Robin LG102 User manual

6

Generator

Model

16072, LG102,lG152, LGZOl,LG301

LG2OlD,

LG301D

LGK102, LGK152

CONTENTS

Section

Title

Page

1

.

SPECIFICATIONS

..........................................

1

2

.

PERFORMANCE

............................................

3

2-1 AC Output

.........................................

3

2-2 DCOutput

.........................................

10

3

.

FEATURES

..............................................

11

4

.

GENERAL DESCRIPTION

of

GENERATOR

........................

12

4-1 External View

of

Generator [MODEL LG0721

.................

12

4-2 External View

of

Generator [MODEL LG1021

.................

13

4-3 External View

of

Generator [MODELS LG152

&

LG2011

..........

14

4-4 External View

of

Generator [MODELS LGK102

&

LGK1521

........

15

4-5 External View

of

Generator [MODEL LG3011

.................

16

4-6 External View

of

Generator Panel

..........................

17

5

.

CONSTRUCTION

and

FUNCTIONS

..............................

18

5-1 Construction

........................................

18

5-2 Functions

..........................................

19

5-3 Description

of

Generator Operation

.........................

24

6

.

SAFETY PRECAUTIONS

.....................................

25

7

.

APPLICABLE RANGESof GENERATOR

..........................

26

8.-

MEASURING PROCEDURE

...................................

29

8- 1 Meters

.............................................

29

8-2 AC Output Measuring

..................................

31

8-3 DC Output Measuring

..................................

31

8-4 Insulation Resistance Measuring

...........................

31

9

.

CHECKING FUNCTIONAL MEMBERS

............................

33

9-1 Stator Assembly

......................................

33

9-2 Rotor Assembly

.......................................

33

9-3 Brushes

.............................................

34

9-4 AVR (Automatic Voltage Regulator)

........................

34

9-5 Fuse Holder and No-Fuse Breaker

..........................

36

9-6 Receptacle and AC Plug

.................................

37

9-7 Voltmeters

.........................................

37

9-8 Diode Stack Assembly

..................................

37

9-9 Primary Exciting Circuit

................................

38

10

.

DISASSEMBLY

and

REASSEMBLY

..............................

39

10-1 Preparations and Suggestions

..............................

39

10-2 How to Disassemble

...................................

39

10-3 How to Reassemble

....................................

45

10-4 Control Box Disassembly and Reassembly

......................

51

11

.

TROUBLE.SHO0TlNG

.......................................

52

12

.

CIRCUIT DIAGRAMS

.......................................

56

1.

SPECIFICATIONS

T

N

I

0

m

E

P

f

0

n

I

m

N

I

P

-

0

V

-

.-

-

'a

p

9

'I

f

a, a

a

-m

mm

"

a-

Y

:-

I

i

I

-

LT

>

a

I

t

i

I

!

1

I

i

I

-

9

0

W

-

E

0

P

n

I

m

.

I

i

!

i

!

..

.:

I

c

.-

>

3N19N3

t101Vt13N30

I

-1

-

;9

0

N

-

E

N

m

-

N

I

54

-

N

I

W

0

-

N

I

5:

-

N

0

I

W

aa

'I.0

rnm

>i>

a00

NN

L

I

9

r

..

.I

!.

..

i:

I.

..

I

i

t

L

.-

ai

:i

I

!I

I,

..

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>>

zz

"

T

!

i

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00

mi*

NN

3NION3

I

-2-

2.

PERFORMANCE

2-1

AC

OUTPUT

MODEL LG072

Type

...............

Self-Exciting, 2-Pole, Single Phase

Power Factor

..........

1.0

Engine

..............

ECOG-D

I

1

N

I

-

62

>

y

61

$60

8

59

58

I

t

1

20

21

10

"

100

a

5

W

0

>

Output Max.

...............

850W

Rated

..............

700W

Frequency.

................

60

HZ

Voltage

.............

....

