Genesis GBS900 User manual

Category
Power tools
Type
User manual
English
9" Band Saw
Operator’s Manual GBS900
9" Band Saw 2.2 AMP
Operator’s Manual
Specifications:
  
  
  
  
   
  
  
  
  

WARNING:To reduce the risk of injury, user must read and understand
this operator’s manual before operating this tool. Save this Manual for future
reference.
Toll-Free Help Line: 1-888-552-8665
WARNING:






Look for this symbol to point out important safety
precautions. It means attention!!! Your safety is
involved.
GENERAL SAFETY RULES
WARNING:
Some dust created by power sanding, sawing, grinding, drilling, and other
construction activities contains chemicals known to cause cancer, birth defects
or other reproductive harm. Some examples of these chemicals are:
 
 
 
Your risk from these exposures varies, depending on how often you do this
type of work. To reduce your exposure to these chemicals: work in a well
ventilated area, and work with approved safety equipment, such as those
dust masks that are specially designed to filter out microscopic particles.




3
English
WARNING:READ AND UNDERSTAND ALL WARNINGS, CAUTIONS
AND OPERATING INSTRUCTIONS BEFORE USING THIS EQUIPMENT. Failure
to follow all instructions listed below may result in electric shock, fire and/or
serious personal injury.
SAVE THESE INSTRUCTIONS
WORK AREA SAFETY

Keep your work area clean and well lit


Do not operate power tools in explosive atmospheres



Keep bystanders, children, and visitors away while operating a power
tool.
ELECTRICAL SAFETY
•
Power tool plugs must match the outlet. 






•Donotexposepowertoolstorainorwetconditions.

•Avoidbodycontactwithearthedorgroundedsurfacessuchaspipes,
radiators, ranges and refrigerators. 

•Donotabusethecord.


•Whenoperatingapowertooloutside,useanextensioncordsuitable
for outdoor use. 
•DonotuseAConlyratedtoolswithaDCpowersupply.


PERSONAL SAFETY
•
Stay alert, 


•Usesafetyequipment.


•Dressproperly.


English
9" Band Saw
Operator’s Manual GBS900
•Avoidaccidentalstarting.


•Removeanyadjustingkeysorwrenchesbeforeturningthepower
tool on. 

•Donotoverreach.

.
•Ifdevicesareprovidedforconnectionofdustextractionand
collection facilities, ensure these are connected and properly used.

•Donotusealadderorunstablesupport.

•Keeptoolhandlesdry,cleanandfreefromoilandgrease.

TOOL USE AND CARE
•
Secure the work piece. 


•Donotforcethepowertool.


•Usethecorrectpowertoolforthejob.

•Donotusethetooliftheswitchdoesnotturnitonoroff.


.
•Turnthepowertooloff,anddisconnecttheplug


. 

.
•Storeidletooloutofreachofchildrenandotherinexperienced
persons. 
•Maintainpowertoolswithcare.



•Userecommendedaccessories.



•Keepcuttingtoolssharpandclean.

.
5
English
•Feedtheworkpieceinthecorrectdirectionandspeed.



•Neverleavethetoolrunningunattended,turnthepoweroff.

•Neverstartthepowertoolwhenanyrotatingcomponentisin
contact with the work piece.
SERVICE

Have Your Power Tool Serviced by a qualified repair person using
only identical replacement parts. 

•ServiceYourPowerToolperiodically.

WARNING:
READ AND UNDERSTAND ALL WARNINGS, CAUTIONS AND OPERATING
INSTRUCTIONS BEFORE USING THIS EQUIPMENT. Failure to follow all
instructions listed below may result in electric shock, fire and/or serious
personal injury.
EXTENSION CORDS
Grounded tools require a three wire extension cord.









Guidelines for Using Extension Cords
 

 

 
Recommended Minimum Wire Gauge for Extension Cords (120 Volt)
Nameplate
Amperes
(At Full Load)
Extension Cord Length
25 Feet 50 Feet 75 Feet 100 Feet 150 Feet 200 Feet
02.0      
2.1–3.4      
3.55.0      
5.1–7.0      
7.1–12.0    
12.1–16.0    
16.1–20.0  
English
9" Band Saw
Operator’s Manual GBS900
SPECIFIC SAFETY RULES FOR BAND SAWS
WARNING: DO NOT LET COMFORT OR FAMILIARITY WITH PRODUCT
(GAINED FROM REPEATED USE) REPLACE STRICT ADHERENCE TO
PRODUCT SAFETY RULES. If you use this tool unsafely or incorrectly, you can
suffer serious personal injury!
•Makesuresawisonarm,levelsurfaceandproperlysecured



Unplug the saw before making adjustments, repairs, maintenance
or storing.
•Alwaysswitchoffsawbeforeunpluggingit

•Useonlythecorrectsizeandstyleofblade.
•Allowthemotortocomeuptofullspeed

•Weareyeprotection.Donotweargloves,necktie,orloose
clothing.
•Beforemakingacut,besurealladjustmentsaresecure.
•Useextracaution
•Smallpiecesshouldbesecuredwithclampsorxtures.

