Craftsman 900.370520 User manual

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Operator's Manual
CRRFTSMRNo
CORDLESS
24 VOLT 19M
CONVERTIBLE MULCHING
MOWER
Model No. 900.370520
CAUTION: Safety
Before using this product, read
this manual and follow all its .
Safety Rules and Operating
Instruotlons,
Assembly
Operation
Maintenance
Parts
Espahol
Sears, Roebuck and Co., Hoffman Estates, IL 6017
264774-01
Warranty 2 Maintenance 16
Safety Instructions 2 Service and Adjustments 17
Assembly 5 Storage 17
Operation 8 Troubleshooting 18
Maintenance Schedule 16 Illustrated Parts List 19
Product Specifications 16 Parts Ordering 20
LIMITED TWO YEAR WARRANTY ON CRAFTSMAN POWER MOWER
For two years from date of purchase, when this Craftsman Lawn Mower is maintained,
lubricated, and tuned up according to the operating and maintenance instructions in the
owner's manual, Sears will repair free of charge any defect in material or workmanship.
If this Craftsman Lawn Mower is used for commercial or rental purposes, this warranty
applies for only 90 days from the date of purchase.
This Warranty does not cover:
Expendable items which become worn during normal use, such as rotary mower
blades, blade adapters, and belts.
Repairs necessary because of operator abuse or negligence, including bent crank-
shafts and the failure to maintain the equipment according to the instructions contained
in the owner's manual.
WARRANTY SERVICE IS AVAILABLE BY returning the Craftsman power mower to the
nearest Sears Service Center in the United States. This warranty applies only while this
product is in use in the United States.
This Warranty gives you specific legal rights, and you may also have other rights which
vary from state to state.
Sears, Roebuck and Co., Hoffman Estates, II 60179 USA.
WARNING: Do not attempt to operate this mower until you thoroughly read and com-
pletely understand all instructions, safety rules, etc. contained in this manual. Failure to
comply can result in accidents Involving fire, electric shock, or serious personal injury.
Save Owner's Manual and review frequently for continuing safe operation and instructing
others who may use this mulching mower.
Safety standards require an Operator
Presence Control Switch to minimize the
risk of injury. Your unit is equipped with
such a Control Switch, Do not attempt to
defeat Its function under any circum-
stances,
TRAINING:
Read this operator's manual carefully.
Become familiar with the controls and
know how to operate your mower prop-
erly. Learn how to quickly stop mower.
Avoid dangerous environments. Do not
use your mower in the rain or in damp or
wet locations. Do not operate it in
gaseous or explosive atmospheres.
Motors normally spark and sparks may
Ignite fumes.
Do not allow children to use your mower.
Never allow adults to use mower without
proper instructions.
Keep the area of operation clear of all
persons, especially small children and
pets.
2
Use:mower only as described in this
manual.
Do not operate mower if it has been
dropped or damaged in any manner.
Always have damage repaired before
using your mower.
Do not use accessory attachments that
are not recommended in this manual.
Use of such attachments4-nay be haz-
ardous.
The blade always turns when "the motor
is running.
Avoid accidental starting. Do not play
with the Operator Presence Control
switch when mower is not in use.
PREPARATION:
Always thoroughly check the area to be
mowed and clear it of all stones, sticks,
wires, bones, and other foreign objects.
These objects will be thrown by the
blade and can cause severe injury.
Always wear safety glasses or eye
shields when starting and while using
your mower,
Dress properly. Do not operate mower
when barefoot or wearing open sandals.
Wear only solid shoes with good traction
when mowing.
Always make wheel height adjustments
before starting your mower. Do not
attempt to do this while the mower is
running.
Mow only in daylight or good artificial
light.
Do not plug mower in until it is ready to
be used.
Protect your lungs. Wear a face or dust
mask if mowing operation is dusty.
, Remove all adjusting wrenches from
mower before turning it on.
OPERATION:
The operation of any lawn mower
can result in foreign objects
thrown into the eyes, which can
result in severe eye damage. Always wear
safety glasses or eye shields while operat-
ing your lawn mower or performing any
adjustments or repairs. We recommend a
wide vision safety mask over the specta-
cles or standard safety glasses with side
shields, available at Sears.
CAUTION: Frequently check gasscatch-
er bag for deterioration or wear. Replace.
if necessary, with identical Craftsman
bag. Failure to do so may result in injury
from mower discharge of grass and
debris.
Keep your eyes and mind on your
mower and the area being cut. Do not let
other interests distract you.
Do not mow wet or slippery grass. Never
run while operating your mower. Always
be sure of your footing - keep a firm
hold on the handles and walk.