110v

t

loo

1.5 3.0 4.5 6.0 7.5

9.0

CURRENT

(A)

-

900

Output Max.

...............

700W

-

4

53

..............

-

?

52

t700,

Rated

600W

&

51

600

Frequency.

50

Hz

5

50 500

+

Voltage.

..................

220V

=

49

................

I

2

8

+

U

300

2

LL

1200

-

>

210

W

220

0

a

I

5

0

>

1

2 3 4

CURRENT

(A)-

f

Output Max.

...............

700W

2

Rated

...............

600W

1

..

900

I-

u

49

L

-500

-

8

50

Frequency. 50

Hz

-700

1

2

52

>

53

T

300

2

250

0

~240

IlOO

I-

................

W

2

51

"600

-

Voltage.

..................

240V

CT

t

2

-

230

$220

>

NOTE:

These characteristics are typical.

Those

of

60

Hz

1-2 3 4

120

V

and

50

Hz

1

1OV

or

230

V

are similar to

CURRENT

(A)-

the above.

-3-

MODELS LG102 and LGK102

Type

...............

Self-Exciting, 2-Pole, Single Phase

Power Factor

..........

1.0

Engine

..............

LG102-EY15-D "(Wl-145)

LGK102-EY15-DK

CURRENT

(A)-

CURRENT

(A)-

123456

CURRENT

(A)-

I

-.

1200

-1000

3

..

800

f

.-

600

3

0

--

400

-.

1200

t

.-

1000

-

+

I-

.-

600

o

3

--

aoo

2

i

I

..

1200

..

1000

1

3

..

aoo;

2

t

-.

600

5

Output Max.

...............

12OOW

Rated

..............

1

OOOW

Frequency.

................

60

HZ

Voltage.

..................

110V

Output Max.

...............

1OOOW

Rated

..............

800W

Frequency.

................

50

Hz

Voltage.

..................

220V

Output Max.

...............

1OOOW

Rated

..............

800W

Frequency.

................

50

HZ

Voltage.

..................

240V

NOTE: These characteristics are typical. Those of

60

Hz

120

V

and

50

Hz

1

1OV

or

230

V

are similar to

the above.

-4

-

MODELS LG152 and LGK152

Type

...............

Self-Exciting, 2-Pole, Single Phase

Power Factor

..........

1

.O

Engine

. .

I

t

0

W

z

3

-

El

U

[r

t

I

>

0

W

-

a

5

0

>

4

N

-

I

>

0

z

3

W

t

............

LG152-EY20D "(Wl-185)

LGK152--EY20DK

CURRENT

(A)-

CURRENT

(A)--)

1.5 3 4.5

6

7.5

9

CURRENT

(A)

"-c

'

1700

I

1500

I

-

3

1300

I-

2

ill00

I

900

1

1500

1

41300

2

I

II-

3

tlloo

E

t

0

3

1

..

1

500

4

..

1300

2

I-

-

--

1100

2

t

900:

i

Output Max.

...............

1700W

Rated

..............

1500W

Frequency.

................

60

Hz

Vcltage

...................

1 1OV

Output Max.

...............

1500W

Rated

..............

1300W

Frequency.

................

50

Hz

Voltage.

..................

220V

Output Max.

...............

1500W

Rated

..............

1300W

Frequency.

................

50 Hz

Voltage.

..................

240V

NOTE: These characteristics are typical. Those

of

60

Hz

120

V

and

50

Hz

1

IOV

or

230

V

are similar

to

the above.

-5-

MODEL

LG201

Type

...............

Self-Exciting, 2-Pole, Single Phase

Power Factor

..........

1.0

Engine

..............

EY20D "(Wl-185)

Output Max.

...............

2400W

Rated

..............

2000W

Frequency

.................

60

Hz

Voltage.

..................

110V

i

4

2000

i

500

CURRENT

(AI

-

I

2000

11

!

