Sommer RDC VISION Installation guide

RDC vision

EN Translation of the Original Installation

and Operating Manual Page 1 - Page 64

46681V001_452018_0-DRE_Rev-E_EN

EN Brief instructions Page 7 - Page 10

2

1. Safety 4

1.1 Intended use 4

1.2 Symbols used 4

1.3 General safety instructions 4

1.4 Targetgroupsandqualications 6

Brief instructions 7

2. Device overview 11

2.1 Scope of delivery 13

2.2 Technical data 13

2.3 Storage 13

2.4 Declaration of installation 14

3. Installation 15

3.1 Installing the housing 15

3.2 Connectingthecontrolunit 16

3.3 Fitting the housing cover 18

4. Commissioning 19

4.1 Activating dead man mode / hold to run mode 19

4.2 Checking the running direction of the motor 20

4.3 Setting the motor limit switches 20

4.4 Setting the run time (run time monitoring) 21

4.5 Deleting the radio receiver memory 21

4.6 Programmingthehandheldtransmitterbuttontopulsemode 22

4.7 Closing the housing cover 22

5. DIP switches 23

5.1 Warning light response while the door is moving 23

5.2 Operator response to detected obstacle 24

5.3 Automatic closing after opening via pulse input 25

5.4 Partialopeningfunction 25

5.5 Monitoring of motor run time 25

6. Connections 26

6.1 Connectingthewarninglightandthelighting 26

6.2 Connecting2-and3-waybuttons 27

6.3 ConnectingthePulsebutton 28

6.4 Connectingthepre-endpositionswitch 28

6.5 Connectingthebuzzer 29

6.6 Connectingphotocell 30

6.7 ConnectingtheemergencySTOPswitch 31

Table of contents

3

6.8 Connectingtheanti-dropdevice 31

6.9 Connectingsafetycontactstrips 32

6.10 Connectingothercommanddevices 33

6.11 TorMinal 33

7. Functions 34

7.1 Operatorresponsewhenusingapre-endpositionswitch 34

7.2 Setting the early warning time (red potentiometer) 34

7.3 Setting the automatic closing function 35

7.4 Hold to run mode via radio control system 37

7.5 Buttons and LEDs 37

8. Radio receiver 42

8.1 Deleting the radio receiver memory 42

8.2 ProgrammingthebuttonsofthehandheldtransmitterforOpen-Stop-Close 43

8.3 Programmingthehandheldtransmitterbuttontopulsemode 43

8.4 Deleting individual handheld transmitter buttons 44

8.5 Deleting all handheld transmitter buttons 44

8.6 Settingpartialopening 45

8.7 Switchingthelightingon/offbyradio 46

9. Operation/use 47

9.1 Operation using the button pad in the housing cover 47

9.2 Operationwithexternal3-waybutton 48

9.3 OperationwithexternalPulsebutton 48

9.4 Operation using handheld transmitter 49

9.5 Operation using other command devices 49

10. Maintenance and care 50

10.1 Reading out the number of cycles via the LEDs 50

10.2 Regular inspection 52

10.3 Changing the bulb 52

11. Disassembly 53

12. Troubleshooting 54

12.1 Meaning of blink codes 57

13. Terminal strips 59

13.1 Terminal strip 1: mains power connection and 230 V outputs 59

13.2 Terminalstrip2:signalinputs 60

13.3 Terminalstrip3:safetyinputs 61

4

1. Safety

1.1 Intended use

The roller door control unit RDC vision may only be used:

• to control motors in roller doors (max. motor output: 1000 W).

• according to the instructions and safety information provided in this Installation and

Operating Manual.

Any other use is considered improper use. The manufacturer is not liable for damage

resulting from improper use.

The roller door control unit RDC vision (hereafter referred to simply as "control unit")

may not be used in conjunction with motors in roller grille doors.

1.2 Symbols used

All safety instructions are accompanied by signal words.

These signal words indicate the level of danger and / or severity of injury and /

or property damage that may be incurred in the event of failure to comply with

the instructions and / or safety information.