Do not put hands or feet near or under
rotating parts. Keep clear of the dis-
charge opening at all times.
Always stop the motor whenever you
leave or are not using your mower, or
before crossing driveways, walks, roads,
and any gravel-covered areas.
Never direct discharge of material toward
bystanders or allow anyone near the
mower _,hile you are operating it,
Guard against electric shock. Repair or
replace damaged mower cord or exten-
sion cord immediately.
Don't abuse the cord. Never pull lawn-
mower by the cord. Disconnect by gently
pulling the plug, not the cord.
Before cleaning, inspecting, or repairing
your mower, stop the motor and make
absolutely sure the blade and all moving
parts have stopped. Then unplug the
cord to prevent accidental starting.
If lawn mower strikes a foreign object,
follow these steps:
i) Stop lawn mower. Release the switch.
ii) Remove safety key.
iii) Inspect for damage.
iv) Repair any damage before restarting
and operating the lawn mower.
Do not operate your mower if it vibrates
abnormally. Excessive vibration is an
indication of damage; stop the motor and
safely check for the cause of vibration.
Repair as required.
Do not run the motor indoors.
Never cut grass by pulling the mower
towards you. Mow across the face of
slopes, never up and down or you might
lose your footing. Do not mow exces-
sively steep slopes. Use caution when
operatingthe moweron uneventerrain
orwhenchangingdirections- maintain
goodfooting.
Neveroperateyourmowerwithoutprop-
erguards,platesorothersafetydevices
in place.
Don'tforcethemower.Itwilldo thejob
betterandsaferattherateforwhichit is
designed.Whenmowingonroughsur-
facesor in highgrass,selecta higher
cuttingposition.
Don't overreach. Keep proper footing
and balance at all time.
Stay alert. Watch what you are doing
and use common sense. Do not operate
mower when you are tired. Do not run or
rush when mowing.
Do not operate mower while under the
influence of drugs, alcohol, or any med-
ication. Attempting to do so can result in
serious injury.
Keep away from blade area. Be aware of
the risk of injury. Keep hands and feet
away from the blade.
DANGER: DO NOT attempt to remove
cut material or unclog debris from under
mower deck while blade is moving, or
you will be seriously injured.
If mower stalls, release operator pres-
ence control switch and wait for blade to
stop rotating. Remove safety key before
attempting to remove anything from
under mower deck. Thoroughly inspect
and have any damage repaired before
restarting and operating mower.
BATTERY OPERATION & CARE
CAUTION: Use only identical replacement
battery. Take mower to a Sears Service
Center for Battery Replacement.
The battery in your cordless mower is a
24-volt sealed lead acid system. Since
there is no liquid contained within the bat-
tery, the mower can be stored in any posi-
tion without fear of leakage.
To get maximum battery life, fully
charge battery prior to initial use.
It may take 2 or 3 initial charging cycles
to achieve maxiumum run time capacity,
The battery should be charged after
every use, even if not fully discharged.
For optimum performance the battery
should be kept on constant charge when
not in use.
The battery charges best in a cool, dry
place.
The battery does not need to be fully dis-
charged before recharging.
The battery can be safely stored clown to
-40°C (-40°F).
The battery is maintenance free.
Off-season storage
i. In warmer Climates to ensure optimum
performance, the battery should be
maintained on constant charge.
ii. The mower may be stored with the
charger disconnected if all of the fol-
lowing conditions are met.
-the mower is fully charged before stor-
ing.
-the average temperature of the stor-
age location is below 10°C (50°F)
-Storage duration is less than 6 months
CHARGER SAFETY RULES
Plug charger directly into an electrical
outlet. DO NOT ABUSE THE CORD.
Never carry charger by cord. Do not
disconnect the charger from the outlet
or mower by pulling it by the cord.
CAUTION: To reduce the risk of fire,
electrical shock, or personal injury do
not attempt to use this charger with any
other product. Likewise, do not attempt
to charge the mower with any other
charger.
Do not service mower with charger or
safety key installed.
Do not operate a damaged charger.
Replace damaged cords or charger
immediately at a Sears Service Center.
Always charge the mower in a dry area
protected from the weather. Do not
expose the mower or charger to rain.
Do not charge in wet locations. Do not
charge mower when temperature is
above 40°C (104°F) or below 5°C
(41 °F).
Keep the mower and charger away
from water and heat sources, (such as
radiators, heaters, stoves etc.), flames
or chemicals. Be careful not to damage
the charger cord. Keep cord away from
sharp edges.
CAUTION:Unplugchargerfromwallout-
letbeforeunpluggingchargercordfrom
mower.Failuretodo so mayresultin per-
sonalinjuryordamageto charger.Always
unplugchargerbeforeattemptingtoclean
mower.