•Makesurethebladeteethpointdownandtowardthetable.
•Keephandsoutofsawbladelineduringtheoperation.
•Keepbladeclean,sharp,andwithsufcientset.
•Nevercutmorethanonepieceatatime

•Donotremovejammedmaterialuntilthesawbladehavestopped.
•Neverstartthesaw
•Holdworkpiecermlyagainstthesawtableduringthecutting.
•Maintainproperadjustmentofbladetension,bladealignment,
blade guides and thrust bearing.
•Toavoidaccidentalbladecontact,

•Donotleavetheworkareauntilallmovingpartshavestopped.
.
•Donotoperatewiththecoverdooropen.
•Donotoperateinrainorindampconditions.
SAVE THESE INSTRUCTIONS
7
English
YOUR 9" BAND SAW


 
 



 














FIG 1
10
9
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6
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8
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English
9" Band Saw
Operator’s Manual GBS900
UNPACKING AND CONTENT
IMPORTANT:Due to modern mass production techniques, it is
unlikely the tool is faulty or that a part is missing. If you find anything
wrong, do not operate the tool until the parts have been replaced or the
fault has been rectified. Failure to do so could result in serious personal
injury.
Contents in Package:
Description QTY Description QTY
  
  
  

WARNING: If any parts are missing or damaged, do not attempt to
assemble the saw, plug in power cord or turn the switch on until the missing or
damaged parts are replaced.
ASSEMBLY
WARNING: Always be sure that the tool is switched off and unplugged
from the power source before adjusting, adding accessories, or checking a
function on the tool
.
Installing the Saw Table (FIG 2, 3)






(



NOTE :
Installing the Rip Fence



1 2
4
3
5
6
7
FIG 2 FIG 3
8
9
English


Mounting the Saw to Work Surface (FIG 4)



Opening and Closing the Cover Door (FIG 5)


ADJUSTMENTS
WARNING: Always be sure that the tool is switched off and unplugged
from the power source before adjusting, adding accessories, or checking a
function on the tool
.
Replacing the Blade (FIG 6)
WARNING: Blade teeth are sharp. Be careful when handling the blade.


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
FIG 6
FIG 4 FIG 5
1
English
9" Band Saw
Operator’s Manual GBS900
Blade Tension Adjustment (FIG 7)






Blade Tracking Adjustment (FIG 8)
NOTE: 











Blade Guide Adjustment
NOTE: 



To adjust the upper blade guide (FIG 9 page 11):






NOTE: 




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FIG 7
FIG 8
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11
English
To adjust the lower blade guide (FIG 10):








NOTE:

Blade Guide Assembly Height Adjustment (FIG 11)




WARNING: Always be sure that the tool is switched off and unplugged
from the power source before adjusting, adding accessories, or checking a
function on the tool
.
Squaring the Table to the Blade (FIG 12)







7
6
5
4
1
2
3
2
FIG 9
2
5
6
2
4
3
1
FIG 10
1
2
FIG 11
2
1
3
FIG 12
English
9" Band Saw
Operator’s Manual GBS900
Wheel Brush Adjustment (FIG 13)



Drive Belt Adjustment (FIG 14)




WARNING: Always be sure that the tool is switched off and unplugged
from the power source before adjusting, adding accessories, or checking a
function on the tool
.
Table Tilt Adjustment (FIG 15)




Miter Gauge Adjustment (FIG 16)





1 2
1
2
FIG 13
FIG 14
1
2
1 2
3
FIG 15
FIG 16
13
English
OPERATION
ON/OFF Switch (FIG 17)








Dust Port


WARNING: Never operate saw without the blade guard secured in place.
To do so could result in possible serious personal injury.
WARNING: To avoid personal injury, maintain proper adjustment of
blade tension, blade tracking, blade guides, and thrust bearings.
WARNING: To prevent accidental starting that could cause possible
serious personal injury, turn off the saw, remove the switch key, and unplug the
saw before working on the band saw.
WARNING: To avoid blade contact, adjust the blade guide assembly
to just clear the work piece. Failure to do so could result in serious personal
injury.
WARNING: Do not force the work piece against the blade. Light contact
permits easier cutting and prevents unwanted friction and heating of the blade.
WARNING: This is a wood cutting band saw. Do not use this saw to cut
metal.
Basic Operation Information
NOTE: Use scrap lumber to check the settings and to get the feel of operating
the band saw before attempting regular work.
For general cutting, 






See FIG 18 for your band saw minimum cutting radius:
FIG 17
1
FIG 18
English
9" Band Saw
Operator’s Manual GBS900
Blade Selection:
WARNING: Blade teeth are sharp. Be careful when handling the blade.





Common causes of blade breakage:








MAINTENANCE
CLEANING



WARNING: Do not at any time let brake fluids, gasoline, petroleum-
based products, penetrating oils, etc., come in contact with plastic parts.
Chemicals can damage, weaken or destroy plastic which may result in serious
personal injury.





LUBRICATION

15
English
TWO-YEAR WARRANTY




THIS PRODUCT IS NOT WARRANTED IF USED FOR INDUSTRIAL OR COMMERCIAL
PURPOSES. ACCESSORIES INCLUDED ARE NOT COVERED BY THE 2 YEAR WARRANTY.
TOLL-FREE HELP LINE

888-552-8665

www.richpowerinc.com
Richpower Industries, Inc.
736 Hampton Road
Williamston, SC USA
www.richpowerinc.com
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Genesis GBS900 User manual

Category
Power tools
Type
User manual

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