Alamo Lawn Mower User manual

ALAMO INDUSTRIAL

1502 E. Walnut

Seguin, Texas 78155

210-372-3551

®

PART'S MANUAL

An Operator's Manual was shipped with the equipment in the Manual Canister.

This Operator's Manual is an integral part of the safe operation of this machine

and must be maintained with the unit at all times. READ, UNDERSTAND, and

FOLLOW the Safety and Operation Instructions contained in this manual before

operating the equipment. If the Operator's Manual is not with the equipment,

contact your dealer or Alamo Industrial (800-356-6286) to obtain a Free copy

before operating the equipment.

Rev 08-11

SWITCH BLADE

5 ft. & 6 ft. Sickle Bar Mower

Model With Hydraulic Break-A-Way

Part No. 02982612P

TO THE OWNER/OPERATOR/DEALER

All implements with moving parts are potentially hazardous. There is no substitute for a cautious, safe-minded operator who recog-

nizes the potential hazards and follows reasonable safety practices. The manufacturer has designed this implement to be used with

all its safety equipment properly attached to minimize the chance of accidents.

BEFORE YOU START!! Read the safety messages on the implement and shown in your manual.

Observe the rules of safety and common sense!

WARRANTY INFORMATION:

Read and understand the complete Warranty Statement found in this Manual. Fill out the Warranty Registration Form in full and return

it within 30 Days. Make certain the Serial Number of the Machine is recorded on the Warranty Card and on the Warranty Form that

you retain. The use of "will-t" parts will void your warranty and can cause catastrophic failure with possible injury or death.

BOLT TORQUE

Mounting procedures for mowers will require a signicant amount of bolt nut and washer installation.

Frame and structure mounting bolts should be installed using Red Loctite, and torqued to the dry values

listed in the torque chart based on the bolt size and hardness.

Other structures such as pump mounting bolts should be installed with Blue Loctite and torqued to the dry

values indicated in the chart.

Bolt tightness should be completed with and checked with a suitable torque wrench.

Torque checks should be completed throughout the life of the mower in accordance with the maintenance

chart provided in this manual.

Loose bolts on a frame or in a casting may be a result of:

● Vibration from the mower due to imbalance of the mower blades

● Pulled threads due to over tightening

● Distortion of the hole due to under tightening during installation

Bolts broken or sheared in the mounting structure or tractor may be the result of:

● Improper alignment of the Mounting Plate or Structure such that it is not sitting at on the mating

surface

● Distortion of the bolt due to over-tightening

● Under tightening of the bolts

Check the bolt torque during installation and prior to delivery with a suitable torque wrench.

PARTS

SECTION

Parts Section – 1

Parts Section – 2

For maximum safety and to guarantee optimum product reliability, always use

genuine Alamo Industrial Parts. The use of inferior replacement parts may cause

premature or catastrophic failure which could result in serious injury or death.

Direct any questions regarding parts to:

The following instructions are offered to help eliminate needless delay and error in processing

purchase orders for the equipment in this section.

1. The Parts Section is prepared in logical sequence and grouping of parts that belong to the

basic machine featured in this manual. Part Numbers and Descriptions are given to help locate

the parts and quantities required.

2. The Purchase Order must include the name and address of the person or organization ordering

the parts, who should be charged, and if possible, the serial number of the machine for which

the parts are ordered.

3. The Purchase Order must clearly list the quantity of each part, the complete and correct part

number (be sure to include all periods), and the basic name of the part.

4. The Manufacturer reserves the right to substitute parts where applicable.

5. Some parts are unlisted items which are special production items not normally stocked and

are subject to special handling. Request a quotation for such parts before sending a Purchase

Order.

6. The Manufacturer reserves the right to change prices without prior notice.

Note: Please refer to The Safety Section in the front of this Manual for the proper part number

when ordering replacement safety decals.

PARTS ORDERING GUIDE

ALAMO INDUSTRIAL

1502 E. Walnut

Seguin, Texas 78155

830-379-1480

®

PART NAME INDEX

CARRIAGE ARM ASY - LH WG - PN 02977721........................................................................................................................................ 5

CARRIAGE ARM ASY - RH WG - PN 02974362....................................................................................................................................... 7

COMMON COMPONENT BOX - DUAL WG - PN 02981759................................................................................................................... 9

COMMON COMPONENT BOX - SINGLE WG - PN 02981751.............................................................................................................. 11

CUTTER BAR ASY - 5 FT LH WG - PN 02977715.................................................................................................................................. 13

CUTTER BAR ASY - 5 FT RH WG - PN 02974360.................................................................................................................................. 15

CUTTER BAR ASY - 6 FT LH WG - PN 02977717.................................................................................................................................. 17