MAINTENANCE AND STORAGE:
Check the blade and the motor mounting
bolts often to be sure they are tightened
properly .......
Check all bolts, nuts and screws at fre-
quent intervals for proper tightness to be
sure mower is in safe working condition.
Keep all safety devices in place and
working.
To reduce fire hazard, keep the motor
free of grass, leaves or excessive grease
and oil.
Always keep the blade on your mower
sharp.
Allow motor to cool before storing in any
enclosure.
Keep mower dry and clean. Always use
a clean damp cloth when cleaning.
Never use brake fluids, gasoline, petrole-
um-based products, solvents, or water to
clean mower.
° Do not mow if switch does not turn
mower on and off. Have defective switch
replaced at Sears Service Center.
Check damaged parts. Before further
use of the mower, a guard or other part
that Is damaged should be carefully
checked to determine that It will operate
properly and perform its intended func-
tion. Check for alignment of moving
parts, binding of moving parts, breakage
of parts, and any other conditions that
may affect mower operation. A guard or
other part that is damaged should be
properly repaired or replaced by a quali-
fied service technician.
* When servicing use only identical
Craftsman replacement parts. Servicing
of this mower should be performed only
by a qualified service technician. For
repair service we suggest you return
mower to your nearest Sears Service
Center.
, When replacing blade, use only Identical
Craftsman replacement blade. Use of
any other blade may result in serious
personal injury or damage to mower.
Store mower inside. When not in use,
mower should be stored indoors in a
garage, basement, etc. Storage area
should be a dry, locked-up place - out of
reach of children.
Maintain mower with care. Keep blade
sharp and clean for best and safest per-
formance. Follow instructions for lubricat-
ing and changing accessories.
The replacement blade is stock # 33243
and is available at Sears Retail Stores and
Service Centers.
33243
CARTON CONTENTS
Mulching Mower (Shipped with Mulch
Insert installed)
Side discharge chute
Grassbag
Grasscatcher frame
Charger
TO REMOVE MOWER
FROM CARTON
Your mulching mower has been complete-
ly assembled at the factory except for the
Grasscatcher.
CAUTION: Do not lift the mower off the
ground by holding the height adjustment
finger grip.
Remove the Grasscatcher frame,
Grassbag, Side discharge chute, charger
and cardboard fillers.
Remove the mower from the carton and
place all four wheels on the ground or
floor.
, Check the carton thoroughly and make
sure there are no loose parts remaining
inside.
To Unfold Handle
Raise the handle section into place and
secure by tightening the two knobs. See
figure below.
WARNING: For your own safety DO NOT
use this mower without either the
Grasscatcher or Mulch Insert in operating
position.
Knobs Handle
/
/
GRASSCATCHER ASSEMBLY
Slide the grassbag onto the grasscatcher
frame. (See Fig. A)
The grassbag has attachment clips sewn
around the bag opening.
Attach the two top clips to the frame,
then attach the side clips, and lastly the
bottom clip. (See Fig. B)
Refer to "To Install Grasscatcher" instruc-
tion before attaching to mower.
TO INSTALL GRASSCATCHER
Reach down between the mower handle
and raise the rear door to a vertical posi-
tion. (See Fig. A)
Remove the mulch insert. See page 12
"To Remove Mulch Insert".
Pick up the grasscatcher by the handle
and lower the grasscatcher between the
lawnmower handles. Position the grass-
.catcher hanger hooks on the metal rod
under the rear door. (See Fig. B).
Release the rear door.
WARNING: Never operate the mower
unless the hanger hooks on the grass-
catcher are seated properly, and the rear
discharge door rests firmly against the top
of the grasscatcher.
6
TO INSTALL SIDE
DISCHARGE CHUTE
Shut the mower off, wait until the blade
stops, and unplug power cord.
Reach down between the mower han-
dles, raise the rear door and hold it up
with one hand. Ensure that the mulch
insert has been removed. See page 12,
"To Remove Mulch Insert",
Grasp the discharge chute with the other
hand and while tilting It downwards Insert
its hook into the mower's discharge
opening. (See Fig. A)
Rotate the chute until it is in flat contact
with the deck, and the bottom ribs fit into
the deck grooves. (See Fig. B)
Lower the rear door until it rests on top
of the discharge chute.
WARNING:
Do not use the discharge chute if it is
damaged.
For your own safety, DO NOT use the
mower without either the grasscatcher,
mulch insert, or the discharge chute in
operating position.
