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APC PDPM100G6F-M Specification

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SymmetraPX100kW208V
OptionalModularPDU
(600:208V,480:208V,
208:208V,208VTransformerless)
Installation
TableofContents
IMPORTANTSAFETYINSTRUCTIONS–SAVETHESE
INSTRUCTIONS................................................................................................................1
Specifications...................................................................................................................2
SpecificationsforInstallationswithoutPDU........................................................2
ACInput.....................................................................................................................2
ACOutput..................................................................................................................2
RecommendedCurrentRatingofFeederCircuitBreakers........................................3
RecommendedConductorSizesperPhase/Neutral..................................................3
RecommendedBoltandLugSizes............................................................................4
FullLoadHeatLossatNominalMains......................................................................4
SpecificationsforInstallationswithPDU..............................................................4
ACInput.....................................................................................................................4
ACOutput..................................................................................................................5
PDUSubfeedCircuitbreakerTripCurrentsMerlinGerinNSJ400-STR23SP
ElectronicTripUnit
1
...................................................................................................5
RecommendedCurrentRatingofInputCircuitBreaker............................................5
InrushCurrents.........................................................................................................5
RecommendedConductorSizes...............................................................................6
FullLoadHeatLossatNominalMains......................................................................7
Batteries.........................................................................................................................7
InstallationProcedure..................................................................................................8
InstallationswithoutPDU..........................................................................................8
InstallationswithPDUwithTransformer...............................................................9
SingleUtilitySystem..................................................................................................9
DualUtilitySystem....................................................................................................10
InstallationswithPDUwithoutTransformer.........................................................11
SingleUtilitySystem..................................................................................................11
DualUtilitySystem....................................................................................................12
MechanicalAssembly..................................................................................................13
Re-arrangetheSidePanels.......................................................................................13
RemovetheSidePanels............................................................................................13
InstalltheSidePanels................................................................................................14
InstalltheInternalConductorsforBottomEntrySystemsin
InstallationswithPDUwithoutTransformer.........................................................14
PerformEquipotentialBonding................................................................................15
InterconnectandLeveltheEnclosures.................................................................15
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PrepareforCables.........................................................................................................17
InstallationswithoutPDU..........................................................................................17
TopCableEntry.........................................................................................................18
BottomCableEntry...................................................................................................18
InstallationswithPDUwithTransformer...............................................................19
TopCableEntry.........................................................................................................20
BottomCableEntry...................................................................................................21
InstallationswithPDUwithoutTransformer.........................................................22
TopCableEntry.........................................................................................................23
BottomCableEntry...................................................................................................24
PowerCables....................................................................................................................26
ConnectPowerConductorsinInstallationswithoutPDU................................27
ConnectPowerConductorsinInstallationswithPDUwith
Transformer...................................................................................................................28
ConnectPowerConductorsinInstallationswithPDUwithout
Transformer—TopCableEntry...............................................................................30
ConnectPowerConductorsinInstallationswithPDUwithout
Transformer—BottomCableEntry........................................................................31
ConnectPowerConductorsbetweentheUPSandthePDU(Applicable
toallSystemswithPDU)............................................................................................32
ConnectOutputCablestotheSubfeedBreaker........................................................33
InstallandConnectOutputCablestothePowerDistributionModule.......................34
BatteryCables..................................................................................................................35
InstalltheAPCBatterySolution..............................................................................35
ConnecttheBatteryCablesbetweentheXRBatteryEnclosures..............................35
ConnecttheBatteryCablestotheUPS.....................................................................37
EmergencyPowerOff(EPO)Switch....................................................................39
EPOswitchwiringdiagram.......................................................................................40
CommunicationWires.................................................................................................41
ConnectNetworkCommunicationWire.................................................................41
ConnectCommunicationWiresinInstallationswithoutPDU.........................42
MaintenanceBypassPanelInterface.........................................................................43
ConnectCommunicationWiresinInstallationswithPDU...............................44
InstallSeismicOption..................................................................................................45
ReplacetheSidePanelLock....................................................................................45
InstalltheRearAnchoringBrackets.......................................................................48
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990–3659C-001
InstalltheFrontAnchoringBracket........................................................................49
InstalltheTopAssemblyBracket............................................................................49
InstalltheDoorHingeLock.......................................................................................50
InstalltheBatteryLocks............................................................................................51
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iv
SymmetraPX100kW208V
990–3659C-001
IMPORTANTSAFETYINSTRUCTIONS–
SAVETHESEINSTRUCTIONS
WARNING:ALLsafetyinstructionsintheSafetysheet(990-2984)mustberead,
understood,andfollowedwheninstallingtheUPSsystem.Failuretodosocouldresult
inequipmentdamage,seriousinjury,ordeath.