CUTTER BAR ASY - 6 FT RH WG - PN 02974372.................................................................................................................................. 19

DRIVE ASY - PN 02974300 & PN 02974300A......................................................................................................................................... 21

HYD CYL ASY - BAR TILT - PN 0693500A............................................................................................................................................ 22

HYD CYL ASY - CURB LIFT - PN 0693400A......................................................................................................................................... 23

HYD DIVERTER VALVE - CYL CONTROL - PN 02977622................................................................................................................. 24

HYD DIVERTER VALVE - MOTOR CONTROL - PN 02977621........................................................................................................... 25

HYD DIVERTER VALVES - PN 02977621 & PN 02977622................................................................................................................... 26

HYD FILTER ASY - PN 02974309............................................................................................................................................................ 27

HYD MOTOR ASY - PN 02974301 & PN 02974301A............................................................................................................................. 29

HYD PUMP ASY - PN 02974302 (SN 10361 09-04 & DOWN)............................................................................................................... 31

HYD PUMP ASY - PN 02974302A (SN 10362 10-04 TO 10770)............................................................................................................. 33

HYD PUMP ASY - PN 02974302B (SN 10771 09-08 & UP).................................................................................................................... 35

HYD PUMP ASY - PN 02974303 (SN 10361 09-04 & DOWN)............................................................................................................... 36

HYD PUMP ASY - PN 02974303A (SN 10362 10-04 & UP).................................................................................................................... 37

HYD PUMP ASY - PN 02974303B (SN 10771 09-08 & UP).................................................................................................................... 39

HYD SCHEMATIC - SINGLE WG............................................................................................................................................................ 41

HYD TANK ASY - PN 02981705............................................................................................................................................................... 43

HYD VALVE ASY W-FITTINGS - PN 02982077..................................................................................................................................... 45

HYD VALVE ASY W-O FITTINGS - PN 02974306................................................................................................................................. 47

HYD VALVE REMOTE CONTROL CABLES......................................................................................................................................... 49

HYD VALVE SOLENOID ASY - PN 02988789....................................................................................................................................... 51

KNIFE BAR ASY - 5 FT RH WG - PN 02974361..................................................................................................................................... 52

KNIFE BAR ASY - 6 FT RH WG - PN 02974373..................................................................................................................................... 53

KNIFE BAR ASY - 5 FT LH WG - PN 02977716...................................................................................................................................... 54

KNIFE BAR ASY - 6 FT LH WG - PN 02977718...................................................................................................................................... 55

SKID SHOE & ACTUATOR - LH WG - PN 02982034............................................................................................................................. 57

SKID SHOE & ACTUATOR - RH WG - PN 02981981............................................................................................................................ 59

SKID SHOE & BRKWY PRE-ASY - LH WG - PN 02982033.................................................................................................................. 61

SKID SHOE & BRKWY PRE-ASY - RH WG - PN 02981980.................................................................................................................. 63

WIRING HARNESS - DUAL WG - PN 02977754.................................................................................................................................... 65

WIRING HARNESS - SINGLE WG - PN 02974318................................................................................................................................. 66

Switchblade 5`and 6` Hyd. Brk-A-Way (02-05) Rev 08-11

CARRIAGE ARM ASY - LH WG - PN 02977721

Switchblade 5`and 6` Hyd. Brk-A-Way (02-05) Rev 08-11

CARRIAGE ARM ASY - LH WG - PN 02977721

Continued...

ITEM PART NO. QTY. DESCRIPTION

02977721 1 CARRIAGE ARM ASY, LH WING

1 000206 2 RED LUBRICAPS

2 00752670 2 GREASE FITTING

3 00755153 4 COTTER PIN

4 0112700 2 CARRIAGE PIN

5 0113400 2 PIN ROLL

6 02045200 3 ELBOW

8 02965475 1 HOSE, # 4 - 18" LG

9 02970702 1 HYD. ADAPTER

10 02977719 1 CARRIAGE ARM WLDâ€™MT, LH

11 02977720 4 PIVOT MOUNT WLDâ€™MT

12 0424200 1 PIN FOR CYLINDER LUGS

14 0693400A 1 CURB STOP CYLINDER ASY

15 0693500A 1 BAR LIFT CYLINDER ASY

Switchblade 5`and 6` Hyd. Brk-A-Way (02-05) Rev 08-11

CARRIAGE ARM ASY - RH WG - PN 02974362

Switchblade 5`and 6` Hyd. Brk-A-Way (02-05) Rev 08-11

CARRIAGE ARM ASY - RH WG - PN 02974362

Continued...

ITEM PART NO. QTY. DESCRIPTION

02974362 1 CARRIAGE ARM ASY.

