Operator's manual
english
PN 161-2 / PN 200-2
2Safety E413EN_03.DOC
Table of contents
1. Safety ..................................................................................3
2. Description .........................................................................5
2.1 Correct use ..........................................................................6
2.2 Technical data......................................................................7
3. Tool assembly....................................................................9
3.1 Selecting the tool .................................................................9
4. Operation ..........................................................................10
4.1 Changing the cutting direction ...........................................12
4.2 Making inner cutouts..........................................................12
5. Maintenance .....................................................................13
5.1 Changing the battery .........................................................14
5.2 Changing the tool...............................................................15
Disassembling the punch .............................................17
Installing the punch.......................................................17
Changing the die and the punch guide.........................17
6. Wearing parts ...................................................................18
7. Original accessories........................................................19
8. Options .............................................................................19
Warranty
Replacement parts list
Addresses
E413EN_03.DOC Safety 3
1. Safety
Ø Read the Operator's Manual and the general safety rules
(Material number 1239438, red document) in their entirety
before starting up the machine. Follow precisely the directions
contained therein.
Ø Read the Operator's Manual and the safety instructions
(Material number 125699, red document) in their entirety
before starting up the machine. Follow precisely the directions
contained therein.
Ø The safety regulations according to DIN VDE, CEE, AFNOR
and other regulations which are valid in individual countries
should be adhered to.
Warning
Risk of possible injury from the battery!
Ø Disconnect the battery from the machine prior to all
maintenance work.
Ø Check the machine for damage prior to each use.
Ø Keep the machine dry and do not operate in damp rooms.
Ø Do not charge the exchangeable batteries of the Akku 3000
System except with the Akku 3000 System recharger.
Ø Do not attempt to open the exchangeable batteries or the
recharger.
Ø Do not dispose of the exchangeable batteries in fire nor in
domestic refuse.
Warning
Danger of injury possible due to improper handling!
Ø When working with the machine, wear safety glasses,
hearing protection, protective gloves and work shoes.
Warning
Risk of injury to the hands!
Ø Do not place your hand into the processing line.
Caution
Damage to property possible due to improper handling!
The machine will be damaged or destroyed.
Ø Arrange for start-ups and checks on manual electric tools to
be carried out by a trained specialist. Only used the original
accessories provided by TRUMPF.
USA/CAN
Rest of the world
4Safety E413EN_03.DOC
Warning
Risk of injury from high-temperature chips!
High-temperature chips are expelled from the chip ejector at
high speed.
E413EN_03.DOC Description 5
2. Description
5
4
3
2
1
6
7
9
10
8
H
A
1Die
2 Punch
3 Punch guide
4 Die carrier
5 Index sleeve for direction of tool
6 Grip for tool clamp
7 On/Off switch
8 Fixing screw for fixing the punch
guide and the die
9 Max. sheet thickness 1.0 mm for
stainless steel up to 600 N/mm²
10 Max. sheet thickness 1.6 mm for
stainless steel up to 400 N/mm²
A Battery
H Lock
Example: PN 200-2 AKKU Fig. 26362
6Description E413EN_03.DOC
2.1 Correct use
Warning
Risk of injury!
Ø For processing and materials, only use machines which are
named in "Correct use".
The TRUMPF Nibbler PN 161-2 AKKU and PN 200-2 AKKU are
electrically-operated portable machines for the following
applications:
· For slitting sectional sheets such as trapezoidal sheet,
corrugated sheet, boxed sheet, offset profiled strips.
· Slitting plate-shaped workpieces made of a punchable material
such as steel, aluminium, non-ferrous heavy metals, and
plastic.
· Nibbling straight or curved exterior and interior cutouts.
· For nibbling from scribed lines.
Note
The nibbling process produces cutting edges free of deformations.
E413EN_03.DOC Description 7
2.2 Technical data
Note
The round punch yields a high-quality cutting profile, but it is not
suitable for curved cuts.
