
occur if the tool is tipped or if the cutting tool
is unintentionally contacted.
19. CHECK DAMAGED PARTS. Before further use
of the tool, a guard or other part that is dam-
aged should be carefully checked to determine
that it will operate properly and perform its
intended function - check for alignment of
moving parts, binding of moving parts, break-
age of parts, mounting, and any other condi-
tions that may affect its operation. A guard or
other part that is damaged should be properly
repaired or replaced.
20. DIRECTION OF FEED. Feed work into a blade
or cutter against the direction of rotation of the
blade or cutter only.
3 ENGLISH
21. NEVER LEAVE TOOL RUNNING UNATTENDED.
TURN POWER OFF. Do not leave tool until it
comes to a complete stop.
22. REPLACEMENT PARTS. When servicing, use
only identical replacement parts.
23. POLARIZED PLUGS. To reduce the risk of elec-
tric shock, this equipment has a polarized plug
(one blade is wider than the other). This plug
will t in a polarized outlet only one way. If the
plug does not t fully in the outlet, reverse the
plug. If it still does not t, contact a qualied
electrician to install the proper outlet. Do not
change the plug in any way.
VOLTAGE WARNING: Before connecting the tool
to a power source (receptacle, outlet, etc.) be sure
the voltage supplied is the same as that specied
on the nameplate of the tool. A power source with
voltage greater than that specied for the tool can
result in SERIOUS INJURY to the user- as well as
damage to the tool. If in doubt, DO NOT PLUG IN
THE TOOL. Using a power source with voltage less
than the nameplate rating is harmful to the motor.
USE PROPER EXTENSION CORD. Make sure your
extension cord is in good condition. When using an
extension cord, be sure to use one heavy enough to
carry the current your product will draw. An under-
sized cord will cause a drop in line voltage resulting
in loss of power and overheating. Table 1 shows the
correct size to use depending on cord length and
nameplate ampere rating. If in doubt, use the next
heavier gage. The smaller the gage number, the
heavier the cord.
Table 1: Minimum gage for cord
Ampere Rating Volts Total length of cord in feet
120V 25 ft. 50 ft. 100 ft. 150 ft.
220V - 240V 50 ft. 100 ft. 200 ft. 300 ft.
More Than Not More Than AWG
0 6 18 16 16 14
6 10 18 16 14 12
10 12 16 16 14 12
12 16 14 12 Not Recommended
Specic safety rules
DO NOT let comfort or familiarity with product
(gained from repeated use) replace strict adherence
to portable cut-off safety rules. If you use this tool
unsafely or incorrectly, you can suffer serious per-
sonal injury.
1. Wear hearing protection during extended
period of operation.
2. Use only wheels having a maximum operat-
ing speed at least as high as "No Load RPM"
marked on the tool’s nameplate. Use only
berglass-reinforced cut-off wheels.
3. Check the wheel carefully for cracks or dam-
age before operation. Replace cracked or dam-
aged wheel immediately. Run the tool (with
guard) at no load for about a minute, holding
tool away from others. If wheel is awed, it will
likely separate during this test.
4. Secure the wheel carefully.
5. Use only anges specied for this tool.
6. Be careful not to damage the spindle, anges
(especially the installing surface) or bolt.
Damage to these parts could result in wheel
breakage.
7. Do not operate the tool without guards in
place. Check wheel guard for proper closing
before each use. Do not operate the tool if
wheel guard does not move freely and close
instantly. Never clamp or tie the wheel guard
into the open position.
8. Hold the handle rmly.
9. Keep hands away from rotating parts.
10. Make sure the wheel is not contacting the
workpiece before the switch is turned on.
11. Before using the tool on an actual workpiece,
let it run for a while. Watch for vibration or
wobbling that could indicate poor installation
or a poorly balanced wheel.
12. Watch out for ying sparks when operating.
They can cause injury or ignite combustible
materials.
13. Remove material or debris from the area
that might be ignited by sparks. Be sure that
others are not in the path of the sparks. Keep
a proper, charged re extinguisher closely
available.
14. Use the cutting edge of the wheel only. Never
use side surface.
15. Do not attempt to keep the trigger in the ON
position.
16. If the wheel stops during operation, makes an
odd noise or begins to vibrate, switch off the
tool immediately.
17. Turn off the tool and wait for the wheel to
stop before moving workpiece or changing
settings.
18. Do not touch the workpiece immediately after
operation; it is extremely hot and could burn
your skin.
19. Store wheels in a dry location only.
SAVE THESE INSTRUCTIONS.
WARNING: MISUSE or failure to follow the
safety rules stated in this instruction manual may
cause serious personal injury.