WARNING:TheUPSsystemdoesnothavebuilt-indisconnectiondevicesforAC
input/outputandDCinput.ThecustomermustprovideACinput/outputover-current
protectionandanACoutputdisconnectdevice.
WARNING:AftertheUPShasbeenelectricallywired,donotstartit.Start-upis
commissionedtoAPC-authorizedpersonnelonly.
WARNING:TheSidecar(modelPDPM100SC)isrequiredforunderfloorwiringinto
thePDUwhenthePDUcontainsatransformer.TheSidecardoesnotcontainaswitch
orcircuitbreaker,soareadilyaccessibledisconnectdeviceshallbeincorporated
externaltotheequipment.
WARNING:ForremoteXRBatteryEnclosures,thelenghtofthesignalandpower
cablesmustnotexceed200m,onthecablethatconnectstheXRBatteryEnclosureto
theUPS.Forpowercablesbetween50and200m,thevoltagedropmustbetakeninto
accountwhenthecablesizeischosen.Allelectricalpowerandpowercontrolwiring
mustbeinstalledbyaqualifiedelectrician,andmustcomplywithlocalandnational
regulationsformaximumpowerrating.
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1
Specifications
Caution:Allelectricalpowerandpowercontrolwiringmustbeinstalledbyaqualified
electrician,andmustcomplywithlocalandnationalregulationsformaximumpowerrating.
Note:Allcurrentvaluesarebasedona100kWmaximumconfigurationoftheUPS.
SpecificationsforInstallationswithoutPDU
ACInput
208VUPSonly
Connectiontype,singlefeed4-wire(3PH+N+G)
Connectiontype,dualfeedMainsinput:3wire(3PH+G),BypassMainsinput:
4-wire(3PH+N+G)
Nom.inputfrequency(Hz)
1
60
Nom.inputcurrent(A)
2
302
Max.inputcurrent(A)
3
332
Inputcurrentlimit(A)
4
360
Nom.bypassinputcurrent(A)278
Maximumavailablefaultcurrent(kA)
5
30
1
Inputfrequency(Hz)40-70with10Hz/secslewrate.
2
Inputcurrentbasedonnominalvoltageandratedload,batteriesfullycharged.
3
Inputcurrentbasedonfullbatteryrecharg,nominalvoltageandratedload.
4
Currentlimitationthroughelectroniccurrentlimitingisbasedonfullratedloadandlimitedbatteryrechargefrom
-10%to-15%inputvoltage.
5
ThemaximumavailablefaultcurrentwasnotevaluatedbyUnderwritersLaboratories.
ACOutput
208VUPSonly
Connectiontype4-wire(3PH+N+G)or3wire(3PH+G)
Nominaloutputcurrent(A)278
2
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990–3659C-001
RecommendedCurrentRatingofFeederCircuitBreakers
Caution:Toreducetheriskoffire,connectonlytoacircuitprovidedwith(seebelow)
amperesmaximumbranchcircuitovercurrentprotectioninaccordancewiththeNational
ElectricCode,NSI/NFPA70.
208VUPSonly
Standardrated(80%)100%rated
Mainsinput(A)450400
Bypassinput(A)450400
Battery(A)300300
Output(A)350300
RecommendedConductorSizesperPhase/Neutral
Caution:Allwiringmustcomplywithallapplicablenationaland/orlocalelectricalcodes.
ConductorsizinginthismanualisbasedonTable310-16oftheNationalElectricalCode(NEC)with
thefollowingassertions.
•90
◦
Cconductors(THHN)for75
◦
Ctermination
•3currentcarryingcable
•Anambienttemperatureof30
◦
C
•Useonlycopperconductors
Iftheambientroomtemperatureisgreaterthan30
◦
C,largerconductorsaretobeselectedinaccordance
withthecorrectionfactorsoftheNEC.
EquipmentGroundingConductors(EGC)aresizedinaccordancewithNECArticle250-122andTable
250-122.
GroundingElectrodeConductors(GEC)aresizedinaccordancewithNECArticle250-66andTable
250-66.
Theconductorsizesarerecommendationsformaximumconfigurations.Eveniftheloadislessthanthe
maximumrating,itiswisetoplanforfutureloadincreases.Ifthesystemisoperatedatalowerload
thanitsratinganditisdesiredtosupplythesystemwithalowerratedbreakerandsmallerconductors,
conductorampacitiesaretobeselectedinaccordancewiththeNEC.
