Hunter Fan 38257 Owner's manual

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Owner's manual

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42922-01 12/29/06
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I n s t a l l a t i o n G u i d e
Bath Heater Fan Model 80500
READ and SAVE THESE INSTRUCTIONS
ENGLISH
See page 2
ESPAÑOL
Vea la gina 21
FRANÇAIS
Consulter la page 41
2
42922-01 12/29/06
1) Read all instructions before attempting to install or use this appliance. This appliance is for general
ventilating use only. Do not use this appliance for ventilating hazardous or explosive materials. Follow
the heating equipment manufacturers guideline and safety standards, such as those published by
the National Fire Prevention Association (NFPA), and the American Society for Heating, Refrigeration
and Air-Conditioning Engineers (ASHRAE), and the local code authorities.
Use this appliance only as
described in this manual. Any other use not recommended by the manufacturer may cause
fire, electric shock, or injury to persons. SAVE THESE INSTRUCTIONS.
2)
Before installing, servicing, or cleaning the appliance, disconnect the power by turning o the
circuit breakers to the outlet box and associated wall switch location. If you cannot lock the circuit
breakers in the o position, securely attach a prominent warning device, such as a tag, to the service
panel.
3)
This appliance requires power supplied by a 20A dedicated circuit.
4)
This appliance must be grounded.
5)
This appliance is not suitable for tub or shower installation, and must not be installed within a
minimum of 3 feet from the tub or shower opening. See Figure A.
6)
Do not install this appliance lower than 7 feet (2.13 m) above the floor in the ceiling. See Figure A.
W A R N I N G
TO REDUCE THE RISK OF ELECTRIC SHOCK OR INJURY, OBSERVE THE FOLLOWING:
Continued
3 ft. min.
(0.91 m)
Heater Fan
Tub or Shower area
NOTE: This illustration is not
to scale
7 ft. min.
(2.13 m)
Figure A
3
42922-01 12/29/06
7)
Never place a switch where it can be reached from a tub or shower. Do not install this appliance in
a tub or shower enclosure.
8)
Installation work and electrical wiring must be done by qualified person(s) in accordance with all
applicable codes and standards, including fire-rated construction codes and standards.
9)
When cutting or drilling into wall(s) or ceiling, do not damage electrical wiring or other hidden
utilities.
10)
Do not install this appliance in a wall. This appliance is designed for installation in ceilings up to a
12/12 pitch (45 degrees). Ductwork must point upward.
11) Ducted fans/heaters must always be vented to the outdoors. Keep ducting as short and as
straight as possible.
12) Extreme caution is necessary when any heater is used by or near children or invalids and when
-
ever the heater is left operating and unattended.
13)
To avoid motor bearing damage and noisy/unbalanced blower wheel, keep drywall spray, con-
struction dust, etc. off power unit.
14)
Read specification label on product for further information and requirements.
15)
Do not insert or allow foreign objects to enter any ventilation or exhaust opening as this may
cause an electric shock or fire, or damage the heater.
16)
Do not use this appliance with a dimmer switch or a fan speed controller.
17)
To prevent a possible fire, do not block air intakes or exhaust in any manner.
18)
This heater is hot when in use. To avoid burns, do not let bare skin touch hot surfaces. Keep flam-
mable liquids, and combustible materials such as furniture, bedding, pillows, papers, clothes, and cur-
tains at least 3 feet (0.9 m) from the front of the heater and keep them away from the side and rear.
42922-01 12/29/06
4
5/8”
1/
2
5/
8
1
/2”
G
H
I
J
K
L
x4
M
N
x6
*
*
A
B
C
96422-01-000
96421-01-000
03242-07-133
96854-01-000
96418-01-000
96414-01-000
O
75184-01-133
Q
96415-01-262
x4
D
96419-01-000
74508-03-133
R
76014-01-262
S
86826-01-262
96423-01-000
Mounting Rails
Housing
Wiring Cover
Fan Assembly
Heater Assembly
Light Assembly
3/8” Cable Connector
Thumbnuts
Bezel
Bezel Thumbnut
Finial
Wiring Cover Screw
Check all the parts. If damaged, call
1-888-830-1326 for replacement.
x8
E
Mounting Screws
Attachment Screws
P
Locknut
x3
65218-01-000
*
NOTE:
Strain relief (not supplied) cable
connector must be installed.