• Danger indicates an imminent danger causing serious or fatal injury.

• Caution indicates a potentially dangerous situation causing minor injury

or property damage.

For information and useful tips.

1.3 General safety instructions

Personsoperatingorworkingonthecontrolunitmusthaverstreadandunderstood

this Installation and Operating Manual and must comply with all instructions and safety

information provided therein.

All work on the control unit, such as installation, connection and commissioning,

mustbecarriedoutbyatrainedspecialist(qualiedelectrician).

Always keep the Installation and Operating Manual within easy reach.

Always ensure compliance with accident prevention regulations and current standards

in each respective country.

Observe and comply with the "ASR A1.7 Technical Regulations for Workplaces" of

the German Committee for Workplaces (ASTA), which is mandatory for the operator

in Germany.

5

When using the automatic closing function, ensure compliance with the standard

EN 12453:2000 and install safety device (e.g. photocell).

Only use OEM (Original Equipment Manufacturer) spare parts, accessories, and mounting

material.

The building must have a suitable device or equipment (external safety catch, locking

mechanism) for tubular motors used for a roller door, lift door, sectional door or similar

applications to ensure that if a support or brake fails, a leaf or the whole door will not

dropsuddenly.SeeEN12604.

Operation in connection with a roller grille door is not permissible.

Onlyusetheoperatorinadry,non-hazardousarea.

Comply with all national and local norms.

1.3.1 Remote control

The remote control may only be used for equipment and/or systems where interference

in the transmitter or receiver does not pose a risk to humans, animals or objects, or where

the risk is covered by other safety devices.

The user must be made aware that systems that pose an accident risk should only be

remote-controlled,ifatall,iftheusercanactuallyseethedoor.

The radio remote control may only be used if the movement of the door can be watched

and no persons or objects are within the range of movement.

Keep the handheld transmitter in a safe place to prevent unintended operation e.g., by

children or animals.

The radio system is not protected against interference from other telecommunications

systemsorequipment(e.g.:radio-controlledsystemsthatarelicensedtooperatein

the same frequency range). Excessive interference can be reported to your appropriate

TelecommunicationsOfce,whichhasradiointerferencemeasuring(radiolocation)

equipment.

Do not use handheld transmitters near locations or installations that are sensitive to radio

interference (e.g.: airports, hospitals).

6

1.4 Target groups and qualications

The operatormustensurethatthecontrolunitisoperatedwithoutmodicationsandthat

aqualiedtechniciancarriesoutregularcheckstoensurethatthesafetydeviceisfully

functional.

The user may operate the control unit using pushbuttons or a handheld transmitter as

instructed by the operator.

A qualied electrician may carry out work on the control unit (such as installation,

connection, commissioning, testing, maintenance or disassembly).

7

These brief instructions are not a substitute

for the detailed Installation and Operating

Manual (overall manual).

They should be used as a guideline for

quick commissioning.

All safety instructions in the overall manual

must be followed!

All valid regulations and standards

for installation and operation must be

complied with without fail.

1. Motor connection

123 4567 89 10 11 12

2

N

~ 230 V

M

1

PE

L1

N

TAUS

SAFETY

RADIO

16

12345678

DIP ON

12345678

DIP ON

Activate dead man mode; to do this,

setDIPswitch8tothe"OFF"position.

Activate the respective direction of movement

with the buttons in the housing cover. If the

door moves in the wrong direction:

-Disconnectthecontrolunitfromthemains.

-Switchthelinesatterminals6and7.

If necessary, correct the end position setting

in accordance with the installation instructions

from the motor manufacturer.