7
KNOW YOUR MULCHING MOWER
READ THIS OWNER'S MANUAL AND SAFETY RULES BEFORE OPERATING YOUR
MOWER. See diagram below to familiarize yourself with the location of various controls
and adjustments. Save this manual for future reference.
These symbols may appear on your mower or in literature supplied with the product.
Learn and understand their meaning.
CAUTION
OR WARNING
I_.,_,-_ DANGER, KEEP HANDS
AND FEET AWAY
MEETS UL 1447 SAFETY REQUIREMENTS
Sears rotary, walk-behind, electrically powered lawn mowers conform to the safety
requirements of Underwriters Laboratories (UL) Standard 1447.
WARNING: Blade always turns when motor is running.
Safety key (1)
Operator Presence Control Switch consists
of Bail handle (2) and Switch lever (3)
Handle adjustment knobs (4)
Handle storage knobs (5)
Grassbag (6)
Cutting Height Adjustment Release (7)
Cutting height indicator (8)
CHARGING BATTERY
Although your mower battery was fully
charged when it left the factory, it is nec-
essary to recharge it before initial use.
This will ensure that the battery operates
at full performance capability.
There are two charge Indicator lights on
your mower. The red light (1) glows while
the battery is charging. The green light (2)
glows when the battery is fully charged.
During the mowing season, plug the
charger into mower whenever mower is
not being used.
Safety Key
To prevent accidental start-up or unautho-
rized use, your mower has a removable
Safety Key (3). The mower will not oper-
ate when the Safety Key is removed. The
Safety Key has a hole in its center to allow
for storage on a nail, out of the reach of
children.
CAUTION: Always remove Safety Key
from mower when leavingmower unat-
tended, even for a short period of time.
To Charge Battery
Remove safety key (3).
Plug the charger cord (4) into the recep-
tacle (5) on the mower. The charger
cord plug has a retaining clip (6) which
wilt lock the plug into the mower while
charging to avoid accidental removal.
Insert the 120 volt plug (7) of the charg-
er (8) into the wall receptacle.
The red light on the mower should come
on Indicating you have power and the
battery Is being charged. The red light
should extinguish and the green light
Gome on when oharglng is complete. It
takes approximately 24 hours to cherge
s fully dls0harged battery,
For opllmun_ pert_]tm_mce during the
mowing season, always connect the
mower to the charger when mower is
not in use.
To remove the plug from the mower,
press retaining clip (6) firmly in the
direction of the arrow and pull plug from
charging receptacle on mower.
TO ADJUST CUTTING HEIGHT
(1-1/2" TO 3-1/2")
CAUTION: Before making any adjust-
ments, release switch to turn mower off,
wait for blade to stop, and remove safety
key.
Your mower features a "one touch"
wheel height adjustment system. This
system adjusts all four wheels at the
same time.
To raise or lower the cutting height, place
the palm of your hand on the palm rest
(1) and with your fingers squeeze
upward.on the finger grip (2) and hold.
(See Fig. A)
While holding thefingergdp up, you _an
raise or lower the cutting height. The
mower has seven cutting height posi-
tions. They are indicated by the scale
(1) and pointer (2) at the front of the
mower. (See Fig. B)
When you have the mower at the height
you want, hold it in place by gripping the
mower's lower right handle bar with
your left hand. Then release your right
hand from the finger grip to lock the cut-
ting height into place.
NOTE; To ensure that the deck is securely
locked in one of the seven cutting posi-
tions, press down on the palm rest after
releasing the finger grip.
HANDLE ADJUSTMENT .....................
O
Your mower has a variable height handle
adjustment feature. To adjust the handle
position, use the following procedure:
Remove both knobs (1) on the middle
part of the handlebars and remove the
bolts (2).
Slide the upper handle into one of the 3
adjustment positions (3), aligning the
holes in the upper and lower handles,
Insert the bolts and install the knobs,
tightening securely. The knobs should
always be on the outside of the handles
to avoid interference with the rear door
and grass bag.
TO STOP MOWER
To stop mower fully release your grip on
the operator presence control switch,
TO START MOWER
Make sure that charger cord is
unplugged from the mower.
Insert Safety Key into place on motor
shroud. Push key down until it is seated.
The mower is now operational and can
be started by activating the switch sys-
tem.
CAUTION: Never attempt to override the
operation of this switch and key system.
OPERATOR PRESENCE
CONTROL SWITCH
\
CAUTION: Federal regulations require an
Operator Presence Control Switch to be
installed on lawn mowers in order to mini-
mize the risk of blade contact injury, DO
NOT under any circumstances attempt to
defeat the function of this switch, Remem-
ber that the blade always turns when the
motor is running.