4 ENGLISH
Symbols
The followings show the symbols used for tool.
volts
amperes
hertz
alternating current
Class II Construction
revolutions or reciprocation per minute
INSTALLATION
WARNING: This tool produces spark when
cutting a workpiece. Do not install this tool in
the place in which ammable and/or explosive
materials might be ignited by the spark from the
tool. Also make sure that there is no such material
near the tool before starting the operation.
Securing the base
This tool should be bolted with two bolts to a level and
stable surface using the bolt holes provided in the tool's
base. This will help prevent tipping over and possible
personal injury.
1
2
1. Bolt holes 2. Base
FUNCTIONAL
DESCRIPTION
CAUTION: Always be sure that the tool is
switched off and unplugged before adjusting or
checking function on the tool.
Unlocking/locking tool head
The tool head can be locked. Always lock the tool head
when not in use or carrying.
For LW1400
To unlock, depress the tool head slightly and push the
lock pin. To lock, return the lock pin while holding down
the tool head.
1
1. Lock pin
For LW1401
Unhook the lock chain from the hook. Always hook the
lock chain to the hook when not in use.
2
1
1. Hook 2. Lock chain
Switch action
WARNING: Before plugging in the tool,
always check to see that the switch trigger actu-
ates properly and returns to the "OFF" position
when released.
5 ENGLISH
1
2
1. Lock-off button 2. Switch trigger
To prevent the switch trigger from being accidentally
pulled, a lock-off button is provided. To start the tool,
press the lock-off button and pull the switch trigger.
Release the switch trigger to stop.
WARNING: NEVER defeat the lock-off button
by taping down or some other means. A switch with
a negated lock-off button may result in unintentional
operation and serious personal injury.
WARNING: NEVER use the tool if it runs when
you simply pull the switch trigger without press-
ing the lock-off button. A switch in need of repair
may result in unintentional operation and serious
personal injury. Return tool to a Makita service center
for proper repairs BEFORE further usage.
NOTICE: Do not pull the switch trigger hard
without pressing in the lock-off button. This can
cause switch breakage.
Interval between vise and guide
plate
CAUTION: After adjusting the interval
between the vise and the guide plate, make
sure that the guide plate is properly secured.
Insufcient xing may result in personal injury.
The following interval settings of the vise are available:
0 - 170 mm (0″- 6-11/16″) (original setting)
35 - 205 mm (1-3/8″- 8-1/16″)
70 - 240 mm (2-3/4″- 9-7/16″)
If your work requires different setting, proceed as fol-
lows to change the spacing or interval.
For LW1400
Loosen the screw on the guide plate. Move the guide
plate to the desired position then tighten the screw.
1
2
1. Screw 2. Guide plate
For LW1401
Remove the two hex bolts using a socket wrench. Move
the guide plate to the desired position and secure it with
the hex bolts.
1
2
1. Guide plate 2. Hex bolts
Cutting angle adjustment
CAUTION: After adjusting the angle of the
guide plate, make sure that the guide plate is
properly secured. Insufcient xing may result in
personal injury.
For LW1400
Turn the lever counterclockwise. Move the guide plate
to the desired angle and fully tighten the lever.
6 ENGLISH
1
2
1. Guide plate 2. Lever
For LW1401
NOTICE: When performing right miter cut,
always set the guide plate at 0 - 170 mm (0″-
6-11/16″) position. Setting at the 35 - 205 mm
(1-3/8″- 8-1/16″) or 70 - 240 mm (2-3/4″- 9-7/16″)
position hinders the movement of stopper plate,
which results in a failure cut.
Loosen the two hex bolts using a socket wrench. Turn
the guide plate to the desired angle and secure it with
the hex bolts. Be careful not to move the set angle while
securing the hex bolts.
1
2
1. Guide plate 2. Hex bolts
NOTE: The scale on the guide plate is only a rough
indication. For more accurate angle, use a protractor
or triangle ruler. Keep the handle down so that the
cut-off wheel extends into the base. At the same time,
adjust the angle between the guide plate and the cut-
off wheel with a protractor or triangle ruler.
Stopper plate
For LW1401 only (country specic)
A
B
1
1. Stopper plate
The stopper plate prevents the cut-off wheel from
contacting the workbench or oor. When a new cut-off
wheel is installed, set the stopper plate to position (A).
When the cut-off wheel wears down to the extent that
the lower portion of the workpiece is left uncut, set the
stopper plate to position (B) to allow increased cutting
capacity with a worn down wheel.
ASSEMBLY
CAUTION: Always be sure that the tool is
switched off and unplugged before carrying out
any work on the tool.
Removing or installing cut-off wheel
CAUTION: Be sure to tighten the toolless
clamp or hex bolt securely. Insufcient tightening
may result in severe injury. When tightening the hex
bolt, use the socket wrench provided with the tool to
assure proper tightening.