For more information, see overall manual,

chapter:

3.2 "Connecting the control unit"

4.2 "Checking the running direction of

the motor"

2. Checking the wiring of any unused

inputs

26 28 30 32 34 36

25 27 29 31 33 35

14 16 18 20 22 24

13 15 17 19 21 23

The following terminal pairs must be

connected to each other with wire jumpers or

corresponding normally closed (NC) contacts:

Terminal29and31->Photocell

Terminal20and22->Anti-dropdevice

Terminal22and24->EmergencySTOP

switch

Terminal17and19->3-waybutton,Stop

3. Connection of electrical safety contact strip.

(Version8.2kΩ)

213

4

78

12 13

10

6

123 4567 89 10 11 12

NN

PE

N

~ 230 V

M

PE

L1

14 16 18 20 22 24

13 15 17 19 21 23

STOP

5

26 28 30 32 34 36

25 27 29 31 33 35

24 V

GND

29 31

GND

12 V

GND

N

PE

32 34

8k2

11

9

3.1. No settings need to be made on the

control unit. The control unit tests and

recognises which variant is connected during

eachself-test(whenthemainsvoltageis

switched on or an end position has been

reached).

Brief instructions

(only use in combination with the original Installation and Operating Manual)

8

3.2.Fortestpurposes,the8.2kΩresistor

included in the scope of delivery can be

connected at terminals 32 and 34 (see:

5.5 Monitoring of motor run time on page

25) However, if the "SAFETY" LED does

ashonceintermittently,thecontrol

unit is defective.

016

019

021

STAUS

SAFETY

RADIO

023

024

025

086

022

2

1

3

4

5

7

6

8

9

10

11

12

TORMINAL

SOMLOQ

FUSE

14 16 18 20 22 24 26 28 30 32 34 36

13 15 17 19 21 23 25 27 29 31 33 35

16

12345678

DIP ON

ON

OFF

Ke yboar d

MAX

FUSEFUSE

L1 N INT.

NN N

EXT.

M

AUS

TORMINAL

SOMLOQ

FUSE

SAFETY

RADIO

START

RADIO

12345678

DIP ON

ON

OFF

MAX

FUSEFUSE

F2

F1

1AT

4AT

L1 N INT.

NN N

EXT.

M

14

123 456789101112

13

3. Connection of optical safety

contact strip

12 V

26 28 30 32 34 36

25 27 29 31 33 35

GND

32

34

8k2

1

2

Pre-endpositionswitch(ye)Terminal28

12 V DC (br) Terminal 30

Signal (gr) Terminal 32

GND (wh) Terminal 34

Settings: See section 3.1 et.seq.

Testing: See section 3.2 et.seq.

Applies for section 3 & 4:

A safety contact strip is mandatory for

regular operation. The safety contact strip

should always be checked to ensure that it

is functioning correctly after being put into

operation.

For more information, see overall manual,

chapter:

Safety contact strips:

Page32,Page8,Page7

Troubleshooting:

Page54

4. Connection of one-way

photocell with potential-free

relay contact (NC)

26 28 30 32 34 36

25 27 29 31 33 35

X5

24V

GND

1.

26 28 30 32 34 36

25 27 29 31 33 35

X5

24V

GND

2.

26 28 30 32 34 36

25 27 29 31 33 35

X5

GND

4.

26 28 30 32 34 36

25 27 29 31 33 35

X5

24V

GND

3.

4.Connectionof2-wire/framephotocell

26 28 30 32 34 36

25 27 29 31 33 35

X5

24V

GND

1.

26 28 30 32 34 36

25 27 29 31 33 35

X5

24V

GND

2.

26 28 30 32 34 36

25 27 29 31 33 35

X5

GND

4.

26 28 30 32 34 36

25 27 29 31 33 35

X5

24V

GND

3.

Brief instructions

(only use in combination with the original Installation and Operating Manual)

9

5. Enabling run time monitoring

and programming run times

TAUS

SAFETY

RADIO

16

12345678

DIP ON

12345678

DIP ON

DIPswitch8in"ON"position

Approach the respective end position

withoutaninterimstopwithbutton(UP(1)

or DOWN (3)) pressed .

12 3

Only dead man mode is possible if the run

times have not been programmed. During the

movement,thelightingashesquickly(2Hz).