To operate the operator presence control
switch, first grasp the bail handle (1) and
pull it to the handlebar (2). Then firmly
push the switch lever (3) forward until it
snaps into the "on" position. To turn the
mower off, just release the bail handle.
1(3
BATTERY GAUGE
1
2
Highly Charged
Charge Depleted
Avoid mowing when the grass is wet
from rain or dew-soaked
Cut your lawn frequently, especially dur-
ing high growth periods.
NOTE: You should recharge your mower
after each use, regardless of the position
of the battery gauge needle. Frequent
charging will not harm your battery, and
will ensure that the battery is fully charged
and ready for its next u_e,
SAFETY SHIELD AND REAR DOOR
Your Cordless Mulching mower has a
gauge to provide you with information on
your battery state of charge. While oper-
ating the mower, the gauge constantly
senses and displays the battery condition
as follows:
When the needle is pointing in the
green area (1), the battery is in a highly
charged condition.
When the needle is pointing in the red
area (2), the battery charge is depleted.
* Before using your mower for the first
time, charge the battery overnight to
ensure that it is fully charged. When
you first start your mower, the battery
gaugeIhould pointInthe greenarea,
Indicating a fully charged battery.
As you use your mower, you will notice
that the needle in the battery gauge
drops slowly as the battery discharges.
While cutting grass with your cordless
mower, it is normal for the battery gauge
needle to fluctuate somewhat as the
cutting conditions change.
When your battery gauge needle points
consistently in the red area, your battery
is now discharged, even though the
mower may still be capable of cutting
grass. Continuing to operate your
mulching mower with the battery in this
discharged condition may reduce the life
and performanceof yourbattery,
The following suggestions will help you
to obtain optimum run time from your
cordless mower:
Slow down in areas where the grass is
especially long or thick, or raise the cut
height.
When mulching, avoid cutting more than
1-1/2 inches off the grass.
This safety shield (1) is designed to mini-
mize the throwing of stones or other
objects by the mower blade backward
from under the mower deck. The shield,
along with the rear door (2), minimizes the
possibility of accidental foot conta¢t with
the blade. DO NOT operate mower with-
out the safety shield and rear door in
place.
WARNING:
For your own safety DO NOT use this
mower without either the grasscatcher or
mulch insert in operating position.
. Do not operate the mower If the springin
the rear door loses itstension. Take your
lawnmower to the nearest Sears Service
center for repair.
11
MOWING TIPS
Mow across the face of slopes, never
up-and-down. Exercise extreme caution
when changing direction on slopes. Do
not mow excessively steep slopes.
Always maintain good footing.
Release switch to turn mower "OFF"
when crossing any graveled area (stones
can be thrown by the blade).
, Set mower at highest cutting height .........
when mowing in rough ground or in tall
weeds.
From time to time turn off mower and
wait for the blade to come to a complete
stop. Then remove the safety key and
turn mower on its side. Using an object
such as a stick, wipe out any accumula-
tion of grass in the blade area. Be care-
ful of the sharp edges of the blade.
If grasscatcher is used during the fast
growing season, the grass may tend to
clog up at the discharge opening. Turn
the switch "OFF" and remove the safety
key. Remove the catcher and shake the
grass down to the back end of the bag.
Also clean out any grass or debris which
may be packed around the discharge
opening, Replace the grass catcher,
Clean often in wet, spring grass.
If mower should start to vibrate abnor-
mally, turn mower "OFF" and remove
safety key. Check immediately for cause.
Vibration is a warning of trouble. Do not
operate mower until a service check has
been made.
ALWAYS turn the switch "OFF" and
remove safety key when leaving
mower unattended even for a short
period of time,
MULCHING
Your mower is designed to re-cut the
grass clippings many times and reduce
them in size so that, as they fall into the
lawn, they will disperse into the grass
and not be noticed. Also, the mulched
grass will biodegrade quickly to provide
nutrients to the lawn.
° Your mower was shipped with the Mulch
Insert installed.
MULCHING MOWING TIPS
° For best performance, keep the mower
housing free of built-up grass and trash,
Clean after each use. See CLEANING In
the maintenance section of this manual.
Avoid cutting the lawn when it is wet.
Wet grass tends to form clumps which
interfere with the mulching action. The
best time to mow your lawn is in the late
afternoon. At this time the grass is dried
and the newly cut area will not be
exposed to the direct sun.
For best results, adjust the mower cut-
ting height so that the mower cuts off
only the'top one-thirdof the grass blades.
If the lawn is overgrown it wil! be neces-
sary to increase the cutting height to
reduce the pushing effect and reduce
overloading the motor. For extremely
heavy mulching make narrower cuts and
mow slowly.