Attachment Screws
F
Switch
& Cover Plate
76121
A
Turn off the power source.
Tools Needed. (Not supplied.)
Estimated assembly time: 30 to 60 minutes
Before Installation
Included.
B
Remove the mounting rails from the outside of the pack-
ing material. Locate, remove, and set aside the small plas-
tic bags containing thumbnuts, wirenuts, and the finial.
42922-01 12/29/06
5
E
G
Remove the heater assembly from the housing. Remove
and discard the cardboard wedge.
D
Loosen the wiring cover screw.
Remove the fan assembly from the housing.
C
Remove the light assembly from the housing.
Remove the packing material.
H
H
Remove the wiring cover.
F
42922-01 12/29/06
6
Choose Installation Option
For New Construction - attaching to joist, go to step A1, page 6.
For New Construction - suspended between, joists go to step B1, page 7.
For Existing Construction - accessible from above, go to step C1, page 10.
For Existing Construction - accessible only from below, go to step D1, page 12.
Section A - New Construction - attaching to joist
A4
Drive mounting screws (supplied) into joist or framing.Position the correct depth mark at the bottom edge of
the joist based upon the the thickness of your sheetrock.
5/8
1
/2
5
/8
1
/2
A3
5/8
1/2
5/8
1/2
A1
Pop out a wiring access slug.
OR
42922-01 12/29/06
7
5/8”
1/2”
5/8”
1/2”
0
0
A7
Connect 4” duct and vent to the outside. Use duct tape to
secure joints. If ducting does not fit securely, an adapter
may need to be purchased.
Go to
Section E -
Final Installation
on page 14.
3”
A6
Install the wiring and the strain relief into the wiring
access hole you made earlier.
Run the power supply wire through the strain relief, leav-
ing 3” between the end of the wire and the strain relief.
Tighten the strain relief around the wire.
Section B - New Construction suspended between joists
B1
Pop out a wiring access slug.
OR
42922-01 12/29/06
8
Mark position of screws by using holes as a template.
Drill a pilot hole at the TOP of each outline.
Slide the mounting rails into brackets. Note the orienta-
tion of of the outer ends of the rails.
B2
E
F
5
/
8
1
/
2
5
/
8
1
/
2
B4
1/16” bit
B5
Position the correct depth mark at the bottom edge of
the joist based upon the the thickness of your sheetrock.
5/8
1/2
5/8
1/2
B3
Insert mounting screws, leaving space between the
screw head and the joist. (Screws are supplied.)
Attach the rails onto the screws.
B6
B7
42922-01 12/29/06
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5
/
8
1
/
2
5
/
8
1
/
2
B8
Tighten screws.
3”
B10
Install the wiring and the strain relief into the wiring
access hole you made earlier.
3”
B9
Run the power supply wire through the strain relief, leav-
ing 3” between the end of the wire and the strain relief.
Tighten the strain relief around the wire.
5
/
8
1
/
2
5
/
8
1
/
2
B11
Connect 4” duct and vent to the outside. Use duct tape to
secure joints. If ducting does not fit securely, an adapter
may need to be purchased.
Go to
Section E -
Final Installation
on page 14.
42922-01 12/29/06
10
Slide the mounting rails into brackets.
C3
5/8
1/2
5/8
1/2
C4
Using the depth markings on the housing, position the
bottom edge of the housing so that it will be flush with
the sheetrock.
C2
Pop out a wiring access slug.
7 ¾”
14
½”
C1
Remove an existing fan and check to make sure the
opening is large enough to accommodate the new fan
housing. The opening needs to be 7 3/4” x 14 1/2”.