208VUPSonly
Standardrated(80%)100%rated
Mainsinput2x4/0AWG500kcmil
Bypassinput2x4/0AWG500kcmil
Battery
300kcmil300kcmil
Output500kcmil300kcmil
EquipmentGroundingConductor3AWG3AWG
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RecommendedBoltandLugSizes
CableTerminalBolt
Diameter
CableLugTypeCrimpingtoolCT-720
CrimpingDie:
80%rated100%rated80%rated
100%rated
MainsinputM10LCA4/0-12H-XLCA500-12H-6CD-720-3CD-720-7
BypassinputM10LCA4/0-12H-XLCA500-12H-6CD-720-3CD-720-7
Battery1M10LCA300-12H-XLCA300-12H-XCD-720-4CD-720-4
Battery2M10LCA300-12H-XLCA300-12H-XCD-720-4CD-720-4
OutputM10LCA500-12H-XLCA300-12H-XCD-720-7CD-720-4
FullLoadHeatLossatNominalMains
Fullloadheatlossatnominalmains:8.1kW(27656.8Btu)
WARNING:ThisisaClassAUPSproduct.Inadomesticenvironment,thisproduct
maycauseradiointerference,inwhichcase,theusermayberequiredtotakeadditional
measures.
SpecificationsforInstallationswithPDU
ACInput
208V:208V480V:208V600V:208VNotransformer
Connectiontype3PH+G+GEC3PH+N+G
Nom.input
frequency(Hz)
57-6340-70
Nom.inputcurrent
(A)
1
307133106302
Max.inputcurrent
(A)
2
337146117332
Inputcurrentlimit
(A)
3
366165127360
Nom.bypassinput
current(A)
28212298278
Maximumavailable
faultcurrent(kA)
4
65652530
1
Inputcurrentbasedonnominalvoltageandratedload,batteriesfullycharged
2
Inputcurrentbasedonfullbatteryrecharg,nominalvoltageandratedload
3
Currentlimitationthroughelectroniccurrentlimitingisbasedonfullratedloadandlimitedbatteryrechargefrom
-10%to-15%inputvoltage.
4
ThemaximumavailablefaultcurrentwasnotevaluatedbyUnderwritersLaboratories.
4
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ACOutput
208V:208V480V:208V600V:208VNotransformer
Connectiontype4-wire(3PH+N+G)or3wire(3PH+G)
Outputvoltage3x208/120V
Nominaloutput
current(A)
278278278278
PowerDistribution
Modules(A)(not
included)
20A,30A,40A,50A,60A
Subfeed278Amaximum(included)seefollowingtable
PDUSubfeedCircuitbreakerTripCurrentsMerlinGerinNSJ400-
STR23SPElectronicTripUnit
1
IoSettingIrSetting
10.980.950.930.900.880.850.8
0.9288
0.8297.6
3
288281.6272256
0.7280274.4266260.4252246.4238224
0.63252247239.4234.4226.8221.8214.2201.6
0.5200196190186180176170160
1
400Aframe,100%rated@400A
2
Long-time(LT)overloadprotection=InxIoxIr-Example:400x0.5x
0.8=160A.SeeNEC-2008Art.240.6(C)foradditionalinformation.
3
Factorydefault:400x0.93x0.8=297.6Aor˜300A.Themaximum
SubfeedOutputLoadingmustnotbegreaterthan278A/phase.
RecommendedCurrentRatingofInputCircuitBreaker
208V:208V480V:208V600V:208VNotransformer
Standardrated*
Mainsinput(A)500225175450
*Standardcircuitbreakersareratedtocarry80%oftheircurrentratingcontinuously.
InrushCurrents
Thesupplyovercurrentprotectivedevicemustbeabletohandlethebelowtransformerinrushcurrents.
208V:208V480V:208V600V:208V
Inrushcurrent(A)450020001500
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RecommendedConductorSizes
Caution:Allwiringmustcomplywithallapplicablenationaland/orlocalelectricalcodes.
ConductorsizinginthismanualisbasedonTable310-16ofthe2008NationalElectricalCode(NEC)
withthefollowingassertions:
•90
◦
Cconductors(THHN)for75
◦
Ctermination
•3CurrentCarryingConductors
•Anambienttemperatureof30
◦
C
Iftheambientroomtemperatureisgreaterthan30
◦
C,largerconductorsaretobeselectedinaccordance
withthecorrectionfactorsoftheNEC.
