ITT Controls RMG Service Module Owner's manual

ITT Controls
Brand
ITT Controls
Model
RMG Service Module
Type
Owner's manual
SERVING THE GAS INDUSTRY WORLDWIDE
Technical Description
SERVICE GOVERNOR MODULES
BRYAN DONKIN RMG GAS CONTROLS LIMITED
SERVICE GOVERNOR MODULES
1
Bryan Donkin RMG, have successfully engineered Gas Pressure Reducing and Metering Stations for over 40 years
embodying the extensive range of gas control equipment manufactured by the Company and RMG Group of Companies.
Skid mounted, pre-packaged units are designed and built to meet individual customer requirements and specifications.
Units range from Domestic Meter Boxes to High Pressure Class 600 stations.
Units have been supplied worldwide to a range of industries including Gas, Steel, Process and Chemical etc. All designs take
account of modern practices in the control of gases and incorporate safety features to provide a unit of high integrity.
Factory built units are pre-tested giving a high level of Quality Assurance, whilst simplifying on-site installation/
commissioning and providing considerable savings in manpower.
Service Governor Modules:
The Service Governor Modules (SGM) contained in this publication are a space saving range of standard designs for use on
District, Industrial and Commercial services for pressures up to 7 barg, providing the flexibility to meet the requirements of
IGE/TD13 and T/SP/E34.
Features:
• Inlet & Outlet Isolating Valves
• Regulator
• Safety Cut-Off Valve
• Creep Relief Valve
• Above & Below Ground Options
Benefits:
• Pre-Packaged Ready to Install.
• Minimum Labour
• Easy to Handle
• Pre-Tested
Introduction
TECHNICAL DETAILS
SGM 5S to 8S
Orseal Ball Valves or equivalent
Series 127 Top Hat Filter 50/200 micron
Series 240LR - 309LP OPCO
Integral on regulator
Integral on regulator
n/a
BS1387 (heavy wall)
n/a
n/a
Screwed to BS21
BS 1256 or BS143
BS 3605 18 SWG or ASTM-A-269
BD-RMG MI2953 & top coat to
BS4800-10-E53 (Canary Yellow)
Reinforced fibre-glass
Reinforced fibre-glass/Mild steel pit cover
Description
Isolating Valves
Filters
Regulators
Slamshut Valves
Creep Relief Valve
Stream Discrimination
Screwed Pipework
Fabrications
Jointing
Connections
Screwed Fittings
Impulse Pipe
Painting
Kiosk
Pit Housing
SGM 9S to 29F
Screwed: Orseal Ball Valves or Equiv.
Flanged: Bryan Donkin Fig 555 wedge gate.
Bryan Donkin Fig 50 Ball Valve
Series 124 Angle Type - 50/200 micron
Series 270MK2-R-309LP OPCO
Integral on regulator
Integral on regulator
Series 580 ‘Waferchek’ - (28/29 FB1)
Series 590 ‘Rollchek’ - (26S)
BS1387 (heavy wall)
BD-RMG Specifications: PS 6361
BS 4865 - asbestos free
Flanged to BS EN 1092 (PN16)
BS 1256 or BS143
BS 3605 18 SWG or ASTM-A-269
BD-RMG MI2953 & top coat to
BS4800-10-E53 (Canary Yellow)
Reinforced fibre-glass
Reinforced fibre-glass/Mild steel pit cover
SERVICE GOVERNOR MODULES
2
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
3\4” SC
3\4” SC
32mm PE
32mm PE
3\4” SC
32mm PE
2” SC
2” SC
63mm PE
63mm PE
63mm PE
2” SC
63mm PE
DN50
DN50
DN50
2” SC
DN50
DN50/DN80
✓
✓
✓
✓
✓
✓
✓
✓
✓
✓
✓
✓
✓
✓
✓
✓
✓
✓
✓
✓
✓
✓
✓
✓
✓
✓
✓
✓
✓
✓
✓
✓
✓
✓
✓
✓
✓
✓
SGM 5S
SGM 5SB
SGM 6S
SGM 6SB
SGM 7S
SGM 8S
SGM 9S
SGM 9SB
SGM 10S
SGM 10SB
SGM 10 S-T-PE*
SGM 11S
SGM 13 S-T-PE*
SGM 15FB
SGM 16F
SGM 17F
SGM 26S
SGM 28 FB-1
SGM 29 FB-1
Inlet Pressure: Up to 2 barg
Inlet Pressure: Up to 7 barg
Single
Stream
Twin
Stream
Connection
Size/Type
Installation
Model
Page
Number
Above
Ground
Below
Ground
Std.
