ESAB Apparatus Repair, Apparatus Repair Manual User manual

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ESAB Welding & Cutting Products
Florence, SC
Section Item Page Date
APPARATUS
REPAIR MANUAL
RM
TABLE
of
CONTENTS
APPARATUS
REPAIR
MANUAL
ARM T of C 1 5/99
Section ..................Description ..................................................................... File Size ........ Pages
Section A ................Introduction .......................................................................... 356 kb ................2
Section E ................Welding & Heating Torches ............................................... 1498 kb..............32
Section F ................ Cutting Attachments .......................................................... 1264 kb..............23
Section G ............... Cutting & Scarfing Torches ................................................ 2340 kb..............47
Section H................ Table of Contents for Regulators ......................................... 460 kb................ 4
Section H-01 .......... Regulators - General ........................................................... 685 kb................8
Section H-02 .......... R-1900 - PUROX
®
Single Stage Regulators ..................... 1145 kb..............19
Section H-03 .......... R5500 - OXWELD
®
Single Stage Regulators.................... 1457 kb.............. 27
Section H-04 .......... R-76 - Trimline
®
Single Stage Regulators ......................... 1818 kb..............28
Section H-05 .......... R-2200 Series Regulators ................................................. 1037 kb.............. 19
Section H-06 .......... R-2100 - OXWELD
®
Two Stage Regulators ...................... 1424 kb..............21
Section H-07 .......... R-2000 - PUROX
®
Two Stage Regulators ......................... 1169 kb ..............18
Section H-08 .......... R-77 - Trimeline
®
Two Stage Regulators ........................... 1435 kb.............. 22
Section H-09 .......... R-5000 Series Regulators ................................................... 815 kb.............. 13
Section H-10 .......... R-27 Series Regulators ..................................................... 1120 kb..............28
Section H-11 ........... R-8900 Series Regulators ................................................... 631 kb................9
Section H-12 .......... R-1700 Series Regulators ................................................... 566 kb................ 8
Section H-13 .......... R-50 Series Regulators ....................................................... 567 kb................ 9
Section H-14 .......... Laboratory Regulators ......................................................... 536 kb................ 7
Section H-15 .......... R-36 Series Regulators ....................................................... 631 kb.............. 16
Section H-16 .......... R-72 Series Regulators ....................................................... 392 kb................ 6
Section H-17 .......... R-33 SeriesFlowmeter Regulators ...................................... 398 kb................ 6
Section J ................ Flowmeters .......................................................................... 578 kb................9
ESAB Welding & Cutting Products
Florence, SC
Section Item Page Date
APPARATUS
REPAIR MANUAL
RM
INTRO 0 1 7/98
INTRODUCTION
APPARATUS
REPAIR
MANUAL
INTRODUCTION
This Repair Manual is designed for use by any facility which repairs ESAB, L-TEC or Linde gas
torches, cutting attachments, and regulators even though the procedures described are those followed
by ESAB Welding & Cutting Products in its own facilities to qualify for UL listing of remanufactured
product.
Re-manufacturing involves more than simply replacing defective parts. In fact, ESAB’s procedures
require complete disassembly, automatic replacement of all non-metallic parts, replacement of all
worn or damaged metallic parts, thorough cleaning of all parts not replaced, and testing after re-
assembly to ensure compliance with the original factory specifications.
The UL label which is applied by the factory before a new piece of ESAB gas apparatus is shipped
should be removed whenever a torch or regulator is repaired outside a ESAB re-manufacturing facili-
ty (even when ESAB’s procedures are followed) unless the repairing facility has obtained UL ap-
proval for listing of remanufactured product.
Subscribers to this manual have been placed on a mailing list to receive revised drawings and proce-
dures as they are issued. Questions concerning this manual content should be directed to your ESAB
Region Office or your supplier of ESAB parts.
The terms Oxweld, Purox and Prest-O-Lite are registered trademarks of ESAB Welding & Cutting Products.