EquipmentGroundingConductors(EGC)aresizedinaccordancewithNECArticle250-122andTable
250-122.
GroundingElectrodeConductors(GEC)aresizedinaccordancewithNECArticle250-66andTable
250-66.
Theconductorsizesarerecommendationsformaximumconfigurations.Eveniftheloadislessthanthe
maximumrating,itiswisetoplanforfutureloadincreases.Ifthesystemisoperatedatalowerload
thanitsratinganditisdesiredtosupplythesystemwithalowerratedbreakerandsmallerconductors,
conductorampacitiesaretobeselectedinaccordancewiththeNEC.Thetransformerinrushmustbetaken
intoaccountwhensizingconductors.
208V:208V480V:208V600V:208VNotransformer
Cu(2)4/04/02/0(2)4/0
MainsinputØ
andN
Al(2)300kcmil300kcmil4/0(2)300kcmil
Cu2AWG Grounding
Electrode
Conductor
(GEC)
Al1/0
Cu2AWG4AWG6AWG2AWG Equipment
Grounding
Conductor
(EGC)
Al1/02AWG4AWG1/0
OutputSuppliedwithPowerDistributionModules
Cu
(2)2/0ØandN,4AWGEGC,GECnotrequired
Subfeedoutput
Al
(2)4/0ØandN,2AWGEGC,GECnotrequired
Ø=phase
N=neutral
(2)=twoconductorsperphaseandneutral(whenneutralisrequired)
Subfeedisrequiredtohavetwoconductorsperphase&Nforfulloutputduetolimitedwirebendspace.
TheNotransformerPDUrequiresaNeutral&doesnotrequireGEC.
Cu=Copperconductors,Al=Aluminumconductors
6
SymmetraPX100kW208V
990–3659C-001
FullLoadHeatLossatNominalMains
WARNING:ThisisaClassAUPSproduct.Inadomesticenvironment,thisproduct
maycauseradiointerference,inwhichcase,theusermayberequiredtotakeadditional
measures.
208V:208V480V:208V600V:208VNotransformer
Fullloadheatloss
(kW)
3.23.12.61.5
BTU/hour10,91910,5788,8725,118
Batteries
BatteryInput
Nom.voltage(VDC)2x192
I
Nom
discharge
1
282
I
Max
discharge
2
351
Minimumdischargevoltage1.6-1.75V/cell(automatic,dependingonload)
1
Nominalbatterydischargecurrentbasedonratedloadandnominalbatteryvoltage(2.0V/cell)
2
Maximumbatterydischargecurrentbasedonratedloadattheendofthedischarge(1.6V/cell)
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InstallationProcedure
Note:Onlysystemsinstalledonaraisedfloormustusebottomcableentry.
1.Mechanicalassembly.
2.Prepareforcables(notshown).
3.Connectpowercables.
4.Connectbatterycables.
5.ConnecttheEmergencyPowerOff(EPO)Switch.
6.Connectcommunicationwires.
InstallationswithoutPDU
XR Battery
Enclosure
XR Battery
Enclosure
XR Battery
Enclosure
XR Battery
Enclosure
UPS
1
1
1
1
1
1
1
1
3
3
3
3
3
3
4
4
4
4
5
6
External communication wires (web, UPS link etc.)
UPS Output
UPS Output
EPO Switch
Mains
Bypass
BAT
BAT
BAT BAT
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990–3659C-001
InstallationswithPDUwithTransformer
Note:Forbottomcableentrysystems,makesuretofollow“InstalltheInternalConductors
forBottomEntrySystemsinInstallationswithPDUwithoutTransformer“before
proceedingto“PerformEquipotentialBonding“.
SingleUtilitySystem
TopCableEntrySystem
XR Battery
Enclosure
XR Battery
Enclosure
XR Battery
Enclosure
XR Battery
Enclosure
UPS
1
1
1
1
1
1
1
1
4
4
4
4
3
6
External communication wires (web, UPS link etc.)
Output
EPO Switch
1
1
3
Input
6
Internal communication wires
PDU
Input
Output
5
3
3
EPO
BAT BATBAT
BAT
Joining kits *
BottomCableEntrySystem
XR Battery
Enclosure
XR Battery
Enclosure
XR Battery
Enclosure
XR Battery
Enclosure
UPS
1
1
1
1
1
1
1
1
4
4
4
4
3
6
External communication wires (web, UPS link etc.)