With
by-pass
Std.
S.D.
ACTIVE/SLAM
* Optional Single Stream version available on request, (SGM 10 S-S-PE and SGM 13 S-S-PE)
25
26
27
28
29
DN20 / 3/4” sc
DN20 / 32mm
DN25 / 2” sc
DN25 / 63mm
DN50
✓
✓
✓
✓
✓
✓
✓
✓
✓
✓
SGM 5SFB-7B
SGM 6SFB-7B
SGM 9SFB-7B
SGM 10SFB-7B
SGM 15SFB-7B
Single
Stream
Connection
Size/Type
Installation
Model
Page
Number
Above
Ground
Below
Ground
Std.
With
by-pass
ACTIVE/SLAM
Key: Std.= Standard Unit, S.D. = Stream Discrimination Valves
Options:
• Space saving Kiosk for above ground installations (page 30)
• Vent Stack Type ‘VS3’ for SGM 10S-T-PE & SGM 13S-T-PE (page 31)
Quick Selection Guide
SERVICE GOVERNOR MODULES
3
Inlet Pressure: Up to 2 barg
S/S
S/S
T/S
6
6
6
12
12
12
9
9
9
14
14
14
20
20
20
23
23
23
Inlet Pressure in Barg/Capacity in smch (SG 0.6)
Type
Model
1.0 2.00.14 0.21 0.35 0.7
OUTLET PRESSURE : 30 mbarg
Inlet Pressure: Up to 7 barg
S/S
S/S
16
16
18
18
19
19
21
21
22
22
23
23
SGM 5SFB-7B
SGM 6SFB-7B
Inlet Pressure in Barg/Capacity in smch (SG 0.6)
Type
Model
6.0 7.02.0 2.7 3.5 5.0
OUTLET PRESSURE : 30 mbarg
S/S
S/S
S/S
85
85
85
105
105
105
125
125
125
160
160
160
175
175
175
190
190
190
SGM 9SFB-7B
SGM 10SFB-7B
SGM 15SFB-7B
Inlet Pressure in Barg/Capacity in smch (SG 0.6)
Type
Model
6.0 7.02.0 2.7 3.5 5.0
OUTLET PRESSURE : 50 mbarg
S/S
S/S
T/S
T/S
T/S
S/S
S/S
T/S
T/S
T/S
T/S
100
100
100
100
100
100
100
100
100
100
100
150
150
150
150
150
150
150
150
150
150
150
201
201
201
201
201
201
201
201
201
201
201
290 iv
290 iv
290 iv
290 iv
290 iv
290 iv
290 iv
290 iv
290 iv
290 iv
290 iv
290 ov
290 ov
290 ov
290 ov
290 ov
290 ov
290 ov
290 ov
290 ov
290 ov
290 iv
SGM 9S & 9SB
SGM 10S & 10SB
SGM 10S-T-PE
SGM 11S
SGM 13S-T-PE
SGM 15FB
SGM 16F
SGM 17F
SGM 26S
SGM 28FB1
SGM 29FB1
Inlet Pressure in Barg/Capacity in smch (SG 0.6)
Type
Model
1.0 2.00.14 0.21 0.35 0.7
OUTLET PRESSURE : 50 mbarg
250 iv
250 iv
250 iv
250 iv
250 iv
250 iv
250 iv
250 iv
250 iv
250 iv
250 iv
* Can be used with both streams working, ie capacity x2
Key: iv/ov = Inlet/Outlet pipework velocity restrictions (20 m/sec inlet/40 m/sec Outlet)
Capacity Selection Guide
SGM 5 & 5SB
SGM 6S & 6SB
SGM 7S* & 8S
SERVICE GOVERNOR MODULES
4
INLET PRESSURES:
Up to 2 barg
SERVICE GOVERNOR MODULES
5
SGM 5S
PERFORMANCE:
0
0.0 0.5
1.0
1.5 2.0
5
10
15
20
25
SET POINT: 30 MBARG
CAPACITY IN SMCH (SG 0.6)
INLET PRESSURE (BARG)
Type
Installation
Connections
Housing
Weights
Active / Slam
