Toro Titan 5400C Riding Mower User guide

Brand: Toro

Model: Titan 5400C Riding Mower

Category: Lawnmowers

Type: User guide

This manual is also suitable for

75310

FormNo.3433-591RevA

Titan

5400CRidingMower

ModelNo.75310—SerialNo.400000000andUp

Registeratwww.Toro.com.

OriginalInstructions(EN)

*3433-591*A

ItisaviolationofCaliforniaPublicResourceCode

Section4442or4443touseoroperatetheengineon

anyforest-covered,brush-covered,orgrass-covered

landunlesstheengineisequippedwithaspark

arrester,asdenedinSection4442,maintainedin

effectiveworkingorderortheengineisconstructed,

equipped,andmaintainedforthepreventionofre.

GrossorNetTorque:Thegrossornettorque

ofthisenginewaslaboratoryratedbytheengine

manufacturerinaccordancewiththeSocietyof

AutomotiveEngineers(SAE)J1940orJ2723.As

conguredtomeetsafety,emission,andoperating

requirements,theactualenginetorqueonthisclass

ofmowerwillbesignicantlylower.Pleasereferto

theenginemanufacturer’sinformationincludedwith

themachine.

Gotowww.T oro.comtoviewspecicationsonyour

model.

Theenclosedengineowner'smanualissupplied

forinformationregardingtheUSEnvironmental

ProtectionAgency(EPA)andtheCaliforniaEmission

ControlRegulationofemissionsystems,maintenance,

andwarranty.Replacementsmaybeorderedthrough

theenginemanufacturer.

WARNING

CALIFORNIA

Proposition65Warning

Theengineexhaustfromthisproduct

containschemicalsknowntotheStateof

Californiatocausecancer,birthdefects,

orotherreproductiveharm.

Batteryposts,terminals,andrelated

accessoriescontainleadandlead

compounds,chemicalsknownto

theStateofCaliforniatocause

cancerandreproductiveharm.Wash

handsafterhandling.

Useofthisproductmaycauseexposure

tochemicalsknowntotheStateof

Californiatocausecancer,birthdefects,

orotherreproductiveharm.

Introduction

Thisrotary-blade,ridinglawnmowerisintendedtobe

usedbyhomeownersinresidentialapplications.Itis

designedprimarilyforcuttinggrassonwell-maintained

lawns.Usingthisproductforpurposesotherthan

itsintendedusecouldprovedangeroustoyouand

bystanders.

Readthisinformationcarefullytolearnhowtooperate

andmaintainyourproductproperlyandtoavoid

injuryandproductdamage.Youareresponsiblefor

operatingtheproductproperlyandsafely.

Visitwww.Toro.comforproductsafetyandoperation

trainingmaterials,accessoryinformation,helpnding

adealer,ortoregisteryourproduct.

Wheneveryouneedservice,genuineToroparts,or

additionalinformation,contactanAuthorizedService

DealerorT oroCustomerServiceandhavethemodel

andserialnumbersofyourproductready.Figure1

identiesthelocationofthemodelandserialnumbers

ontheproduct.Writethenumbersinthespace

provided.

Important:Withyourmobiledevice,youcan

scantheQRcodeontheserialnumberdecal(if

equipped)toaccesswarranty,parts,andother

productinformation.

g234368

Figure1

1.Modelandserialnumberplate

Writetheproductmodelandserialnumbersinthe

spacebelow:

ModelNo.

SerialNo.

Thismanualuses2wordstohighlightinformation.

Importantcallsattentiontospecialmechanical

8111LyndaleAvenueSouth

Bloomington,MN55420

Contactusatwww.Toro.com.

PrintedintheUSA

AllRightsReserved

informationandNoteemphasizesgeneralinformation

worthyofspecialattention.