Rest of the world USA
Values Values Values Values
Voltage 12 V 12 V 12 V 12 V
· Steel
400 N/mm²
· Steel
600 N/mm²
· Aluminium
250 N/mm²
1.6 mm
(standard)
1.6 mm
(round
punch)
1.0 mm
(standard)
-
(round
punch)
2.0 mm
(Standard)
2.0 in
(round
punch)
1.6 mm
(standard)
1.6 mm
(round
punch)
1.0 mm
(standard)
-
(round
punch)
2.0 mm
(Standard)
2.0 mm
(round
punch)
1.6 mm
(standard)
1.6 mm
(round
punch)
1.0 mm
(standard)
-
(round
punch)
2.0 mm
(Standard)
2.0 mm
(round
punch)
0.063 in
0.063 in
0.039 in
-
0.079 in
0.079 in
Working speed 1.4 m/min 1.4 m/min 1.4 m/min 4.6 ft/min
Stroke rate with
idle run
1000/min 1000/min 1000/min 1000/min
Weight 2.7 kg
(PN 161-2
AKKU)
2.4 kg
(PN 200-2
AKKU)
2.7 kg
(PN 161-2
AKKU)
2.4 kg
(PN 200-2
AKKU)
2.7 kg
(PN 161-2
AKKU)
2.4 kg
(PN 200-2
AKKU)
6 lbs
5.3 lbs
Cutting track
width
5 mm 5 mm 5 mm 0.2 in
Start hole
diameter for die
24 mm 24 mm 24 mm 0.945 in
Smallest radius
with curved
cutouts
50 mm 50 mm 50 mm 2 in
Technical data Table 1
8Description E413EN_03.DOC
Noise and vibration Measured values in accordance
with EN 50144
A-weighted sound level Typically 66 dB (A)
A-weighted acoustic power level Typically 85 dB (A)
Hand-arm vibration Typically less than or equal to
2.5 m/s²
Measured values for noise and vibration Table 2
E413EN_03.DOC Tool assembly 9
3. Tool assembly
3.1 Selecting the tool
Two tool configurations are available 2 machining work:
Standard tool Round tool
Use
Advantage
Tool for machining
sectional sheets
Tool for flat and
corrugated workpieces
Identification Yellow-coated
Punch
Punch guide
Dies
Note
The cutting result is improved and the service life of the punch
increased if the cutting track is coated with oil before machining the
workpiece.
Material Oil
Recommendation for steel Punching and nibbling oil,
Order No. 103387
Recommended for aluminium Wisura oil, Order No. 125874
Table 3
Table 4
10 Operation E413EN_03.DOC
4. Operation
Warning
Danger of injury possible due to improper handling!
Ø When working with the machine, always ensure that it has a
secure base.
Ø Never touch the tool while the machine is running.
Ø Always guide the machine away from the body while working.
Ø Do not work holding the machine above your head.
1
1 On/Off switch
Example: Switching the PN 200-2 AKKU on/off
Ø Move the On/Off switch to the front.
1. Do not move the machine towards the workpiece until full
speed has been reached.
2. Machine/process the material.
– Machine the desired cutting line.
3. In the event that the cutting track ends in the sheet, pull the
still-running machine a few millimetres back towards where the
cutting track has already been cut open.
4. Switch the machine off.
Switching on the PN 200-2
AKKU and PN 161-2 AKKU
Fig. 27991
Working with the PN 200-2
and PN 161-2
E413EN_03.DOC Operation 11
140
162
40
PN 161-2 AKKU in sectional sheets
40
79
132,5
(5 3/16")
(3 1/8" -4")
(1 9/16")
PN 200-2 AKKU in sectional sheets
Ø Move the On/Off switch to the rear.
Fig. 25947
Fig. 25948
Switching off the PN 200-2
and PN 161-2
12 Operation E413EN_03.DOC
4.1 Changing the cutting direction
The direction of the cut can be rotated to the right or the left in
5° increments as needed.
· For right-handed/left-handed operation.
· Machining sectional sheets.
2
1
1 Sleeve 2 Tool
1. Push the sleeve (1) up until it stops.
2. Turn the tool (2) to the desired direction.
3. Release the sleeve (1) and turn the tool (2) slightly such that it
locks into the next index position.
4.2 Making inner cutouts
Ø Make a start hole at least 16 mm in diameter.
Fig. 25850
E413EN_03.DOC Maintenance 13
5. Maintenance
Warning
Risk of possible injury from the battery!
Ø Remove battery when changing tools and before performing
any maintenance work on the machine.
Caution
Damage to property possible due to blunt tools!
Overloading of the machine.
Ø Check the cutting edge of the cutting tool hourly for wear.