1 000206 2 NO. 2 RED LUBRICAPS<

2 00752670 2 FITTING,GREASE STRAIGHT 1/4-28

3 00755153 4 PIN,COTTER 3/16 X 1-1/2 PLATED

4 0112700 2 CARRIAGE PIN

5 0113400 2 PIN ROLL 3/8 X2-1/2

6 02045200 3 ADP HYD ELBOW 4MP-4MJ90

8 02965475 1 HOSE #4 - 4FJX - 4FJX - 18LG

9 02970702 1 ADP HYD TEE 4MJ-4MJ-4FJX

10 02974324 1 CARRIAGE ARM CASTING

11 02974329 1 PIVOT MOUNT CASTING

12 0424200 4 PIN CLEVIS 7/8 X2-3/4

14 0693400A 1 CURB STOP CYLINDER

15 0693500A 1 BAR LIFT CYLINDER

Switchblade 5`and 6` Hyd. Brk-A-Way (02-05) Rev 08-11

COMMON COMPONENT BOX - DUAL WG - PN 02981759

Switchblade 5`and 6` Hyd. Brk-A-Way (02-05) Rev 08-11

COMMON COMPONENT BOX - DUAL WG - PN 02981759

Continued...

ITEM PART NO. QTY. DESCRIPTION

02981759 1 COMMON COMPONENT BOX DUAL WINGS

2 02964028 1 PUSH PULL SWITCH ( W/ ITEM # 3 )

3 02982367 1 SWITCH KNOB ( REPLACEMENT PART )

02982365 1 FACE NUT ( REPLACEMENT PART )

02982366 1 JAM NUT ( REPLACEMENT PART )

6 02974310 1 FILTER ELEMENT

7 02974318 1 WIRE HARNESS

8 02974321 1 DECAL, VALVE & SWITCH OPERATION

9 02974322 1 3 - POSITION TOGGLE SWITCH

10 02981705 1 HYDRAULIC TANK ASY. ( INCLUDES ITEM # 18 )

11 02982077 1 VALVE ASY. 2 SPOOL W/ FITTINGS

12 02974962 1 TOGGLE SWITCH BOOT COVER

13 02975270 1 DECAL, REVERSING SWITCH INSTRUCTION

15 02974374A 1 SB5/6 OPERATORS MANUAL ASY.

16 02982296 2 BREAK-A-WAY VALVE KIT ( CONSIST OF NEXT 6 ITEMS )

02965521 1 VALVE BODY

02965526 1 CARTRIDGE RELIEF

00751003 1 PIPE PLUG

02823100 2 HYD. ELBOW ADAPTER

00016200 2 BOLT

00750940 2 LOCKNUT

17 02981979 1 ROTOR ACTUATOR ( NOT INCLUDED IN COMMON COMPONET BOX )

18 02974320 1 HOSE, # 8 - 14" LG ( TANK RETURN F/ SOLENOID TO RETURN FILTER INCLUDED IN ITEM # 10)

19 02965166 2 HYD. TEE ADAPTER

20 02977621 1 DIVERTER VALVE / SOLENOID, # 8 PORTS F/ MOTOR (F/ DUAL WINGS)

02962214 2 HYD. ELBOW ADAPTER

00696800 4 HYD. ADAPTER, STRAIGHT

02761100 2 HYD. ADAPTER ELBOW

21 02977622 1 DIVERTER VALVE / SOLENOID, # 4 PORTS F/ CYLINDERS (F/ DUAL WINGS)

02977915 2 HYD. ELBOW ADAPTER

02962181 4 HYD. ADAPTER STRAIGHT

22 02977754 1 WIRE HARNESS, LH DUAL WINGS (NOT SHOWN)

23 02977825 1 DECAL INST. LH & RH SWITCH (NOT SHOWN MOUNT IN CAB OR ON FENDER)

24 02977826 1 SWITCH SPST 2-POSITION ( LH DUAL WINGS )

Switchblade 5`and 6` Hyd. Brk-A-Way (02-05) Rev 08-11

COMMON COMPONENT BOX - SINGLE WG - PN 02981751

Switchblade 5`and 6` Hyd. Brk-A-Way (02-05) Rev 08-11

COMMON COMPONENT BOX - SINGLE WG - PN 02981751

Continued...