Single Stream
Above Ground
INLET - 3/4" Screwed
OUTLET - 3/4" Screwed
Kiosk No. 1
Module 7KG
Kiosk & Base 7KG
TECHNICAL DETAILS:
SERVICE GOVERNOR MODULES
6
Type
Installation
Connections
Housing
Weights
Active / Slam
Single Stream
With By-Pass
Above Ground
INLET - ¾" Screwed
OUTLET - ¾" Screwed
Kiosk No. 1
Module 7KG
Kiosk & Base 7KG
TECHNICAL DETAILS: PERFORMANCE:
0
0.0 0.5
1.0
1.5 2.0
5
10
15
20
25
SET POINT: 30 MBARG
CAPACITY IN SMCH (SG 0.6)
INLET PRESSURE (BARG)
SGM 5SB
SERVICE GOVERNOR MODULES
7
SGM 6S-PE
Type
Installation
Connections
Housing
Weights
Options
Active / Slam
Single Stream
Below Ground
INLET - 32mm O/D PE
OUTLET - 32mm O/D PE
Pit No. 1 & Cover
Module 9KG
Pit & Cover 19KG
Vent Stack VS3
TECHNICAL DETAILS: PERFORMANCE:
0
0.0 0.5
1.0
1.5 2.0
5
10
15
20
25
SET POINT: 30 MBARG
CAPACITY IN SMCH (SG 0.6)
INLET PRESSURE (BARG)
SERVICE GOVERNOR MODULES
8
Type
Installation
Connections
Housing
Weights
Options
Active / Slam
Single Stream
With By-Pass
Below Ground
INLET - 32mm O/D PE
OUTLET - 32mm O/D PE
Pit No. 1 & Cover
Module 10KG
Pit & Cover 19KG
Vent Stack VS3
TECHNICAL DETAILS: PERFORMANCE:
0
0.0 0.5
1.0
1.5 2.0
5
10
15
20
25
SET POINT: 30 MBARG
CAPACITY IN SMCH (SG 0.6)
INLET PRESSURE (BARG)
SGM 6SB-PE
SERVICE GOVERNOR MODULES
9
SGM 7S
Type
Installation
Connections
Housing
Weights
Active / Slam
Twin Stream
Above Ground
INLET - ¾" Screwed
OUTLET - ¾" Screwed
Kiosk No. 1
Module 15KG
Kiosk & Base 7KG
TECHNICAL DETAILS: PERFORMANCE:
0
0.0 0.5
1.0
1.5 2.0
5
10
15
20
25
SET POINT: 30 MBARG
CAPACITY IN SMCH (SG 0.6)
INLET PRESSURE (BARG)
SERVICE GOVERNOR MODULES
10
TECHNICAL DETAILS: PERFORMANCE:
0
0.0 0.5
1.0
1.5 2.0
5
10
15
20
25
SET POINT: 30 MBARG
CAPACITY IN SMCH (SG 0.6)
INLET PRESSURE (BARG)
SGM 8S-PE
Type
Installation
Connections
Housing
Weights
Options
Active / Slam
Twin Stream
Below Ground
INLET - 32mm O/D PE
OUTLET - 32mm O/D PE
Pit No. 1 & Cover
Module 21KG
Pit & Cover 19KG
Vent Stack VS3
SERVICE GOVERNOR MODULES
11
SGM 9S
Type
Installation
Connections
Housing
Weights
Active / Slam
Single Stream
Above Ground
INLET - 2" Screwed
OUTLET - 2" Screwed
Kiosk No. 2
Module 35KG
Kiosk & Base 27KG
TECHNICAL DETAILS: PERFORMANCE:
0
50
100
150
200
250
300
350
400
450
0.0 0.2 0.4 0.6 0.8 1.0 1.2 1.4 1.6 1.8 2.0
500
SET POINT: 50 MBARG
CAPACITY IN SMCH (SG 0.6)
INLET PRESSURE (BARG)
Capacities per Stream
REGULATOR
CAPACITY
OUTLET
VELOCITY LIMIT