504

!-

2

;loo0

5

Io

I

12-34 56

7

89

-

CURRENT

(A)

Output Max.

...............

2000W

Rated

..............

1700W

Frequency

.................

50

HZ

Voltage.

..................

220V

Output Max.

...............

2000W

Rated

..............

1700W

Frequency

.................

50

Hz

Voltage.

..................

240V

I

500

NOTE:

These characteristics are typical. Those

of

60

Hz

120

V

and

50

Hz

1

IOV

or

230

V

are similar to

ihe above.

-6-

MODEL LG201D

Type

...............

Self-Exciting, 2-Pole, Single Phase

Power Factor

..........

1.0

Engine

..............

EY20D "(Wl-185)

U

-t

-

>

Lu

CJ

+

J

0

>

a

0

2

46

8

10

CURRENT

(A)-

I

j2000

I

z

"000

2

I-

.-

500

I

Voltage

...................

120 VI240 V

Output Max.

...............

240 V-24OOW

120 v-12oow x 2

Rated

..............

240 V-2OOOW

120 v-1ooow x 2

.

Frequency.

................

60

Hz

n

U

-

>

t

UI

0

a

5

0

>

CURRENT

(A)

-

Voltage

...................

1

10 VI1 20 V

Output Max.

...............

220 V-2OOOW

110

v-2ooow x 2

Rated

..............

220 V-17OOW

110 V-850W

X

2

Frequency

.................

50

Hz

NOTE: These characteristics are typical. Those of

60

Hz

110

V/220 Vand

50

Hz

120

V/240

V are similar

to the above.

-7-

MODEL LG301

Type

...............

Self-Exciting, 2-Pole, Single Phase

Power Factor

..........

1.0

Engine

..............

EY25-2D *(EY25-W)

I

>

0

z

3

W

s

U

-

-t

>

W

U

a

5

0

>

I

f

3500

-1300C/z

I-

5

-2500

2

4

2000

2

4

6

8

10 12'

CURRENT

(A)-

14

Output Max.

...............

3400W

Rated

..............

2900W

Frequency

.................

60

Hz

Voltage

...................

1

1OV

CURRENT

(A)

"--c

3000

Output Max.

...............

3000W

2500

A

~~ ~

Rated

..............

2500W

-

................

200,I~

Frequency.

50

Hz

Voltage. 220V

..................

z

1500

2

1000

CURRENT

(A)---

Output Max.

...............

3000W

Rated

..............

2500W

Frequency.

................

50 Hz

Voltage.

..................

240V

..

3000

-2500

t

3

I-

2

"000

5

0

..

1

500

"000

NOTE: These characteristics are typical. Those

of

60

Hz

120

V

and

50

Hz

110V

or

230

V

are similar

to

the above.

-8-

MODEL

LG301

D

Type

...............

Self-Exciting, 2-Pole. Single Phase

Power Factor

..........

1.0

Engine

..............

EY25-2D "(EY25-W)

02

4

6

8

10

12

14

CURRENT

(A)

-

CURRENT

(A)-

...................

t

3000

Voltage

Output Max. 240 V-34OOW

...............

120 VI240 V

..............

120 V-17OOW

Rated 240 V-29OOW

120 V-145OW

+

Frequency.

................

60

Hz

1500

1

1000

I

t

500

x2

...................

t

3000

t2000

;

110 V-125OW

X

2

i+

...............

Voltage 1 10 VI220 V

Output Max. 220 V-3OOOW

110 V-15OOW

X

2

..............

t2500t

z

Rated 220 V-25OOW

................

2

Frequency. 50

Hz

11500

2

11000

t

500

MOTE: These characteristics are typical. Those

of

60

HZ

1

10

VE20 Vand

50

Hz

120

VR40 V are similar

to the above.

-9-

2-2

DC

OUTPUT

DC

Voltage

............................

12

V

DC

Ampere

...........................

8.3

A

DC

Output

..........................