Ifthelightingcontinuestoashafterreaching

an end position, the programming cycle is not

yet complete.

The opposite end position will be approached

in this case.

The programming cycle is complete when the

lightingnolongerashesafterreachinganend

position.

The operator can then be correctly operated in

automatic mode. In the door CLOSE position,

a functioning safety contact strip is required.

For more information, see overall manual,

chapter:

4.4 4.4 Setting the run time (run time

monitoring) on page 21

6.Programhandheldtransmitter.

Pulsemode.

Command sequence:

Up

Stop

Down

Stop

…

PressRadiobuttonforaround0.5seconds.

-RadioLEDandStatusLEDlightup.

-Programmingmodeactive.

Pressthedesiredbuttononthehandheld

transmitter.

-RadioLEDgoesout.

-Thisbuttononthehandheldtransmitter

isprogrammedasthePulsebutton.

STAUS

SAFETY

RADIO

START

RADIO

12345678

DIP ON

ON

SAFETY

RADIO

2

3

1

Other possible radio modes:

 DenedOpen

 DenedClose

Stop

 Partialopening

Turn lighting on/off

Hold to run (if safety contact strip

is defective)

For more information, see overall manual,

chapter:

7. 8. Radio receiver on page 42

Brief instructions

(only use in combination with the original Installation and Operating Manual)

10

8. Checking the safety devices

Activate the safety contact strip or the photocell

while moving the door to the CLOSE position.

ThedoormustchangedirectiontoOPENin

all cases.

This check must be repeated for all connected

safety devices.

DIPswitches3and4canbeusedtocongure

whether a door opens fully or only partially

after it encounters an obstacle.

For more information, see overall manual,

chapter:

6.15 5.2 Operator response to detected

obstacle on page 24

Brief instructions

(only use in combination with the original Installation and Operating Manual)

11

2. Device overview

1

23

4

5

1. Lighting

2. Open button

3. Stop button

4. Close button

5. Type plate

1. Warning light/lighting 8.Pulsebutton

2.Motorwithanti-dropdevice 9.2-waybutton

3. Safety contact strip 10.3-waybutton

4.Pre-endpositionswitch 11.Buzzer

5. Handheld transmitter 12. DoorScout

6.Photocell 13. External antenna

7.EmergencySTOPswitch

1

10

98

7

6

5

3

2

4

12

11

13

12

016

019

021

STAUS

SAFETY

RADIO

023

024

025

086

022

2

1

3

4

5

7

6

8

9

10

11

12

FUSE

RADIO

14 16 18 20 22 24 26 28 30 32 34 36

13 15 17 19 21 23 25 27 29 31 33 35

16

12345678

DIP ON

FUSEFUSE

L1 N

NN N

FUSE

RADIO

12345678

DIP ON

L1 N

NN N

M

14

13

KeyboardKeyboard

STATUSSTATUS

RADIORADIO

SAFETYSAFETY

STARTSTART OFFOFF

ONON MAXMAX

OFFOFF

ONON MAXMAX

TORMINALTORMINAL

SOMLOQSOMLOQ

FUSEFUSEFUSEFUSE

INT. EXT.

12345678910 11 12

15

1. Terminal strip 1: mains + 230 V

outputs

2. Fuse1forthemotor:4Aslow-blow

3. Fuse 2 for the external warning light

andtheinternallighting:1Aslow-

blow

4. LEDs

5. DIPswitches

6. Connection of buttons in the housing

cover

7. Potentiometerforearlywarningtime

(red)

8. Potentiometerforautomaticclosing

(black)

9. Start button

10. Radio button

11. Connection for TorMinal

12. Radio receiver

13. Terminal strip 2: signal inputs

14. Terminal strip 3: safety inputs

15. Connection of the external antenna

13

2.1 Scope of delivery

• Control unit

• Installation and Operating Manual

• 1 x resistor 8.2 kOhm

• 2 x cable bushings, large

• 6xcablebushings,small

• 2 x strain relief for connecting cable

• 4xjumpersforsafetyinputs(pre-assembled)

• Spare bulb (230 V, 15 W, E14)

When unpacking, check that the delivery is complete and shows no visual signs

of damage. Contact your specialist retailer / supplier if necessary.