Certain types of grass and grass condi-
tions may require that an area be
mulched a second time to completely
hide the clippings. When doing a second
cut, mow across or perpendicular to the
first cut path. DO NOT mow perpendic-
ular to the first path if it would cause
mowing across a hill.
Change your cutting pattern from week
to week. Mow north to south one week
and east to west the next week. This will
help prevent matting and graining of the
lawn.
TO REMOVE MULCH INSERT
Shut the mower off, wait until the blade
stops and remove safety ,key.
Raise the rear door and hold it up.
Locate your hand in the handle pocket of
the mulch insert, lift and pull out the
mulch insert completely.
The rear discharge door is spring
loaded. When you release it the door will
return to the closed position.
TO INSTALL MULCH INSERT
Shut the mower off, wait until the blade
stops, and remove safety key.
Raise the rear door and slide the mulch
insert into the discharge opening until it
is firmly in contact with the deck.
° Release the rear door.
12
Mulch
Insert
TO REMOVE BLADE
Release Operator Presence Control
Switch to turn mower off, wait for the
blade to stop, and remove safety key.
Cut a two foot length of 2x4 wood and
use it to keep blade from turning while
removing blade nut.
Wear gloves, position wood, and loosen
nut counterclockwise as shown. Remove
nut.
Remove square steel washer, plastic
insulator washer and blade.
TO REPLACE BLADE
Place blade on shaft so that the blade
edges are parallel with the flat sides of
the shaft. Make sure you place the blade
so that its cutting edges will face the
ground when the mower is running.
Place plastic insulator washer on shaft
so that two of the washer's raised edges
fit over the edges of the blade.
,. Place square steel washer on shaft so
that flat sides of hole in washer are par-
allel with flat sides of shaft.
Place blade nut on shaft. Make sure all
parts stay aligned. Position wood to keep
shaft from turning. Securely tighten blade
nut clockwise to 20-30 ft. Ibs.
TO SHARPEN BLADE
" l-ltte
Keep blade sharp for best mower perfor-
mance. A dull blade does not cut grass
evenly.
° Wear proper eye protection.
13
@
Sharpening the blade twice during a
mowing season is usually sufficient
under normal circumstances. Sand caus-
es the blade to dull fast. If your lawn has
sandy soil, more frequent sharpenings
are required,
Replace bent or damaged blade immedi-
ately.
To sharpen blade:
GENERAL MOWING TIPS
During the spring when the grass is lush,
your mower may cut less than in mid-sum-
mer when the grass is light and dry.
Here are some helpful hints to get the
most from your Craftsman cordless
power mower and to keep your lawn
looking beautiful
Lawns should first be mowed in the
Make sure blade remains balanced, spring when the grass is about 2 1/2 to 3
inches high. Mowing too early restricts
° Sharpen blade at the original cutting ttle grass root systems which renew
angle.
Sharpen cutting edges on both ends of
blade, removing equal amounts of
material from both ends.
themselves every spring. New grass
should be clipped when it is about 2 1/2
inches high.
Do not remove too much grass blade
surface at one time - never more than
1/3 of the leaf height during each cutting.
Cutting too close "shocks" sensitive
grass blades, resulting in a shallow root
system and making it more difficult for
your lawn to reach water in the soil.
; Lawncare experts say that excessively
close cutting Is responsible for much of
the difficulty experienced on many lawns.
The depth and strength of the roots of
grass are almost exactly proportional to
its growth. Grasses of mature lawns
often are seriously injured when mowed
Secure blade in a vise as shown in fig-
ure below.
Wear safety glasses and be careful not
to cut yourself.
Carefully file the cutting edges of the
blade with a fine tooth file or sharpen-
Ing stone.
Check balance of blade. See instructions
for blade balancing.
After blade is sharpened and balanced
replace blade on mower and tighten
securely.
TO BALANCE BLADE
Check balance of blade by placing cen-
ter hole in blade over a nail or screwdriv-
er shank, clamped horizontally in a vise.
If either end of the blade rotates down-
ward, file that end. Blade is properly bal-
anced when neither end drops.
shorter than 1 1/2 inches, and a height
of 1 1/2 to 2 inches is preferred on large
lawns.
Mow your lawn when it is dry to avoid
clumping of wet grass. If you have a
choice, late afternoon is the ideal time
for mowing, not only because the grass
is dry, but also because the sensitive
new cut area of the grass will not be
exposed to intense sunlight.
Keep the mowing blade sharp for a nice
clean cut, This Improves the mower's
performanceand snhanoe,the look of
your lawn, A dull blade bruises and shat-
ters the tips of the grass. This impairs
the healthy growth of your lawn and
increases susceptibility to turf diseases.
