Superabrasive User Manual Original Language Lavina® 20G-X 6/2021
4
1. GENERAL INFORMATION ...................................................... 5
MANUFACTURER ......................................................................... 5
GENERAL DESCRIPTION ................................................................. 5
MACHINE CHARACTERISTICS .......................................................... 5
LAVINA® 20G-X MAIN DESIGN ................................................... 5
ENVIRONMENTAL CONDITIONS ............................................. 5
VACUUM CONNECTION .......................................................... 6
TECHNICAL DATA ............................................................. 6
2. SAFETY INSTRUCTIONS ......................................................... 7
PREPARATION FOR WORK .............................................................. 7
PROTECTION DEVICES ................................................................... 7
ARREST FUNCTIONS ................................................................ 7
SAFE USE ................................................................................... 7
FIRE SAFETY ............................................................................ 7
EMISSIONS ................................................................................. 7
HAZARD COMMUNICATION ........................................................... 8
LOCAL AGENCIES AND REGULATIONS ..................................... 8
RESIDUAL RISKS .......................................................................... 8
BEFORE YOU BEGIN ..................................................................... 8
OPERATING MACHINE .................................................................. 9
AFTER WORK IS COMPLETED .......................................................... 9
THE WORK AREA ........................................................................ 9
PERSONAL PROTECTIVE EQUIPMENT (PPE) ................................ 9
TESTING .................................................................................... 9
OPERATOR ................................................................................. 9
PROPANE CYLINDERS .................................................................... 9
REFUELLING CYLINDERS ........................................................... 10
STORAGE CYLINDERS .................................................................. 10
TRANSPORTING CYLINDERS ..................................................... 10
3. HANDLING AND TRANSPORTATION ................................... 11
ADJUSTING THE HANDLE ............................................................. 11
STORAGE ................................................................................. 12
4. OPERATION ........................................................................ 13
PRELIMINARY CONTROLS ............................................................ 13
FUEL-MINDER USER MANUAL .............................................. 13
SYSTEM COMPONENTS ............................................................... 13
OVERVIEW OF FEATURES ............................................................ 13
FAULTY O2 SENSOR DETECTION ................................................... 13
BUILT-IN FUEL LOCKOFF CONTROLLER ........................................... 13
EMISSIONS WARNINGS AND SHUTDOWN ....................................... 13
DUAL HOUR METERS ................................................................. 14
BATTERY VOLTMETER ................................................................. 14
ENGINE TACHOMETER ................................................................ 14
JOB TIMER ............................................................................... 14
PASSWORD PROTECTION ............................................................ 14
SERVICE ALERTS ........................................................................ 14
SLEEP MODE ............................................................................ 14
MAIN MENU NAVIGATION AND USE ............................................. 14
MAIN MENU ............................................................................ 14
LED ALERTS & RESETTING SERVICE INTERVALS................................ 15
OPTIONS MENU NAVIGATION AND USE ......................................... 15
OPTIONS MENU ........................................................................ 15
SAFETY INFORMATION ................................................................ 16
SAFETY INFORMATION- READ ALL SAFETY INFORMATION BEFORE USING
THIS DEVICE TO ENSURE SAFE AND PROPER USE. ............................... 16
ADJUSTING AND MOUNTING TOOLS .............................................. 17
VACUUM CONNECTION ........................................................ 17
USE HORIZONTAL PROPANE TANK .................................................. 18
CONTROL BOARD ...................................................................... 18
THE CONTROL BOARD ................................................................ 18
STARTING THE MACHINE............................................................. 18
OPERATING THE MACHINE .......................................................... 18
STOPPING THE MACHINE ............................................................ 19
5. TOOLS AND ACCESSORIES .................................................. 19
TOOL HOLDER KEY ..................................................................... 19
FOAM PLATE ............................................................................ 19
SECURITY PLATE FOR QUICKCHANGE PADS ...................................... 19
6. POPULAR TOOLS ................................................................ 20
7.MAINTENANCE AND INSPECTION........................................ 21
REMARK ................................................................................ 21
MECHANICAL PARTS .................................................................. 21
CLEANING ................................................................................ 21
CHECK HOURLY ......................................................................... 21
CHECK DAILY ......................................................................... 21
CHECK AND REPLACE AFTER THE FIRST 8 WORKING HOURS ................ 21
CHECK AND REPLACE AFTER THE FIRST 15 WORKING HOURS21
CHECK AND REPLACE EVERY 50 WORKING HOURS ........................... 22
CHECK AND REPLACE EVERY 200 WORKING HOURS ......................... 22
CHECK AND REPLACE EVERY 400 WORKING HOURS ......................... 22
VACUUM ................................................................................. 22
WATER LEAKS ........................................................................... 22
MECHANICAL PARTS .................................................................. 22
8. TROUBLESHOOTING ........................................................... 22
8.1 ENGINE ........................................................................... 22
8.2 CHECKING AND CHANGING OIL ...................................... 23
8.2 CHECKING AND CHANGING OIL ...................................... 23
8.4 SEPARATING THE HEAD FROM THE CARRIAGE................ 24
8.5 DISMOUNTING/MOUNTING THE ENGINE ....................... 28
8.6 REPLACING THE CLUTCH ................................................. 29
8.7DISMOUNTING TOOL HOLDER TO CHANGING V-RINGS AND
FELT-RINGS ........................................................................... 29
8.9 CORRECTING DEFLECTION OF THE USED PLANETARY CHAIN
.............................................................................................. 31
8.10 MOUNTING NEW PLANETARY CHAIN ........................... 31
8.12 REPLACING PULLEY UNITS ................................................... 33
8.13 MOUNTING THE BELT ......................................................... 35
8.14 CHECKING THE TENSION OF THE BELT ..................................... 36
9. DISPOSAL ........................................................................... 36
10. MANUFACTURER’S CONTACTS ......................................... 36
11.EMISSION CONTROL WARRANTY STATEMEN .................... 37
12. SPARE PARTS .................................................................... 39
ASSEMBLY AND PARTS SPECIFICATIONS ............................. 39
1. LAVINA® 20G-X GENERAL PARTS .......................................... 39
2. LAVINA® 20G-X BUMPER ................................................... 39
3. LAVINA® 20G-X VACUUM HOSE .................................... 40
4. LAVINA® 20G-X CONTROL BOARD ........................................ 40
5. LAVINA® 20G-X CONTROL BOARD WITH THROTTLE CABLE
.............................................................................................. 40
6. LAVINA® 20G-X CARRIAGE .................................................. 42
7. LAVINA® 20G-X WATER PUMP ..................................... 42
9. LAVINA® 20G-X WATER BALL VALVE ...................................... 43
10. LAVINA® 20G-X WATER PUMP REGULATOR .............. 43
11. LAVINA® 20G-X WATER TANK ..................................... 43
12. LAVINA® 20G-X ENGINE BASE PARTS ................................. 44
13. LAVINA® 20G-X GARD ASSEMBLY ................................ 44
14. LAVINA® 20G-X PLANETARY DRIVE PARTS ........................... 45
15. LAVINA® 20G-X WATER BALL VALVE .................................... 45
16. LAVINA® 20G-X BOTTOM COVER PARTS 1 ........................... 46
17. LAVINA®20G-X TOOL HOLDER PARTS .................................. 46
18. LAVINA® 20G-X BOTTOM COVER PARTS 2 ........................... 47
19. LAVINA® 20G-X PULLEY UNITS ........................................... 48
20. LAVINA® 20G-X KAWASAKI FS481V ENGINE PARTS ............. 48