Front Runner KSVA002T Installation guide

Brand
Front Runner
Model
KSVA002T
Type
Installation guide

This manual is also suitable for

ENG
KSFR006_REV_A00 © 2023 FRONT RUNNER VEHICLE OUTFITTERS
1
Don’t be a hero and muscle through this installation without reading these fitting instructions first! Improper installation of this gear may void certain
aspects of your warranty.
Before you begin, take a moment and open all your Front Runner rack kit boxes and gather the assembly instructions for the various components.
A complete kit will contain:
1. A Front Runner Mounting System specific to your vehicle
2. A Front Runner Rack Tray or Load Bar Slats
This document will guide you through the assembly of the mounting system and assist you in fitting the roof rack tray or load bars to your specific
vehicle.
Please refer to the next page for a list of all the components, quantities and tools required.
KSFR006
READ ME FIRST
START HERE!
front runner Ford Ranger T6.2 (2022-Current)/
VW Amarok (2023-Current) Double Cab
Slimsport Tray
IMPORTANT WARNING!
IT IS CRITICAL THAT ALL FRONT RUNNER PRODUCTS BE PROPERLY AND SECURELY ASSEMBLED AND ATTACHED TO YOUR VEHICLE. IMPROPER ATTACHMENT COULD
RESULT IN AN AUTOMOBILE ACCIDENT, AND COULD CAUSE SERIOUS BODILY INJURY OR DEATH. YOU ARE RESPONSIBLE FOR ASSEMBLING AND SECURING ALL FRONT
RUNNER PRODUCTS TO YOUR VEHICLE, CHECKING THE ATTACHMENTS PRIOR TO USE, AND PERIODICALLY INSPECTING THE PRODUCTS FOR ADJUSTMENT, WEAR AND
DAMAGE. THEREFORE, YOU MUST READ AND UNDERSTAND ALL OF THE INSTRUCTIONS AND PRECAUTIONS SUPPLIED WITH YOUR FRONT RUNNER PRODUCT PRIOR TO
INSTALLATION OR USE. IF YOU DO NOT UNDERSTAND ALL OF THE INSTRUCTIONS AND CAUTIONS, OR IF YOU HAVE NO MECHANICAL EXPERIENCE AND ARE NOT THOROUGHLY
FAMILIAR WITH THE INSTALLATION PROCEDURES, YOU SHOULD HAVE THE PRODUCT INSTALLED BY A PROFESSIONAL INSTALLER OR OTHER QUALIFIED PERSONNEL.
NOTE: Front Runner will not be responsible for any damage caused by the failure to install the product according to these instructions.
Please call us if you have any questions about the installation of this product.
1
2
3
7
11
8
4
5
9
10
6
KSFR006_REV_A00 © 2023 FRONT RUNNER VEHICLE OUTFITTERS
2
FIGURE 1.1
CHECK ONLINE FOR LATEST FITMENT GUIDE WWW.FRONTRUNNEROUTFITTERS.COM
GET ORGANIZED
1
IN THE BOX
1 2 X Foot Rail 1LH + 1RH
2 2 X Wing Plate 1 LH + 1 RH
3 7 X SlimSport Slat (1160mm Long)
4 2 X Front Spacer - 10mm
5 2 X Rear Spacer - 10mm
6 4 X Bottom Spacer (Non Wildtrak versions)
7 28 X M6 x 25 Thread Forming Screw
8 4 X M8 x 40 Flange Bolt
9 4 X M8 x 19 x 2 Flat Washer
10 4 X M8 Nyloc Nut
11 4 X M8 Nut Cap
TOOLS NEEDED
Torx
T30 13mm
6mm
8.5mm
Sealant
Cordless
Driver Oil
Marker
Friend
FRONT OF VEHICLE
1
3
© 2023 FRONT RUNNER VEHICLE OUTFITTERS
3
KSFR006_REV_A00
FIT AND SECURE - MODELS WITHOUT FACTORY ROOF RAILS
2
2.1
2.2
2.3
Drop the vehicle's roof lining.
Remove the Ditch Mold from the vehicles
roof. Remove the Stud insert from the plastic
trim and place the Bottom Spacer (Item 6)
into the opening and mark the center of the
hole (A).
Drill a 6mm Pilot hole and open it to a 8.5mm
Hole.
Refit the Ditch Trim with the Bottom Spacer
(Item 6) in place.
Look online for videos to assist.
A
Assemble the Footrails (Item1) to the six
rear slats (Item 3) (Leave the first slat
unassembled for now) using M6 x 25
Thread Forming Screws (Item 7).
NOTE: Do not fit the front slat yet.
Tightening Torque 8-10Nm /
5.9 ft lb - 7.38 ft lb. Take care when
using a cordless driver.