Section C - Existing Construction accessible from above
NO EXISTING FAN
OR
OR
42922-01 12/29/06
11
C6
1/16” bit
C5
Mark position of screws by using holes as a template.
C7
Insert mounting screws, leaving space between the
screw head and the joist. (Screws are supplied.)
Drill a pilot hole at the TOP of each outline, AS SHOWN.
Attach the rails onto the screws.
C8
C9
Tighten screws.
3”
C10
Run the power supply wire through the strain relief, leav-
ing 3” between the end of the wire and the strain relief.
Tighten the strain relief around the wire.
42922-01 12/29/06
12
Go to
Section E -
Final Installation
on page 14.
3”
C11
Install the wiring and the strain relief into the wiring
access hole you made earlier.
Connect 4” duct and vent to the outside. Use duct tape to
secure joints. If ducting does not fit securely, an adapter
may need to be purchased.
Section D - Existing Construction accessible from below
Remove one of the wiring access slugs on the top of the
housing. Use a second wiring access plug if needed.
D1
D2
E
F
Remove the mounting rail brackets.
42922-01 12/29/06
13
EXISTING FAN
D3
7 ¾”
14 ½”
Remove an existing fan and check to make sure the
opening is large enough to accommodate the new fan
housing. If there is no existing fan choose an appropriate
location to make an 7 3/4” x 14 1/2” opening.
3”
D4
Run the power supply wire through the strain relief, leaving
3” between the end of the wire and the strain relief. Tighten
the strain relief around the wire.
F
D6
Connect 4” duct and vent to the outside. Use duct tape to
secure joints. If ducting does not fit securely, an adapter
may need to be purchased.
D5
Install the wiring and the strain relief into the wiring
access hole you made earlier.
Position the bottom edge of the housing flush with the
sheetrock.
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5
/8
1
/
2
5/8
1/2
5/8
1/2
D8
Move the housing into the ceiling.
F
D7
42922-01 12/29/06
14
4 Pin
Plug
2 Pin
Plug
3 Pin
Plug
Fan Motor
Light Assembly
Heater
E1
White
White
White
Red (Night Light)
Red
Blue (Light)
Black
Black
Green
Blue
Black
Black
LineGroundGround
SWITCH
(SUPPLIED)
WIRING
COVER
120 VOLT SUPPLY
Common
Retrieve the wiring cover and connect the supply wires, switch, and plugs (in the wiring cover) as shown.
Section E - Final Installation
D9
Screw mounting screws into joist or framing.
Go to
Section E -
Final Installation
on page 14.
42922-01 12/29/06
15
5/8”
1/2”
5/8”
1/2”
E2
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5/8”
1/2”
5/8”
1/2”
E3
Connect fan wiring harness. DO NOT ALLOW THE FAN TO
HANG FROM THE WIRING HARNESS.
Install the wiring cover box. Make sure all wiring connec-
tions are inside the wiring cover box.
NOTE: Though this final installation section shows the housing mounted to a joist, the final installation procedure is the
same whether the housing is mounted to a joist or suspended between joists.
5
/8
1
/
2
5
/8
1
/
2
5
/8
1
/
2
E4
5/8
1/2”
5/8
1/2”
E5
Secure the fan by tightening the 2 attachment screws.
Reinstall the fan by inserting the tabs and pushing up
into position. Make sure the wires are not pinched
between the motor and the housing.
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5/8”
1/2”
E6
Connect heater wiring harness. DO NOT ALLOW THE
HEATER TO HANG FROM THE WIRING HARNESS.
E7
Reinstall the heater by inserting the tabs and pushing up
into position. Make sure the wires are not pinched
between the heater and the housing.
42922-01 12/29/06
16
E13
Turn on power at the source.
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E10
Lock Nut
Secure the light, using three thumbnuts (supplied) to
finger-tightness. Use a wrench to tighten the one locknut
(supplied).
Install two 60 watt (max) A-15 bulbs and a 7 watt (max)
night light bulb (bulbs not included).