CAUTION: Always use only the proper inner
and outer anges which are provided with the
tool.
CAUTION: Always lower the safety guard
after replacing the wheel.
7 ENGLISH
4
5
6
1
2
3
1. Inner ange 2. Ring 3. O-ring 4. Cut-off wheel
5. Outer ange 6. Toolless clamp / Hex bolt
For LW1400
Raise the safety guard. Turn the toolless clamp coun-
terclockwise while holding down the shaft lock. Then
remove the toolless clamp, outer ange and cut-off
wheel. When removing the cut-off wheel, do not remove
the inner ange as well as the ring and O-ring.
2
1
1. Shaft lock 2. Toolless clamp
To install the cut-off wheel, follow the removal proce-
dures in reverse. Make sure to t the hole of cut-off
wheel to the ring and return the safety guard.
For LW1401
Raise the safety guard. Turn the hex bolt counterclock-
wise using a socket wrench while holding down the
shaft lock. Then remove the hex bolt, outer ange and
wheel.
1
2
1. Shaft lock 2. Hex bolt
To install the wheel, follow the removal procedures in
reverse. Make sure to t the hole of cut-off wheel to the
ring and return the safety guard.
OPERATION
CAUTION: Proper handle pressure during
cutting and maximum cutting efciency can
be determined by the amount of sparks that is
produced while cutting. Do not force the cut
by applying excessive pressure on the handle.
Reduced cutting efciency, premature wheel wear, as
well as, possible damage to the tool, cut-off wheel or
workpiece may result.
Hold the handle rmly. Switch on the tool and wait until
the wheel attains full speed before lowering gently
into the cut. When the wheel contacts the workpiece,
gradually bear down on the handle to perform the cut.
When the cut is completed, switch off the tool and wait
until the wheel has come to a complete stop before
returning the handle to the fully elevated position.
Cutting capacity
Maximum cutting capacity varies depending on the
cutting angle and workpiece shape.
Max. cutting capacity with a brand-new cut-off
wheel
Cutting angle /
Workpiece shape
90° 45°
127 mm
(5″)
127 mm
(5″)
115 x 130 mm
(4-1/2″x 5-1/8″)
102 x 194 mm
(4″x 7-5/8″)
70 x 233 mm
(2-3/4″-9-1/8″)
115 x 103 mm
(4-1/2″- 4-1/16″)
8 ENGLISH
Cutting angle /
Workpiece shape
90° 45°
119 x 119 mm
(4-11/16″x
4-11/16″)
106 x 106 mm
(4-3/16″x 4-3/16″)
137 x 137 x 10 mm
(5-3/8″x 5-3/8″x
3/8″)
100 x 100 x 10 mm
(4″x 4″x 3/8″)
Securing workpiece
CAUTION: Always place the thread holder on
the shaft threads when securing the workpiece.
Failure to do so may result in insufcient securing of
the workpiece. This could cause the workpiece to be
ejected or cause a dangerous breakage of the wheel.
While the thread holder is lifted, the vise plate can be
moved in and out quickly. To grip a workpiece, push the
handle until the vise plate contacts the workpiece then
return the thread holder. Turn the handle clockwise until
the workpiece is securely retained.
1
2 3
1. Handle 2. Thread holder 3. Vise plate
When the cut-off wheel has worn down considerably,
place a spacer block behind the workpiece as shown
in the gure. You can more efciently utilize the worn
wheel by using the mid point on the periphery of the
wheel to cut the workpiece. Use a sturdy and non-am-
mable material for a spacer block.
1
1. Spacer block
When cutting workpieces over 85 mm (3-3/8″) wide at
an angle, attach a straight piece of wood (spacer) over
190 mm (7-1/2″) long x 45 mm (1-3/4″) wide to the guide
plate as shown in the gure. Attach this spacer with
screws through the holes in the guide plate. Make sure
that the cut-off wheel does not contact the spacer when
the tool head is depressed.
1
2
3
4
1. Guide plate 2. Spacer block over 190 mm (7-1/2″)
long x 45 mm (1-3/4″) wide 3. Workpiece over 85
mm (3-3/8″) wide 4. Vise plate
When the cut-off wheel has worn down, raise the cutting
position by putting a spacer block which is slightly nar-
rower than the workpiece as shown in the gure. This
will help you to utilize the wheel economically.
1 2 3
4
1. Vise plate 2. Workpiece diameter 3. Guide plate
4. Spacer block width
Long workpieces must be supported by blocks on
either side so that it will be level with the base top. Use
non-ammable material for supporting blocks.
9 ENGLISH
1
1. Supporting block
Carrying tool
Fold down the tool head and lock it. Hold the handle
when carrying.