If the grass tips are bruised it causes a
brownish color and gives your lawn an
unhealthy appearance, A dull blade may
also pull up young seedlings,
Try to mow your lawn at the same (con-
sistent) cutting height. While there are
times when you should vary the cutting
height with the changing seasons, a con-
sistent cutting height produces a healthi-
14
er, lovelier lawn with generally fewer
weeds. Mow more frequently during peri-
ods of fast growth. Frequent cutting
ensures that the lower, less attractive
portion of the grass will not show.
If'your lawn has grown too long, (a vaca-
tion, for example, may interrupt your cut-
ting schedule) mow at a cutting height
one or two positions higher than normal.
A second pass at "normal" cutting height
a few days later will put your lawn back
on schedule, Changing the cutting height
Is a simple matter with the One Touch
Wheel Height Adjustment, which simulta-
neously adjusts all four wheels at once.
During the spring and fall, (or after an
interruption to the cutting schedule) the
grass will be longer and thicker. If the
motor continually slows down while cut-
ting, try setting the wheels for a higher
cutting height. Excessive motor loading
can result in uneven cutting, quicker dis-
charge of the battery, and can cause the
circuit breaker to trip, which stops the
motor.
Three good ideas to enhance your
lawn's appearance: Vary the mowing
direction frequently; mow horizontally on
hillsides; (this is also a good safety prac-
tice) and do not forget to overlap the
mowing path on each pass.
.Always mow grass so that clippings are
discharged onto cut lawn. This will keep
your lawn looking fresh by avoiding "Cut
Grass" build-up which will eventually
brown and appear ugly, This method
also preserves your battery charge,
ensuring you get the most from your
Craftsman Cordless Power Mower.
During the spring and fall seasons when
the grass is longer and thicker, you can
use your mower without it being fully
recharged. (i.e. green charge indication
light is on). This will enable you to per-
form short cutting tasks, but we don't
recommend this be done frequently. The
battery.and mower perform much better
if charged fully.
15
CUSTOMER RESPONSIBILITIES TABLE
MAINTENANCE SCHEDULE
FILL IN DATES
AS YOU COMPLETE
REGULAR SERVICE
Check for Loose Fasteners
Clean Lawn Mower
.Check/Sharpen/Replace Blade
Recharge Battery
/ _ / _" / _ / ,_,_/ _ ERVICE DATES
i,,' v'
v' v'
t/ i,,'
GENERAL RECOMMENDATIONS
Always observe safety rules when per-
forming any maintenance.
The warranty on this lawn mower does
not cover items that have been subject-
ed to operator abuse or negligence. To
receive full value from the warranty,
operator must maintain mower as
instructed in this manual.
Once a year check blade for wear.
Follow the maintenance schedule in this
manual.
Before each use:
Check for loose fasteners.
LUBRICATION
No lubrication is required.
IMPORTANT: Do not oil or grease plastic
wheel bearings. Viscous lubricants will
attract dust and dirt and will shorten the
life of the self-lubricating bearings. If you
feel they must be lubricated, use only a
dry, powdered graphite tube lubricant
sparingly.
TIRES
, Keep tires free of gasoline, oil or insect
control chemicals which can harm rub-
ber.
PRODUCT SPECIFICATIONS
Avoid stumps, stones, deep ruts, sharp
objects and other hazards that may
cause tire damage.
BLADE CARE
For best results, mower blade must be
kept sharp. Replace bent or damaged
blades.
CLEANING
TURN MOWER OFF, let the blade
come to a stop and then remove safe-
ty keyl
° Use only mild soap and a damp cloth to
clean the mower. Clean out any clippings
which may have accumulated on the
underside of the deck.
PREVENTING CORROSION
Fertilizers and other garden chemicals
contain agents which greatly accelerate
the corrosion of metals. If you mow in
areas where fertilizers or chemicals have
been used, the mower should be
cleaned immediately after use.
CAUTION: DO NOT pour or spray water
on the mower.
Do not store the tool on or adjacent to
fertilizers or chemicals. Such storage can
cause rapid corrosion.
MODEL NUMBER
ii
POWER
BLADE SPEED
CUI-I'ING WIDTH
BLADE BOLT TORQUE:
900.370520
24 V DC 17 AMP-HOUR
3600 RPM
19"
20-30 FT, LBS.
_6
CAUTION: Before performing any service
or adjustments:
Release operator presence control
switch and stop motor.
Make sure the blade and all moving
parts have completely stopped.
Remove Safety Key.