SECTION E
APPARATUS
REPAIR MANUAL
SECTION E
WELDING TORCHES
Welding / Heating
Torches
ESAB Welding & Cutting Products
Florence, SC
Section Item Page Date
APPARATUS
REPAIR MANUAL
RM
E T of C 1 1/90
TABLE OF CONTENTS
WELDING TORCHES
ESAB Welding & Cutting Products
Florence, SC
Section Item Page Date
APPARATUS
REPAIR MANUAL
RM
E-1 1 1 10/80
GENERAL INFORMATION
WELDING TORCHES
The terms Oxweld, Purox and Prest-O-Lite are registered trademarks of ESAB Welding & Cutting Products.
ESAB
ESAB Welding & Cutting Products
Florence, SC
Section Item Page Date
APPARATUS
REPAIR MANUAL
RM
E-1 2 1 1/90
TOOLS and SUPPLIES
WELDING TORCHES
ESAB Welding & Cutting Products
Florence, SC
Section Item Page Date
APPARATUS
REPAIR MANUAL
RM
E-1 2 2 1/90
TOOLS and SUPPLIES
WELDING TORCHES
ESAB Welding & Cutting Products
Florence, SC
Section Item Page Date
APPARATUS
REPAIR MANUAL
RM
E-1 3 1 10/80
REPAIR PROCEDURES
WELDING TORCHES
ESAB Welding & Cutting Products
Florence, SC
Section Item Page Date
APPARATUS
REPAIR MANUAL
RM
E-1 3 2 1/90
REPAIR PROCEDURES
WELDING TORCHES
ESAB Welding & Cutting Products
Florence, SC
Section Item Page Date
APPARATUS
REPAIR MANUAL
RM
E-1 4 1 10/80
TEST PROCEDURES
AND SPECIFICATIONS
WELDING TORCHES
ESAB Welding & Cutting Products
Florence, SC
Section Item Page Date
APPARATUS
REPAIR MANUAL
RM
E-1 5 1 10/87
LISTING OF
OPERATING INSTRUCTIONS
WELDING TORCHES
ESAB Welding & Cutting Products
Florence, SC
Section Item Page Date
APPARATUS
REPAIR MANUAL
RM
E-2 17 1 1/90
PARTS
WELDING TORCHES
W-17
ESAB Welding & Cutting Products
Florence, SC
Section Item Page Date
APPARATUS
REPAIR MANUAL
RM
E-2 24 1 10/1/80
PARTS
WELDING TORCHES
W-24R
ESAB Welding & Cutting Products
Florence, SC
Section Item Page Date
APPARATUS
REPAIR MANUAL
RM
E-2 25 1 1/90
PARTS
WELDING TORCHES
W-25
ESAB Welding & Cutting Products
Florence, SC
Section Item Page Date
APPARATUS
REPAIR MANUAL
RM
E-2 35 1 10/87
PARTS
WELDING TORCHES
W-35
ESAB Welding & Cutting Products
Florence, SC
Section Item Page Date
APPARATUS
REPAIR MANUAL
RM
E-2 47 1 9/82
PARTS
WELDING TORCHES
W-47
ESAB Welding & Cutting Products
Florence, SC
Section Item Page Date
APPARATUS
REPAIR MANUAL
RM
E-2 200 1 7/84
PARTS
WELDING TORCHES
W-200
ESAB Welding & Cutting Products
Florence, SC
Section Item Page Date
APPARATUS
REPAIR MANUAL
RM
E-2 201 1 10/80
PARTS
WELDING TORCHES
W-201
ESAB Welding & Cutting Products
Florence, SC
Section Item Page Date
APPARATUS
REPAIR MANUAL
RM
E-2 202 1 10/80
PARTS
WELDING TORCHES
W-202
ESAB Welding & Cutting Products
Florence, SC
Section Item Page Date
APPARATUS
REPAIR MANUAL
RM
E-2 275 1 4/1/81
PARTS
WELDING TORCHES
W-275
/