MAINTENANCE
CAUTION: Always be sure that the tool is
switched off and unplugged before attempting to
perform inspection or maintenance.
NOTICE: Never use gasoline, benzine, thinner,
alcohol or the like. Discoloration, deformation or
cracks may result.
Replacing carbon brushes
1
1. Limit mark
Check the carbon brushes regularly.
Replace them when they wear down to the limit mark.
Keep the carbon brushes clean and free to slip in the
holders. Both carbon brushes should be replaced at the
same time. Use only identical carbon brushes.
1. Use a screwdriver to remove the brush holder
caps.
2. Take out the worn carbon brushes, insert the new
ones and secure the brush holder caps.
1
1. Brush holder cap
OPTIONAL
ACCESSORIES
CAUTION: These accessories or attachments
are recommended for use with your Makita tool
specied in this manual. The use of any other
accessories or attachments might present a risk of
injury to persons. Only use accessory or attachment
for its stated purpose.
If you need any assistance for more details regard-
ing these accessories, ask your local Makita Service
Center.
Abrasive cut-off wheels
Socket wrench (for LW1401 only)
NOTE: Some items in the list may be included in the
tool package as standard accessories. They may
differ from country to country.
MAKITA LIMITED ONE YEAR
WARRANTY
Warranty Policy
Every Makita tool is thoroughly inspected and tested
before leaving the factory. It is warranted to be free of
defects from workmanship and materials for the period
of ONE YEAR from the date of original purchase.
Should any trouble develop during this one year period,
return the COMPLETE tool, freight prepaid, to one
of Makita’s Factory or Authorized Service Centers. If
inspection shows the trouble is caused by defective
workmanship or material, Makita will repair (or at our
option, replace) without charge.
This Warranty does not apply where:
10 ENGLISH
repairs have been made or attempted by others:
repairs are required because of normal wear and
tear:
the tool has been abused, misused or improperly
maintained:
alterations have been made to the tool.
IN NO EVENT SHALL MAKITA BE LIABLE FOR ANY
INDIRECT, INCIDENTAL OR CONSEQUENTIAL
DAMAGES FROM THE SALE OR USE OF THE
PRODUCT. THIS DISCLAIMER APPLIES BOTH
DURING AND AFTER THE TERM OF THIS
WARRANTY.
MAKITA DISCLAIMS LIABILITY FOR ANY IMPLIED
WARRANTIES, INCLUDING IMPLIED WARRANTIES
OF "MERCHANTABILITY" AND "FITNESS FOR A
SPECIFIC PURPOSE," AFTER THE ONE YEAR TERM
OF THIS WARRANTY.
This Warranty gives you specic legal rights, and you
may also have other rights which vary from state to
state. Some states do not allow the exclusion or lim-
itation of incidental or consequential damages, so the
above limitation or exclusion may not apply to you.
Some states do not allow limitation on how long an
implied warranty lasts, so the above limitation may not
apply to you.
Some dust created by power sanding, sawing, grinding, drilling, and other
construction activities contains chemicals known to the State of California
to cause cancer, birth defects or other reproductive harm. Some examples
of these chemicals are:
• lead from lead-based paints,
• crystalline silica from bricks and cement and other masonry products, and
• arsenic and chromium from chemically-treated lumber.
Your risk from these exposures varies, depending on how often you do this
type of work. To reduce your exposure to these chemicals: work in a well
ventilated area, and work with approved safety equipment, such as those
dust masks that are specially designed to filter out microscopic particles.
WARNING
< USA only >
ADVERTENCIA
Algunos polvos creados por el lijado, aserrado, esmerilado, taladrado y
otras actividades de la construcción contienen sustancias químicas
reconocidas por el Estado de California como causantes de cáncer, defectos
de nacimiento y otros peligros de reproducción. Algunos ejemplos de estos
productos químicos son:
• plomo de pinturas a base de plomo,
• sílice cristalino de ladrillos y cemento y otros productos de albañilería, y
• arsénico y cromo de maderas tratadas químicamente.
El riesgo al que se expone varía, dependiendo de la frecuencia con la que
realice este tipo de trabajo. Para reducir la exposición a estos productos
químicos: trabaje en un área bien ventilada y póngase el equipo de seguridad
indicado, tal como las máscaras contra polvo que están especialmente
diseñadas para filtrar partículas microscópicas.
< Sólo en los Estados Unidos >
Makita Corporation
3-11-8, Sumiyoshi-cho,
Anjo, Aichi 446-8502 Japan
www.makita.com
885456A943
LW1400-1
EN, FRCA,
ESMX
20151015
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Makita LW1401X2 User manual

Category
Power tools
Type
User manual
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