BATTERY
The battery in your mower is a recharge-
able 24 volt sealed lead acid battery. To
get the maximum battery life, we rec-
ommend the following:
Fully recharge battery prior to initial use.
Recharge battery immediately after each
use.
Recharge battery continuously when
mower is not in use.
Always charge battery indoors in a dry,
protected place
DO NOT charge in extreme hot or cold
temperatures. Charge mower battery in a
location where temperature is more than
41_F(5_C) but less than 104gF (40_C)
REAR DEFLECTOR
The rear deflector, attached between the
rear wheels of your mower, is provided to
minimize the possibility that objects will be
thrown out of the rear of the mower into
the operator mowing position. If the
deflector becomes damaged, it should be
replaced.
BATTERY REPLACEMENT
If properly maintained, the expected bat °
tery life is 4-7 years. If battery replace-
ment becomes necessary, take your
mower to a Sears Service Center for
replacement.
HANDLE ADJUSTMENT
To adjust handle refer to "Handle
Adjustment" in Operation section of this
manual.
TO ADJUST CUTTING HEIGHT
To adjust cutting height refer to "Adjust
Cutting Height" in Operation section of this
manual.
Immediately prepare your lawn mower for
storage at the end of the season or if the
unit will not be used for 30 days or more.
LAWN MOWER
When lawn mower is to be stored for a
period of time, clean it thoroughly, remove
all dirt, grease, leaves, etc. Store in a
clean, dry area.
Clean entire lawn mower (See "CLEAN-
ING" In the Maintenance section of thts
manual).
Be sure that all nuts, bolts, screws, and
pins are securely fastened. Inspect mov-
ing parts for damage, breakage and
wear. Replace If necessary.
BATTERY
, Recharge the battery to a full charge. Do
not store mower with a discharged bat-
tery. Battery failure will occur in a very
short time if mower is stored without hav-
ing a full charge. We recommend that
you charge battery continuously while in
storage and during off season.
HANDLE
You can fold your lawn mower handle for
storage.
* Ensure that the power cord has been
unplugged.
Loosen both handle knobs.
Carefully fold the handle forward over
the mower.
CAUTION; DO NOT pinch cable
between handle and meter shroud.
t7
TROUBLESHOOTING GUIDE
PROBLEM SOLUTION
Mower doesn't run when switch
lever Is activated.
Motor stops while mowing.
Mower runs but cuttingperfor-
mance Is unsatisfactory,or does
not cut your entire lawn.
Mower is too hard to push.
Mower is abnormally noisy and
vibrates.
,
2.
3.
1.
2.
3.
4.
1.
2.
3.
1.
1.
2.
Check to make sure safety key has been
installed and Is fully seated.
Remove safety key, turn mower over and
check that blade is free to turn.
Has battery been fully charged? Plug in
charger and wait for green light to come on.
Remove Safety Key. Turn mower over and
check that blade is free to turn.
Raise cutting height of wheels to highest
position and start mower.
Has battery been fully charged? Plug in
charger and wait for green light to come on.
Circuit breaker may have tripped. It resets
automatically. Re-set time could be as long
as 1 minute. Slow down or raise cut height.
Has battery been fully charged? Plug in
charger and wait for green light to come on.
Remove Safety Key.Turn mower over and
check:
*Blade for sharpness
*Deck and discharge chute for clogging.
Wheel height adjustment may be set too low
for grass condition. Raise cuttingheight,
Raise cutting height to reduce deck drag on
grass. Check each wheel for free rotation.
Remove Safety Key. Turn mower on side
and check blade to ensure It has not been
bent or damaged. If blade is damaged,
replace with a Craftsman replacement
blade, If the underside of the deck is dam-
aged return mower to a Sears Service
Center.
If there is no visible damage to the blade
and the mower still vibrates, return the
mower to a Sears Service Center.
For in-home major brand repair service:
Call 24 hours a day, 7 days a week
1-800-4-MY-HOME (1-800-469-4663)
Para pedlr servicio de reparacidn a domicilio - 1-800-676-5811
In Canada for all your service and parts needs call _ 1-800-665-4455
Au Canada pour tout le service ou les pi_ces
For the repair or replacement parts you need:
Call 7 am - 7 pm, 7 days a week
1-800-366-PART (1-800-366-7278)
Para ordenar piezas con entrega a domicilio - 1-800-659-7084
For the location of a Sears Parts and Repair Center in your area:
Call 24 hours a day, 7 days a week
1-800-488-1222
For information on purchasing a Sears Maintenance Agreement
or to Inquire about an existing Agreement:
Call 9 am - 5 pro, Monday - Saturday
1-800-827-6655
TheServiaSideofSears"
Part No. 264774-01
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