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E11
5
/
8
1
/2
5
/
8
1
/2
E9
Connect light wiring harness. DO NOT ALLOW THE
LIGHT TO HANG FROM THE WIRING HARNESS.
5/8”
1/2”
5/8”
1/2”
E8
J
Secure the heater by tightening the 4 attachment screws.
E12
TOP
TOP
TOP
Install switch as shown.
42922-01 12/29/06
17
E14
Heater On
Fan On
Room Light On
Heater Off
Fan Off
Night-
Light On
Lights Off
(center
position)
If the installation and wiring are
successful, the fan will operate
at low speed when the light
switch is turned on. The
appliance is designed to
operate this way, and it is no
cause for concern.
Test the unit by pressing the rocker switches as shown.
If anything does not work properly, turn off power at the
source and check the wiring and plugs.
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E16
Position the bezel over the post in the center of the light
assembly and secure in place with a thumbnut.
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E17
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E18
Push the finial into position.
Complete.
E15
Intake
Tabs
Orient the bezel so that the intake tabs are on the heater
side of the housing.
42922-01 12/29/06
18
Trouble Shooting
Problem: Fan does not come on.
Solution:
Turn power on, replace fuse, or reset breaker.
Hunter Fan Bath Ventilators are extremely quiet. To conrm that the fan is running, place your hand near
the vents to feel the air movement.
• Check all plug connections to be sure they are secure.
• Check the wiring to make sure it matches the wiring diagram.
Problem: Light does not come on.
Solution:
Replace the light bulb with a new bulb.
Turn power on, replace fuse, or reset breaker.
Check all plug connections to be sure they are secure.
Check the wiring to make sure it matches the wiring diagram.
Problem: Fan is noisy.
Solution:
Check and tighten all fasteners.
Check the bezel to make sure it is secure.
Check the apper to make sure it moves freely.
If you need parts or service assistance, please call 888-830-1326 or visit us at our WEB site at http://www.
hunterfan.com.
A clean fan provides better service. Disconnect the power supply and clean the fan/heater as listed below.
TO CLEAN THE BEZEL: Remove the finial and the bezel thumbnut. Remove the bezel. Use water, a mild detergent
such as dishwashing liquid, and a soft cloth to clean the bezel. DO NOT use abrasive cloths, steel wool pads, or
scouring powders.
TO CLEAN THE FAN/HEATER ASSEMBLY: Disconnect power to the unit by switching off the breaker or removing
the fuse. Turn the wall switch off. Remove the bezel (as described above). Remove the three thumbnuts and the
locknut from the lighting assembly. Unplug the lighting assembly wire harness. Loosen the fan assemblys two
attachment crews. Remove the fan assembly from the housing and unplug the fan assembly wiring harness.
Gently vacuum the fan, motor, and the housing interior.
Reinstall and plug in (in this order) the fan assembly and the light assembly. Re-attach the bezel.
Restore power to the appliance. Test the appliance. If the fan does not run, 1) check the power source, or 2) dis
-
connect power to the appliance, disassemble as described above, check the fan assembly plug, restore power,
and test the unit. If the fan still does not run, contact a qualified installer.
NEVER IMMERSE METAL OR ELECTRICAL COMPONENTS
IN WATER.
Preventative Maintenance
Maintenance
The motor is permanently lubricated and never needs oiling. If the motor bearings are making excessive or
unusual noises, contact Hunter Technical Support (see Troubleshooting section) to order a new service motor.
19
42922-01 12/29/06
Hunter Fan Company
Bath Heater Fan
LIMITED WARRANTY
Hunter Fan Company makes the following limited warranty to the original user or consumer purchaser of this Hunter Bath
Heater Fan:
If any part of your Hunter Bath Heater Fan (except for glass xtures and light bulbs) fails at any time within one year after
the date of sale to you due to a defect in material or workmanship, we will repair or, at our option, replace the defective part
free of charge for parts and labor performed at our nearest service center or at our Service Department in Memphis, Tennes-
see. After this one-year period, you will be responsible for all parts and labor costs for repairs on the Bath Heater Fan except
for motor repairs as provided below.