INLET VELOCITY
LIMIT
ACTIVE / SLAM CAPACITIES
SERVICE GOVERNOR MODULES
12
Type
Installation
Connections
Housing
Weights
Options
Active / Slam
Single Stream
With By-Pass
Above Ground
INLET - 2" Screwed
OUTLET - 2" Screwed
Kiosk No. 2
Module 43KG
Kiosk & Base 27KG
With Supports
TECHNICAL DETAILS: PERFORMANCE:
0
50
100
150
200
250
300
350
400
450
0.0 0.2 0.4 0.6 0.8 1.0 1.2 1.4 1.6 1.8 2.0
500
SET POINT: 50 MBARG
CAPACITY IN SMCH (SG 0.6)
INLET PRESSURE (BARG)
Capacities per Stream
REGULATOR
CAPACITY
OUTLET
VELOCITY LIMIT
INLET VELOCITY
LIMIT
ACTIVE / SLAM CAPACITIES
SGM 9SB
SERVICE GOVERNOR MODULES
13
Type
Installation
Connections
Housing
Weights
Options
Active / Slam
Single Stream
Below Ground
INLET - 63mm O/D PE
OUTLET - 63mm O/D PE
Pit No. 2 & Cover
Module 37KG
Pit & Cover 44KG
Vent Stack VS3
TECHNICAL DETAILS: PERFORMANCE:
0
50
100
150
200
250
300
350
400
450
0.0 0.2 0.4 0.6 0.8 1.0 1.2 1.4 1.6 1.8 2.0
500
SET POINT: 50 MBARG
CAPACITY IN SMCH (SG 0.6)
INLET PRESSURE (BARG)
Capacities per Stream
REGULATOR
CAPACITY
OUTLET
VELOCITY LIMIT
INLET VELOCITY
LIMIT
ACTIVE / SLAM CAPACITIES
SGM 10S-PE
SERVICE GOVERNOR MODULES
14
Active / Slam
Single Stream
With By-Pass
Below Ground
INLET - 63mm O/D PE
OUTLET - 63mm O/D PE
Pit No. 2 & Cover
Module 45KG
Pit & Cover 44KG
Vent Stack VS3
TECHNICAL DETAILS: PERFORMANCE:
0
50
100
150
200
250
300
350
400
450
0.0 0.2 0.4 0.6 0.8 1.0 1.2 1.4 1.6 1.8 2.0
500
SET POINT: 50 MBARG
CAPACITY IN SMCH (SG 0.6)
INLET PRESSURE (BARG)
Capacities per Stream
REGULATOR
CAPACITY
OUTLET
VELOCITY LIMIT
INLET VELOCITY
LIMIT
ACTIVE / SLAM CAPACITIES
SGM 10SB
Type
Installation
Connections
Housing
Weights
Options
SERVICE GOVERNOR MODULES
15
Active / Slam
Twin Stream*
W/O Stream Selection
Below Ground
INLET - 63mm O/D PE
OUTLET - 63mm O/D PE
Pit No. 2 (x2) & Cover
Module 90KG
Pit & Cover 88KG
Vent Stack VS3
TECHNICAL DETAILS: PERFORMANCE:
0
50
100
150
200
250
300
350
400
450
0.0 0.2 0.4 0.6 0.8 1.0 1.2 1.4 1.6 1.8 2.0
500
SET POINT: 50 MBARG
CAPACITY IN SMCH (SG 0.6)
INLET PRESSURE (BARG)
Capacities per Stream
REGULATOR
CAPACITY
OUTLET
VELOCITY LIMIT
INLET VELOCITY
LIMIT
ACTIVE / SLAM CAPACITIES
Type
Installation
Connections
Housing
Weights
Options
SGM 10S-T-PE
* 2 x Single streams, excluding inlet
& outlet manifolds
Overall Pit Depth 675mm
(including Pit Lid)
SERVICE GOVERNOR MODULES
16
Active / Slam
Twin Stream
Above Ground
INLET - 2" Screwed