Sharp cutting tools provide good cutting performance and are
easier on the machine. Replace punches promptly.
Warning
Risk of possible injury due to improper repairs!
The machine does not function properly.
Ø Repairs should be carried out only by a trained specialist.
Maintenance point Procedure and time interval Recommended lubricants Order No.
Lubrication
agents
Punch guide With each tool change Lubricating grease "G1" 344969
Gearbox and
gear head (2)
After 300 operating hours,
arrange for a trained specialist to
relubricate or to replace the
lubricating grease
Lubricating grease "G1" 139440
Punch Replace as needed - -
Die Replace as needed - -
Ventilation slots Clean as needed - -
Battery Replace as needed
14 Maintenance E413EN_03.DOC
5.1 Changing the battery
Before using the akku electric tool, a new exchangeable battery or
one which has not been used for a long time needs to be charged.
Note
The full capacity will be reached after 4-5 charges.
Ø Press locking mechanism together and pull out exchangeable
battery in the direction of the arrow.
Ø Slide exchangeable battery into the mounting device of the
machine from the rear until the battery engages.
Note
Thanks to a mechanical coding, only exchangeable batteries which
are intended for the machine can be inserted.
Fig. 12642
Removing exchangeable
battery
Fig. 12641
Loading exchangeable
battery
E413EN_03.DOC Maintenance 15
5.2 Changing the tool
The tools can be changed by the user as required.
Note
Keep tool adapters clean.
961966 961964
Tools PN 161-2 AKKU and PN 200-2 AKKU Fig. 26366
16 Maintenance E413EN_03.DOC
If the punch or die becomes blunt, change the tool.
4
9
8
7
3
2
1
5
6
S
S
F
x
x
1 Housing
2 Index pins (4 pieces)
3 Punch
4 Punch guide
5Die
6 Fixing screws (4 pieces)
7 Tool
or carrier with punch guide, die
8 Ram with punch adapter /
ram extension
9 Grip for tool clamp
F Lubricating grease "G1"
S Direction of cutting
x First firmly tighten these screws
(3 Nm tightening torque)
Fig. 25851
E413EN_03.DOC Maintenance 17
Disassembling the punch
1. Pull handle (9) back.
2. Pull tool (7) out of the housing (1).
3. Remove punch (3).
Installing the punch
1. Lightly lubricate the punch (3) and the boring in the tool (7) with
lubricating grease "G1".
2. Hang the punch in the groove of the punch adapter.
3. Align the cutting direction towards the front.
Note
With the PN 161-2 AKKU, the ram extension is installed
between the ram (8) and the punch (3).
4. Insert tool (7) into the housing (1) with cutting direction facing
to the front.
5. Slide handle to the front.
Changing the die and the punch guide
1. Unscrew the die and punch guide fixing screws.
2. Clean the attachment surfaces.
3. Centre the punch guide and die using the pegs.
4. Fasten the punch guide and die with the screws.
5. Tighten the screws marked with an "x" first, using a tightening
torque of 3 Nm.
18 Wearing parts E413EN_03.DOC
6. Wearing parts
Designation Material No.
Punch 945691
Die 948711
Round punch 945698
Round die 956443
To ensure fast delivery of the correct original and wearing parts:
1. Give the order number.
2. Enter further order data:
– Tension data
– Number of pieces
– Machine type
3. Give complete dispatch data:
– Correct address.
– Required delivery type (e.g. air mail, courier, express mail,
ordinary freight, parcel post).
4. Send the order to the TRUMPF representative office. For
TRUMPF service addresses, see the address list at the end of
the document.
Table 5
Ordering wearing parts
E413EN_03.DOC Original accessories 19
7. Original accessories
Designation Material No.
Torx Spanner Tx20 144680
Battery 133863
Lubricating grease "G1", tube 344969
Case 971396
Operator's manual 957260
Safety information (red document),
other countries
125699
Safety information (red document),
USA
1239438
Table 6
8. Options
Designation Material No.
Punching and nibbling oil for
aluminium (1 litre)
125874
Punching and nibbling oil for steel
(0.5 litre)
103387
Recharger 220-240 V 133864
Recharger 100-120 V 133865
Tool PN 200-2 AKKU 961964
Tool PN 161-2 AKKU 961966
Table 7
20 Options E413EN_03.DOC
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