ITEM PART NO. QTY. DESCRIPTION

02981751 1 COMMON COMPONENT BOX RH SINGLE WING

2 02964028 1 PUSH PULL SWITCH ( W/ ITEM # 3 )

3 02982367 1 SWITCH KNOB ( REPLACEMENT PART )

02982365 1 FACE NUT ( REPLACEMENT PARTS )

02982366 1 JAM NUT ( REPLACEMENT PARTS )

6 02974310 1 FILTER ELEMENT

7 02974318 1 WIRE HARNESS

8 02974321 1 DECAL, VALVE & SWITCH OPERATION

9 02974322 1 3 - POSITION TOGGLE SWITCH

10 02981705 1 HYDRAULIC TANK ASY. ( INCLUDES ITEM # 18 )

11 02982077 1 VALVE ASY. 2 SPOOL W/ FITTINGS

12 02974962 1 TOGGLE SWITCH BOOT COVER

13 02975270 1 DECAL, REVERSING SWITCH INSTRUCTION

15 02974374A 1 SB5/6 OPERATORS MANUAL ASY.

16 02982296 1 BREAK-A-WAY VALVE KIT ( CONSIST OF NEXT 6 ITEMS )

02965521 1 VALVE BODY

02982478 1 CARTRIDGE RELIEF

00751003 1 PIPE PLUG

02823100 2 HYD. ELBOW ADAPTER

00016200 2 BOLT

00750940 2 LOCKNUT

17 02981979 1 ROTOR ACTUATOR ( NOT INCLUDED IN COMMON COMPONET BOX )

18 02974320 1 HOSE, # 8 - 14" LG ( TANK RETURN F/ SOLENOID TO RETURN FILTER INCLUDED IN ITEM # 10)

19 02965166 2 HYD. TEE ADAPTER

Switchblade 5`and 6` Hyd. Brk-A-Way (02-05) Rev 08-11

CUTTER BAR ASY - 5 FT LH WG - PN 02977715

Switchblade 5`and 6` Hyd. Brk-A-Way (02-05) Rev 08-11

CUTTER BAR ASY - 5 FT LH WG - PN 02977715

Continued...

ITEM PART NO. QTY. DESCRIPTION

02977715 1 5’ CUTTER BAR ASY. LH WING

1 00001200 1 NUT

2 00019600 1 LOCKWASHER

3 00022200 2 LOCKWASHER

4 000516 1 CARRIAGE BOLT

5 02983841 5 LOW ARCH HOLD DOWN CLIP

6 0046400 10 PLOW BOLT

7 00999316 12 NUT

8 0569500 1 OUTER SHOE SOLE, LH

9 0129000 1 CARRIAGE BOLT

10 02974345 1 CUTTER BAR, 5’

11 0532600 4 WEAR PLATE

12 0571100 1 OUTER SHOE ASSEMBLY

13 0571800 10 PLOW BOLT

14 0571900 1 WEAR PLATE

15 0593500 1 OUTER ROCK GUARD

16 0593700 18 CENTER ROCK GUARD

17 0596200 1 INNER ROCK GUARD, LH

18 12666000 1 CARRIAGE BOLT

19 4527 10 FLANGE NUT

20 02983843 5 PLASTIC WEAR STRIP .188 THICK

Switchblade 5`and 6` Hyd. Brk-A-Way (02-05) Rev 08-11

CUTTER BAR ASY - 5 FT RH WG - PN 02974360

Switchblade 5`and 6` Hyd. Brk-A-Way (02-05) Rev 08-11

CUTTER BAR ASY - 5 FT RH WG - PN 02974360

Continued...

ITEM PART NO. QTY. DESCRIPTION

02974360 1 5’ CUTTER BAR ASY. RH WING

1 00001200 1 NUT

2 00019600 1 LOCKWASHER

3 00022200 2 LOCKWASHER

4 000516 1 CARRIAGE BOLT

5 02983841 5 LOW ARCH HOLD DOWN CLIP

6 0046400 10 PLOW BOLT

7 00999316 12 NUT

8 0123800 1 OUTER SHOE SOLE, RH

9 0129000 1 CARRIAGE BOLT

10 02974346 4 CUTTERBAR, 6

11 0532600 4 WEAR PLATE

12 0570900 1 OUTER SHOE ASSEMBLY, RH

13 0571800 10 PLOW BOLT

14 0571900 1 WEAR PLATE

15 0593600 1 OUTER ROCK GUARD, RH

16 0593700 18 CENTER ROCK GUARD

17 0593800 1 INNER ROCK GUARD, RH

18 12666000 1 CARRIAGE BOLT

19 4527 10 NUT,LOCK FLG WHIZ 7/16-14NC PL

20 02983843 5 PLASTIC WEAR STRIP .188 THICK

Switchblade 5`and 6` Hyd. Brk-A-Way (02-05) Rev 08-11

CUTTER BAR ASY - 6 FT LH WG - PN 02977717

Switchblade 5`and 6` Hyd. Brk-A-Way (02-05) Rev 08-11

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Alamo Lawn Mower User manual

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