Output
1
1
1
Input
6
Internal communication wires
PDU
5
3
EPO
1
EPO Switch
UPS Output
3
Input
3
Input
3
BAT BATBAT
BAT
Joining kits *
990–3659C-001
SymmetraPX100kW208V
9
DualUtilitySystem
TopCableEntrySystem
XR Battery
Enclosure
XR Battery
Enclosure
XR Battery
Enclosure
XR Battery
Enclosure
UPS
1
1
1
1
1
1
1
1
4
4
4
4
3
6
External communication wires (web, UPS link etc.)
Output
1
1
Bypass
6
Internal communication wires
PDU
4
EPO
EPO Switch
UPS Output
3
3
BAT BATBAT
BAT
Joining kits *
3
Input
BottomCableEntrySystem
XR Battery
Enclosure
XR Battery
Enclosure
XR Battery
Enclosure
XR Battery
Enclosure
UPS
1
1
1
1
1
1
1
1
4
4
4
4
3
6
External communication wires (web, UPS link etc.)
Output
1
1
1
Bypass
6
Internal communication wires
PDU
4
EPO
1
EPO Switch
UPS Output
3
3
3
BAT BATBAT
BAT
Joining kits *
Bypass
Bypass
Side
Car
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SymmetraPX100kW208V
990–3659C-001
InstallationswithPDUwithoutTransformer
SingleUtilitySystem
TopCableEntrySystem
XR Battery
Enclosure
XR Battery
Enclosure
XR Battery
Enclosure
XR Battery
Enclosure
UPS
1
1
1
1
1
1
1
1
4
4
4
4
3
6
External communication wires (web, UPS link etc.)
Output
EPO Switch
1
1
3
Input
6
Internal communication wires
PDU
Input
Output
5
3
3
EPO
BAT BATBAT
BAT
Joining kits *
BottomCableEntrySystem
XR Battery
Enclosure
XR Battery
Enclosure
XR Battery
Enclosure
XR Battery
Enclosure
UPS
1
1
1
1
1
1
1
1
4
4
4
4
3
6
External communication wires (web, UPS link etc.)
Output
1
1
Input
6
Internal communication wires
PDU
4
EPO
EPO Switch
UPS Output
3
3
3
BAT BATBAT
BAT
Joining kits *
Input
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SymmetraPX100kW208V
11
DualUtilitySystem
TopCableEntrySystem
XR Battery
Enclosure
XR Battery
Enclosure
XR Battery
Enclosure
XR Battery
Enclosure
UPS
1
1
1
1
1
1
1
1
4
4
4
4
3
6
External communication wires (web, UPS link etc.)
Output
1
1
Bypass
6
Internal communication wires
PDU
4
EPO
EPO Switch
UPS Output
3
3
BAT BATBAT
BAT
Joining kits *
3
Input
BottomCableEntrySystem
XR Battery
Enclosure
XR Battery
Enclosure
XR Battery
Enclosure
XR Battery
Enclosure
UPS
1
1
1
1
1
1
1
1
4
4
4
4
3
6
External communication wires (web, UPS link etc.)
Output
1
1
Bypass
6
Internal communication wires
PDU
4
EPO
EPO Switch
UPS Output
3
3
3
BAT BATBAT
BAT
Joining kits *
Input
Bypass
3
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990–3659C-001
MechanicalAssembly
Re-arrangetheSidePanels
WARNING:Forsafetyreasons,theUPSsidepanelsmustalwaysbeinstalledonthe
rightsideofthePDUeventhoughitisplacedupagainsttheUPS.
Note:Thetypeofinstallationdeterminestheneedtore-arrangethesidepanels.Theside
panelsareinstalledontheUPSandshouldbemovedtotheendofrowenclosures.
RemovetheSidePanels
WARNING:Thesidepanelsmustbelockedwiththeredkeytoavoidunintended
accesstoliveparts.
WARNING:Ensurethatallbondingclipsareinplaceontheloweredgeontheside
panel.
1.Unlockthesidepanelswiththeredkey
(provided).
2.Pressdownonthelockandthenpulloutandup.
1
2
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InstalltheSidePanels
1.Setthebaseofthepanelatanangleandpush
thepanelin.
2.Lockthesidepanelswiththeredkey.
InstalltheInternalConductorsforBottomEntry
SystemsinInstallationswithPDUwithoutTransformer
1.RemovethesidepanelfromthePDU.
2.ConnecttheN,L1,L2,L3conductors(suppliedinthebottomoftheenclosure)totheinput
terminals.
3.Routethecablestothebottomterminal,throughtheholeintherightside.
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/