OUTLET - 2" Screwed
Kiosk No.3A
Module 64KG
Kiosk & Base 40KG
With Supports
TECHNICAL DETAILS: PERFORMANCE:
0
50
100
150
200
250
300
350
400
450
0.0 0.2 0.4 0.6 0.8 1.0 1.2 1.4 1.6 1.8 2.0
500
SET POINT: 50 MBARG
CAPACITY IN SMCH (SG 0.6)
INLET PRESSURE (BARG)
Capacities per Stream
REGULATOR
CAPACITY
OUTLET
VELOCITY LIMIT
INLET VELOCITY
LIMIT
ACTIVE / SLAM CAPACITIES
SGM 11S
Type
Installation
Connections
Housing
Weights
Options
SERVICE GOVERNOR MODULES
17
* 2 x Single streams, excluding inlet
& outlet manifolds
Overall Pit Depth 675mm
(including Pit Lid)
Active / Slam
Twin Stream*
With Stream Discrimination
Below Ground
INLET - 63mm O/D PE
OUTLET - 63mm O/D PE
Pit No. 2 (x2) & Covers
Module 110KG
Pit & Cover 88KG
Vent Stack VS3
TECHNICAL DETAILS: PERFORMANCE:
0
50
100
150
200
250
300
350
400
450
0.0 0.2 0.4 0.6 0.8 1.0 1.2 1.4 1.6 1.8 2.0
500
SET POINT: 50 MBARG
CAPACITY IN SMCH (SG 0.6)
INLET PRESSURE (BARG)
Capacities per Stream
REGULATOR
CAPACITY
OUTLET
VELOCITY LIMIT
INLET VELOCITY
LIMIT
ACTIVE / SLAM CAPACITIES
Type
Installation
Connections
Housing
Weights
Options
SGM 13S-T-PE
SERVICE GOVERNOR MODULES
18
PERFORMANCE:
0
50
100
150
200
250
300
350
400
450
0.0 0.2 0.4 0.6 0.8 1.0 1.2 1.4 1.6 1.8 2.0
500
SET POINT: 50 MBARG
CAPACITY IN SMCH (SG 0.6)
INLET PRESSURE (BARG)
Capacities per Stream
REGULATOR
CAPACITY
OUTLET
VELOCITY LIMIT
INLET VELOCITY
LIMIT
ACTIVE / SLAM CAPACITIES
SGM 15FB
Active / Slam
Single Stream
With By-Pass
Above Ground
INLET - DN50
OUTLET - DN50
Kiosk No.3A
Module 70KG
Kiosk & Base 40KG
TECHNICAL DETAILS:
Type
Installation
Connections
Housing
Weights
SERVICE GOVERNOR MODULES
19
Active / Slam
Single Stream
Below Ground
INLET - DN50
OUTLET - DN50
Pit No. 2 & Cover
Module 60KG
Pit & Cover 44KG
Vent Stack VS3
TECHNICAL DETAILS: PERFORMANCE:
0
50
100
150
200
250
300
350
400
450
0.0 0.2 0.4 0.6 0.8 1.0 1.2 1.4 1.6 1.8 2.0
500
SET POINT: 50 MBARG
CAPACITY IN SMCH (SG 0.6)
INLET PRESSURE (BARG)
Capacities per Stream
REGULATOR
CAPACITY
OUTLET
VELOCITY LIMIT
INLET VELOCITY
LIMIT
ACTIVE / SLAM CAPACITIES
Type
Installation
Connections
Housing
Weights
Options
SGM 16F
Overall Pit Depth 675mm (including Pit Lid)
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ITT Controls RMG Service Module Owner's manual

ITT Controls
Brand
ITT Controls
Model
RMG Service Module
Type
Owner's manual
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