Indoor Cycling TOMAHAWK IC7 Troubleshooting Manual

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FBTSME701ICG®StandardOperatingProcedure|releasedbyICG®ServiceDepartment1



IC7IndoorCycle

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MECHANICTROUBLESHOOTING

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Topsliderdoesnotremain

insetposition

Adjustthefliplever

usinga25torx

Openandclose

leveracoupleand

checkfreelymoving

ofthesliderwhile

leverisopen

Horizontalslider

remainsinposition

whileleverisclosedand

freelymovingwhile

leveropened?

NO

Repeatadjustment

process

HANDLEBAR/SEATPOST HORIZONTAL

SLIDERMOVESWHILECLOSED

Problemsolved

YES

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FBTSME701ICG®StandardOperatingProcedure|releasedbyICG®ServiceDepartment2

Handlebarstem

wobbles/twist

Adjustthe

handlebarstem flip

lever usingaround

headallenkey

2.5mm

OpenandcloseFlip

leveracoupleand

checkfreelysliding

oftheHBstemand

twistofHBstem

Twisting

reduced

NO

YES

Repeatadjustment

process

HANDLEBARSTEMWOBBLES/TWIST

Problemsolved

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FBTSME701ICG®StandardOperatingProcedure|releasedbyICG®ServiceDepartment3

UNUSUALNOISE

Noiseappears

duringuseofthe

bike

Removeright

shroudandcheck

nocablestouching

flywheelandplace

rightifnecessary

Grindingnoise(below50RPM)

Noise

appearanceat?

Replaceidlerpulley

ArtNo:150-01-00016-01

idlerpulleyprimarydrive

Removeright

shroudandCheck

belttensionand

adjustifnecessary

Categorizenoise

Squeekingnoiseat

lowRPM<20

Checktoestraplock

facingoutsidethe

pedal

Clickingnoise

Noisestill

appears?

Checkpedaltorque

value

(45Nm)

YES

Noisestill

appears?

Checkcrank

mountingboltS

torquevalue

(60Nm)

YES

Replacegenerator

ArtNo:150-01-00017-01

generator

ReplaceBB bearings

ArtNo:900-06-00001-01

BBbearings

Removeleft shroud

andreplace

flywheel bearings

Flywheel hub

bearings

Noisestill

appears?

YES

Problemsolved

NO

Noisestill

appears?

YES

Checkcambelt

alingment/tracking

(shallnotengage

pulleywall)

andapplyalittle

lithiumgreaseto

pulleywall

NO

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FBTSME701ICG®StandardOperatingProcedure|releasedbyICG®ServiceDepartment4

SLACKINDRIVEGEAR

Slackindrivegear

Slackindrivegear

recognizedwhile

rockingon

horizontalpedals

Removeright

shroudandcheck

belttensionand

adjustifnecessary

Slackstilloccur YES

Problemsolved

NO

Replaceprimarybelt

ArtNo:150-03-00045-01

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FBTSME701ICG®StandardOperatingProcedure|releasedbyICG®ServiceDepartment5

Seatpost doesnot

moveverticalwhen

leverisopen

Removegasdamper

bracketcoveron

thebottomofthe

mainframeusinga

3.0mmallenkey

Whilevertical

adjustmentleveris

closedthe

engagementlever

locatedatthegas

dampermounting

headshouldprovide

aslightplay

Turnferrale

counterclockwise

Openvertical

adjustmenttotest

seatpost easily

extendingand

compressing

Extendingand

compressing

easily?

NO

YES

Checkbowdencable

fitmentonferrale

Problemsolved

SEATPOSTDOESNOTMOVE

VERTICALWHENLEVERISOPEN

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FBTSME701ICG®StandardOperatingProcedure|releasedbyICG®ServiceDepartment6

Seatpost doesnotmaintain

verticalpostionduringexercise

(sinksinwhenleverclosed)

Removedamper

bracketonthe

bottomofthemain

frameusinga

3.0mmallenkey

Whileverticaladjustment

flipleverisclosedthe

engagementleverlocated

atthegasdamper

mountingheadshould

provideaslightplay

Turnferrale

clockwise

Openvertical

adjustmenttotest

seatpost easily

extendingand

compressing

Extendingand

compressing

easily?

NO

Closeleverand

applyloadtoSeat

post tocheckseat

post stillsinks

YES

Performloadtest:

extendsaddle,mark

tube,applyloadon

seatpost to

recognizeIfSeat

post sinks

Seatpost still

sinks

YES

Checkbowdencable

fitmentonferrale

Problemsolved

NO

SEATPOSTDOESNOTMAINTAINVERTICAL

POSITIONDURINGEXERCISE

(SINKSINWHENLEVERCLOSED)

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FBTSME701ICG®StandardOperatingProcedure|releasedbyICG®ServiceDepartment7

Indoor Cycling TOMAHAWK IC7 Troubleshooting Manual

Indoor Cycling TOMAHAWK IC7 Troubleshooting Manual

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