Apply a little oil on screw threads before
inserting. Note these are thread forming
screws.
Torx
T30
Cordless
Driver
Oil
7
Cordless
Driver
2
11
8
4
6
9
10
© 2023 FRONT RUNNER VEHICLE OUTFITTERS
3
KSFR006_REV_A00
FIT AND SECURE - MODELS WITHOUT FACTORY ROOF RAILS
2
2.4
Tightening Torque:
M8 : 15-20Nm / 11.06 ft lb - 14.75 ft lb
Apply a bead of sealant on the threads of the
M8 x 40 Flange Bolts (Item 8) and in the cut
outs in the Front and Rear Spacers (Items 4
and 5).
Secure the Tray together with Front and Rear
Spacers and the Wing Plates (Item 2) to the
Roof using M8 x 40 Flange Bolts, M8 x 19 x 2
Flat Washers and M8 Nyloc Nuts (Items 8, 9
& 10).
Place M8 Nut Caps (Item 11) over all M8
Flange Bolt heads.
Note: Wing Plate fits above Foot Rail.
13mm
FIT AND SECURE - MODELS WITH FACTORY ROOF RAILS
3
3.1
Drop the vehicle's roof lining.
Look online for videos to assist.
© 2023 FRONT RUNNER VEHICLE OUTFITTERS
4
KSFR006_REV_A00
FIT AND SECURE - MODELS WITH FACTORY ROOF RAILS
3
3.2
3.3
3.4
Models with factory Roof Rails.
Remove the OEM Rails with Ditch Trim from
the vehicles roof by unbolting the nut on the
inside of the roof.
Remove the EOM rails from the Ditch Trim.
Place a bead of Sealant on the Ditch Trim
before placing it back into the vehicles ditch.
In 3.5 you will use the supplied hardware to
secure the Foot Rail/Tray onto the Ditch Trim.
Assemble the Footrails (Item1) to the six rear
slats (Item 3) (Leave the first slat
unassembled for now) using M6 x 25 Thread
Forming Screws (Item 7).
1
3
7
Torx
T30
Oil
Cordless
Driver
NOTE: Do not fit the front slat yet.
Tightening Torque 8-10Nm /
5.9 ft lb - 7.38 ft lb. Take care when
using a cordless driver.
Apply a little oil on screw threads before
inserting. Note these are thread forming
screws.
4
10
9
© 2023 FRONT RUNNER VEHICLE OUTFITTERS
5
KSFR006_REV_A00
FIT AND SECURE - MODELS WITH FACTORY ROOF RAILS
3
3.5
Apply a bead of sealant on the threads of the
M8 x 40 Flange Bolts (Item 8) and in the cut
outs in the Front and Rear Spacers (Items 4
and 5).
Secure the Tray together with Front and Rear
Spacers and the Wing Plates (Item 2) to the
Roof using M8 x 40 Flange Bolts, M8 x 19 x 2
Flat Washers and M8 Nyloc Nuts (Items 8, 9
& 10).
Place M8 Nut Caps (Item 11) over all M8
Flange Bolt heads.
Note: Wing Plate fits above Foot Rail.
Models with factory Roof Rails.
13mm
2
11
8
Tightening Torque:
M8 : 15-20Nm / 11.06 ft lb - 14.75 ft lb
4.1
4.2
Refer to fitment guide RRAC313
Refer to fitment guide RRAC312
STANDARD WIND FAIRING ASSEMBLY
LIGHT BAR WIND FAIRING ASSEMBLY
FIT AND SECURE
4
© 2023 FRONT RUNNER VEHICLE OUTFITTERS
6
KSFR006_REV_A00
13mm
COMPLETION
5
5.1
Congratulations! You did it. Take a step back and admire your work!
INSTALL OTHER VEHICLE AND RACK ACCESSORIES
6
Now's the time to visit your favorite Front Runner dealer in person or online.
IMPORTANT!
Be sure to tag us. We love to see our gear in action! #FrontRunnerOutfitters #BornToRoam
Share your adventures on:
FRONT RUNNER RACK KITS OFTEN HAVE A HIGHER LOAD RATING THAN THE VEHICLES THEY ARE MOUNTED TO. PLEASE REFER TO YOUR SPECIFIC VEHICLE MANUFACTURER
FOR A RECOMMENDED ROOF RATING. FRONT RUNNER CANNOT BE RESPONSIBLE FOR IMPROPER LOADING BEYOND THE VEHICLE MANUFACTURER'S STATED LOAD CAPACITY.
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Front Runner KSVA002T Installation guide

Brand
Front Runner
Model
KSVA002T
Type
Installation guide
This manual is also suitable for
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