Dispose of any packaging in accordance with applicable local regulations.

2.2 Technical data

Rated frequency 50Hz

Operating temperature range –20 to +50 °C

Protectionclass IP20*)

Standby power consumption ~4 W

Maximum motor output ~1000 W

Lighting / warning light AC 230 V

Internal max. 15 W, E14

External max. 40 W

Weight 0.8 kg

Dimensions (H/W/D) 300/150/90 mm

Radio receiver memory capacity 112 commands

*)onlyifinstalledindoors

2.3 Storage

Store the control unit:

• in closed, dry rooms at a room temperature of –20 to +50 °C and humidity of

approx.35%to60%.

• inadry,dust-freelocationwhereitissafeguardedagainstimpactand/orfalling.

14

2.4 Declaration of installation

Declaration of Conformity

forinstallationofanincompletemachineinaccordancewiththeMachineryDirective2006/42/EC,AnnexII,Part1A

SOMMER Antriebs- und Funktechnik GmbH

Hans-Böckler-Straße21-27

73230 Kirchheim/Teck

Germany

hereby declares that the roller door control unit

RDC vision

has been developed, designed and manufactured in conformity with the

• MachineryDirective2006/42/EC

• Low Voltage Directive 2014/35/EU

• Electromagnetic Compatibility Directive 2014/30/EU

• RoHSDirective2011/65/EU

The following standards were applied:

• ENISO13849-1,PL"D"Cat.2 Safetyofmachines-safety-relatedpartsofcontrols-Part1:Generaldesign

guidelines

• EN60335-1,whereapplicable Safety of electrical appliances / operators for doors

• EN61000-6-3 Electromagneticcompatibility(EMC)-interference

• EN61000-6-2 Electromagneticcompatibility(EMC)-interferenceresistance

ThefollowingrequirementsofAnnex1oftheMachineryDirective2006/42/ECaremet:

1.1.2,1.1.3,1.1.5,1.2.1,1.2.2,1.2.3,1.2.4,1.2.6,1.3.2,1.3.4,1.3.7,1.5.1,1.5.4,1.5.6,1.5.14,1.6.1,1.6.2,1.6.3,

1.7.1, 1.7.3, 1.7.4

ThespecialtechnicaldocumentshavebeenpreparedinaccordancewithAnnexVIIPartBandwillbesubmitted

electronically to the regulators on request.

The incomplete machine is intended for installation in a door system only to form a complete machine as defined by

theMachineryDirective2006/42/EC.Thedoorsystemmayonlybeputintooperationafterithasbeenestablished

that the complete system complies with the EC Directives listed above.

The undersigned is responsible for compilation of the technical documents.

Kirchheim,20-04-2016

i.V.

Jochen Lude

Responsible for documents

15

3. Installation

3.1 Installing the housing

1

2

220

90

Ø6mm

4x

3

4

Recommendedscrewdiameter:6mm.The4screwsandtheplugsrequiredfor

wall mounting are not included in the scope of delivery.

Install the housing upright on an even surface, with the cable conduits facing downwards.

Ensure that the housing is not distorted when mounting, so that the cover seals properly

when closed.

Usethexingpointsprovidedforscrewingonthehousing.Donotdrillthroughtherear

wall of the housing.

Dry any moisture that enters into the housing with a fan.

16

3.2 Connecting the control unit

Risk of electric shock

• Before working on the control unit, switch off the mains voltage, check that it is

not live and ensure that it cannot be inadvertently switched back on.

Thecontrolunitmayonlybeconnectedtothepowersupplybyaqualiedelectrician

(accordingtothedenitiongiveninBGVA3,§2paragraph3;appliesonlyinGermany).

Alwaysconnectthecontrolunitoff-circuit.