100

W

024

6

8

10

CURRENT

(Al

-

If

the generator is connected

to

a battery

to

charge it, its

DC

output voltage increases. The battery is charged at the increased

voltage level. Performance curve

@

applies

to

a

case under

a

resistance load

only;

and curve

(iJ

represents battery charging

characteristics.

NOTE:

Up

to the rated ouqout

it

is

possible to take out simultaneously the

output

of

both

AC

and

DC

in total.

-

10-

3.

FEATURES

1.

2.

3.

4.

5.

6.

7.

8.

9.

10.

11.

12.

Portable, Light in Weight, Compact, and Easy to Carry

*The LC102 and LC152 employ lightweight, compact, powerful EY15D and EY2OD engines.

*All

models employ a lightweight, high-efficiency, revolving field type generator.

Solid State Ignition System

*Compared to the contact point type. this system has no contact points to wear out or replace. Therefore, mainte-

nance is reduced and constant output power can be maintained for a longer period of time.

*Easy to start with increased starting spark energy.

Extra Quiet Operation

*All

models are equipped with a large capacity, low-noise muffler.

*.a

models are equipped with a cyclone type air cleaner which reduces noise and is excellent in keeping dust out.

Effective Voltage Regulation with AVR (Automatic Voltage Regulator)

*The built-in AVR automatically regulates the exciting current to keep voltage regulation at less than

3%,

thereby pro-

tecting the load (an electrical product) and prolonging its product life.

DC Output for Battery Charging

*A DC output of 12 V 100

W

is simultaneously available with an AC output. Therefore, the generator can charge a

battery from its DC output terminal while also supplying an AC output. The combined AC and

DC

outputs must be

kept undr the rated level.

Dual Voltages Are Available

on

LC201 D and LG301 D

*A dual voltage type which supplies two AC voltages is available in the 2 kW and

3

kU' classes.

Output Voltage Waveform Close to Sine Wave

*Output voltage waveforms are close to a sine wave without a surge

so

that the load electrical product will not be dam-

aged.

Resistant to Induced Load

*Excited power is obtained from the sub coil that is wound separately from the main coil, output voltage fluctuations

are

small

as compared with load current fluctuations and constant power can be obtained. This means greater resist-

ance to loads which are subject to sharp current fluctuations-and easier starting of an induction motor.

100%

Copper Windings

*The use of pure copper which has low internal resistance for windings assures

high

efficiency and long generator life.

Easy Starting with a Recoil Starter

Trouble-Free with a

Fuse

or

No-Fuse Breaker

LGK Type Operating on Kerosene

*Automatic fuel changing system uses gasoline to start the generator and automatically changes it to kerosene in nor-

mal operation.

-

11

-

4.

GENERAL DESCRIPTION

of

GENERATOR

4-1

EXTERNAL VIEW

Of

GENERATOR [MODEL LGO721

f

-

12-

4-2

EXTERNAL VIEW

of

GENERATOR [MODEL LG1021

W

U

UI

-

13-

4-3

EXTERNAL VIEW

of

GENERATOR [MODELS LG152 aLG2011

-

14-

4-4

EXTERNAL VlEWof GENERATOR [MODEL LGKlO2

&

LGK1521

-

15-

4-5

EXTERNAL VIEW

of

GENERATOR [MODEL LG301I

-

16

-

4-6

EXTERNAL

VIEW

Of

GENERATOR PANEL

75

0

W

v)

"3

.U

V

a

W

v)

,>"-

V

0

v)

c3

0

N

c

I?

n

v)

U

W

I-

W

I

0

>

-

,J

- -

v)

W

J

V

5

a

t

W

V

U

V

a

V

a

-

W

v)

3

U

V

a

-

W

v)

3

U

W

>

0

N

c

>-

z

-

0

>

N

d

2

l7

N

v)

W

U

2

v)

-17-

5.

CONSTRUCTION and FUNCTIONS

5-1

CONSTRUCTION

-

18-

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