OWNER’S MANUAL
2001 MILLER Electric Mfg. Co.
OM-657 192 099B
January 2001
For Deluxe Carrying Cart & Cylinder Rack (043 867)
FALLING EQUIPMENT can cause injury
and damage.
• Lift unit only with proper equipment and correct proce-
dures.
• If using lift forks, be sure forks extend out of opposite
side of unit.
• Do not place any part of the body under the unit while it
is suspended.
• Wear safety glasses with side shields.
WARNING
ELECTRIC SHOCK can kill.
• Do not touch live electrical parts.
• Turn Off wire feeder and welding power source and
input disconnect device.
• Disconnect input power conductors from
deenergized supply line BEFORE moving welding
power source.
CYLINDERS can explode if damaged.
• Keep cylinders away from welding and other
electrical circuits.
• Never touch cylinder with welding electrode.
• Always secure cylinder to running gear, wall, or
other stationary support.
miscwarn1.1* 2/93
802 231-A
40-1/2
17
42-1/2
1029
432
1080
77 lb 80 lb
36 kg35 kg
Overall Dimensions
Length
Width
Height
Inches Millimeters
Weight
Net Ship
Figure 1. Assembled Carrying Cart & Cylinder Rack
OM-657 Page 2
1
2
3
6
7
8
9
10
11
12
13
15
16
14
4
20
18
19
ST-802 232-A
10
11
12
1 191 877 Handle, Cart (1)
2 199 403 Holder, foot control (1)
3 191 875 Hanger, cable / torch (3)
4 191 880 Panel, left side (1)
5 602 154 Screw, 1/4-20 self-forming (12)
6 191 879 Support, Bottle (1)
7 602 387 Cylinder Chain (1)
8 191 881 Panel, right side (1)
9 191 876 Axle, running gear (1)
10 163 463 Wheel, 10 in (2)
11 602 250 Washer, 13/16 flat (2)
12 121 614 Retaining Ring (2)
13 191 870 Base (1)
14 192 098 Slide, Drawer (2)
15 191 884 Drawer (1)
16 192 097 Caster, 4 in, special stem (2)
18 191 883 Bracket, front (1)
19 191 882 Bracket, rear, (w/cord wrap up) (1)
20 192 236 Label, Caution (2)
21 201 020 Bracket, mtg cooler front (1)
22 201 021 Bracket, mtg cooler rear (1)
23 108 940 Screw, 250 x .75 hexwhd .61D Gr 5 pld (2)
Be sure to provide Model when ordering replacement parts.
7/16”
3/8”
Remove brackets (21 and 22)
and use 4 holes in base as
shown when mounting a Syn-
crowave 180 SD Power source.
Remove paint from axle
grooves (9) before
installing retaining rings
(12).
20
5
Holster (2) and hangers (3)
can be installed as desired
in various locations.
23
21
22
Item
No.
Part
No.
Description
Item
No.
Part
No.
Description
Tool needed:
Optional
Figure 2. Assembling Carrying Cart & Cylinder Rack
OM-657 Page 3
Apporx. Package Weight
Net Ship
Y Be careful when placing or
moving unit over uneven
surfaces. Tipping or Falling
equipment can cause injury
and damage.
1 Gas Cylinder−−Not Supplied
Obtain and install desired gas cylin-
der. Secure gas cylinder with chain.
2 Chain
3 Torch / Electrode Holder And
Work Clamp Cable Holders
4 Cooling System
5 Carrying Cart
6 Foot Control
7 Foot Control Holder
8 Welding Power Source
ST-802 235-A
5
6
1
2
4
3
7
8
214 lb 245 lb
111 kg97 kg
Figure 3. Fully Assembled Package With Cart, Welding Power Source, Cooling System, And Gas Cylinder
OM-657 Page 4
1 Welding Power Source
2 Rear Bracket With Cord Wrap
3 Cooling System
4 Screw, 1/4-20 Self-Forming
5 Front Bracket
Installing Dynasty And Maxstar:
Position brackets so four mounting
holes align with holes in base of
welding power source, and secure
using supplied self-forming screws.
ALWAYS install brackets onto pow-
er source FIRST!
Installing Cooling System:
Attach cooling system to base us-
ing brackets (21 and 22) shown in
Figure 2. Remove two (2) screws
from front of cooler. Use two (2) 108
940 screws from kit to fasten front
cooler mounting bracket to cooler.
Remove two (2) screws from rear of
cooler and install rear cooler
mounting bracket using these
screws. Fasten cooler to cart base
with supplied screws. Unscrew four
sheet metal screws from cover of
coolant system. Place power
source with brackets installed onto
top of coolant system so bracket
holes align with cover, and secure
by reinstalling screws.
ST-802 235
3/8”
1
2
3
4
5
3/8”
Tool needed:
Figure 4. Installing Brackets, Welding Power Source, And Cooling System
-
1
-
2
-
3
-
4
Miller DELUXE RUNNING GEAR Owner's manual
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