Onlyconnectthecontrolunittothemainsoveranall-poleisolationdevice.Alwaysensure

compliance with the current VDE and EN standards (EN 12453:2000) and the technical

criteria for connection as required by the regional electricity supply companies.

Before connection, check that the permissible mains voltage range of the control unit is

compatible with the local mains voltage.

Install the control unit and external command devices in the door area so that the door

can be watched during operation. However, they must not be installed within the range

of movement of the door.

Static electricity can damage the electronic components on the circuit board. Before

touching the circuit board, touch a metallic, grounded object to ensure that you are free

of electrostatic charge.

The control unit may only be operated in automatic mode in conjunction with

safety devices (minimum requirement: "safety contact strip"). If there are no

safety devices, the control unit may only be operated in dead man mode!

2

1

3

45

Only cut as much off the cap on the cable conduit so that it will still be sealed after

the cable is inserted.

Always use a strain relief when connecting the cable (included in scope of delivery).

17

Permissibleratedcross-sectionforconnectingcables

• at terminals 1 to 12: 1.5 mm² – 4.0 mm²

• atterminals13to36:0.2mm²–1.5mm²

123 4567 89 10 11 12

2

N

~ 230 V

M

1

PE

L1

N

1. Mains connection 230 V AC ± 10%

2. Motor connection (max. motor output 1000 W)

26 28 30 32 34 36

25 27 29 31 33 35

14 16 18 20 22 24

13 15 17 19 21 23

3. Install jumper (included in scope of delivery) if the following elements are not

connected:

• Photocell:betweenterminals29and31

• Anti-dropdevice:betweenterminals20and22

• EmergencySTOPswitch:betweenterminals22and24

• 3-waybutton:betweenterminals17and19(Stopbutton)

18

3.3 Fitting the housing cover

2

1

3

• Connect the cable (1) and install the housing cover in the maintenance position (3).

The connection cable (1) must be attached through a catch on the plug and

acorrespondingholeonthecircuitboardsothatitisreverse-polarityproof!

19

4. Commissioning

Allworkonthecontrolunitmustbecarriedoutbyaqualiedelectrician(incompliancewith

BGVA3,§2paragraph3;onlyappliesinGermany).

Risk of electric shock

• Do not touch live parts (ends of cables, contacts, etc.) while the control unit is still

connected to the power supply.

• OnlyswitchtheDIPswitcheswhenthecontrolunithasbeendisconnectedfrom

the mains power supply.

Danger due to missing safety device

The control unit may only be operated in automatic mode in conjunction with

safety devices (minimum requirement: "safety contact strip"). If there are no

safety devices, the control unit may only be operated in dead man mode!

Document commissioning!

16 DIP

12345678

DIP ON

ST

ATUS

RADI

O

SAFETEY

• Beforestartingcommissioning,switchallDIPswitchesto"OFF"(factorysetting).

4.1 Activating dead man mode / hold to run mode

In dead man mode or in hold to run mode via radio control system, the operator runs

for as long as a command button is pressed. The operator stops as soon as the button

is released. The control unit will not respond to the external "Open" and "Close" buttons

when the system is in dead man mode.

Activatingdeadmanmode:DIPswitch8"OFF".

20

4.2 Checking the running direction of the motor

12 3

1. Activatedeadmanmode(DIPswitch8:"OFF").

2. PresstheOpen(1)orClose(3)button.Theactionofthedoormustcorrespond

to the respective command.

Ö If the door runs in the opposite direction:

• disconnect the control unit from the mains,

• switchthelinesatterminals6and7.

4.3 Setting the motor limit switches

For more information on limit switches and how to set them, please refer to the

motor operating instructions.

1. PressandholdtheOpen(1)orClose(3)buttonuntilthedoorreachestheend

position.

2. If necessary, set the limit switch on the motor.

3. Repeat steps 1 and 2 for the other direction.

4. Deactivatedeadmanmode(DIPswitch8:"ON").

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