If your Hunter Bath Heater Fan motor fails at any time within ve years after the date of sale to you due to a defect in mate-
rial or workmanship, labor and materials to repair the defect will be provided free of charge at our nearest service center
or our Service Department in Memphis, Tennessee. If no replacement part can be provided, we will, at our option, either
refund the actual purchase price of your Bath Heater Fan or provide a replacement free of charge. After this ve-year period,
you will be responsible for all parts and labor costs for repairs on all parts of the bath exhaust fan.
IF THE ORIGINAL USER OR CONSUMER PURCHASER CEASES TO OWN THE FAN, THIS WARRANTY AND ANY IMPLIED WAR
-
RANTY WHICH THEN REMAINS IN EFFECT, INCLUDING BUT NOT LIMITED TO ANY IMPLIED WARRANTY OF MERCHANTABILITY
OR FITNESS FOR A PARTICULAR PURPOSE, ARE VOIDED. NO WARRANTY, EXPRESS OR IMPLIED, INCLUDING ANY WARRANTY
OF MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE, IS MADE IN RESPECT OF GLASS FIXTURES OR LIGHT BULBS
OR THE FINISH ON ANY METAL PORTION OF THE BATH EXHAUST FAN.
THIS WARRANTY IS IN LIEU OF ALL OTHER EXPRESS WARRANTIES. THE DURATION OF ANY IMPLIED WARRANTY, INCLUD
-
ING, BUT NOT LIMITED TO, ANY IMPLIED WARRANTY OF MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE, IN
RESPECT TO ANY HUNTER FAN BATH HEATER FAN MOTOR OR OTHER FAN PART, IS EXPRESSLY LIMITED TO THE PERIOD OF
THE EXPRESS WARRANTY SET FORTH ABOVE FOR SUCH MOTORS OR OTHER PARTS.
This warranty is voided if your Hunter Bath Heater Fan is not purchased and installed in the U.S.A. This warranty excludes
and does not cover defects, malfunctions or failures of any Hunter Bath Heater Fan which were caused by repairs by persons
not authorized by us, use of parts or accessories not authorized by us, mishandling, improper installation, modications or
damage to the Hunter Bath Heater Fan while in your possession, or unreasonable use, including failure to provide reason-
able and necessary maintenance.
To obtain servicing, contact Hunter Fan Company Technical Support at 1-888-830-1326. Please contact us before shipping
your Bath Heater Fan to us. If we authorize you to ship it to us, you will be responsible for all insurance and freight or other
transportation charges to our factory or service center. We will return your Hunter Bath Heater Fan freight prepaid. Your
Hunter Bath Heater Fan should be properly packed to avoid damage in transit since we will not be responsible for any such
damage. Proof of purchase is required when requesting warranty service. The purchaser must present the sales receipt or
other document that establishes proof of purchase.
IN NO EVENT SHALL HUNTER FAN COMPANY BE LIABLE FOR CONSEQUENTIAL OR INCIDENTAL DAMAGES.
SOME STATES DO NOT ALLOW LIMITATIONS ON HOW LONG AN IMPLIED WARRANTY LASTS OR THE EXCLUSION OR LIMITA
-
TION OF INCIDENTAL OR CONSEQUENTIAL DAMAGES SO THE ABOVE LIMITATION OR EXCLUSIONS MAY NOT APPLY TO YOU.
THE WARRANTY GIVES YOU SPECIFIC LEGAL RIGHTS AND YOU MAY ALSO HAVE OTHER RIGHTS WHICH VARY FROM STATE TO
STATE
.
Hunter Fan Company
2500 Frisco Avenue
Memphis, Tennessee 38114
Warranty
Printed in China
42922-01 12/29/06
20
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Hunter Fan 38257 Owner's manual

Type
Owner's manual
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