Contents

Safety.......................................................................4

SafetyAlertSymbol............................................4

GeneralSafety...................................................4

SlopeIndicator...................................................5

SafetyandInstructionalDecals..........................6

ProductOverview...................................................10

Controls............................................................11

Specications..................................................12

BeforeOperation.................................................12

BeforeOperationSafety...................................12

Pre-Start...........................................................13

FuelSafety.......................................................13

AddingFuel......................................................14

PerformingDailyMaintenance..........................15

BreakinginaNewMachine..............................15

UsingtheSafety-InterlockSystem....................15

PositioningtheSeat..........................................16

DuringOperation.................................................16

DuringOperationSafety...................................16

OperatingtheParkingBrake.............................18

OperatingtheMowerBlade-ControlSwitch

(PTO)............................................................19

OperatingtheThrottle.......................................19

OperatingtheChoke........................................20

OperatingtheKeySwitch.................................20

StartingtheEngine...........................................21

ShuttingOfftheEngine.....................................21

UsingtheMotion-ControlLevers.......................21

DrivingtheMachine..........................................22

UsingtheSideDischarge.................................23

AdjustingtheHeightofCut...............................23

AdjustingtheAnti-ScalpRollers........................24

OperatingTips.................................................24

AfterOperation....................................................25

AfterOperationSafety......................................25

PushingtheMachinebyHand..........................28

Maintenance...........................................................29

MaintenanceSafety..........................................29

RecommendedMaintenanceSchedule(s)...........30

EngineMaintenance...........................................31

EngineSafety...................................................31

ServicingtheAirCleaner..................................31

ServicingtheEngineOil....................................31

ServicingtheSparkPlug...................................34

CleaningtheCoolingSystem............................34

FuelSystemMaintenance...................................35

ReplacingtheIn-LineFuelFilter.......................35

ElectricalSystemMaintenance...........................36

ElectricalSystemSafety...................................36

ServicingtheBattery.........................................36

ServicingtheFuses..........................................38

DriveSystemMaintenance..................................38

CheckingtheTirePressure...............................38

BeltMaintenance................................................39

InspectingtheBelts..........................................39

ReplacingtheMowerBelt.................................39

MowerMaintenance.............................................40

BladeSafety.....................................................40

ServicingtheCuttingBlades.............................40

LevelingtheMowerDeck..................................43

RemovingtheMowerDeck...............................44

InstallingtheMowerDeck.................................45

ReplacingtheGrassDeector..........................46

Cleaning..............................................................47

DisposingofWaste...........................................47

Storage...................................................................47

StorageSafety..................................................47

CleaningandStorage.......................................47

StoringtheBattery............................................48

Troubleshooting......................................................49

Schematics.............................................................51

Safety

ThefollowinginstructionsarefromANSIstandard

B71.1-2017.

SafetyAlertSymbol

ThisSafetyAlertSymbol(Figure2)isusedbothin

thismanualandonthemachinetoidentifyimportant

safetymessageswhichmustbefollowedtoavoid

accidents.

Thissymbolmeans:ATTENTION!BECOMEALERT!

YOURSAFETYISINVOLVED!

g000502

Figure2

SafetyAlertSymbol

Thesafetyalertsymbolappearsaboveinformation

whichalertsyoutounsafeactionsorsituationsand

willbefollowedbythewordDANGER,WARNING,or

CAUTION.

DANGER:Indicatesanimminentlyhazardous

situationwhich,ifnotavoided,Willresultindeathor

seriousinjury.

WARNING:Indicatesapotentiallyhazardoussituation

which,ifnotavoided,Couldresultindeathorserious

injury.

CAUTION:Indicatesapotentiallyhazardoussituation

which,ifnotavoided,Mayresultinminorormoderate

injury.

Thismanualusestwootherwordstohighlight

information.Importantcallsattentiontospecial

mechanicalinformationandNoteemphasizesgeneral

informationworthyofspecialattention.

GeneralSafety

Thismachineiscapableofamputatinghandsandfeet

andofthrowingobjects.T orodesignedandtested

thislawnmowertoofferreasonablysafeservice;

however,failuretocomplywithsafetyinstructions

mayresultininjuryordeath.

•Read,understand,andfollowallinstructionsand

warningsintheOperator’sManualandother

trainingmaterial,onthemachine,engine,and

attachments.Alloperatorsandmechanicsshould

betrained.Iftheoperator(s)ormechanic(s)can

notreadthismanual,itistheowner’sresponsibility

toexplainthismaterialtothem;otherlanguages

maybeavailableonourwebsite.

•Onlyallowtrained,responsible,andphysically

capableoperatorsthatarefamiliarwiththesafe

operation,operatorcontrols,andsafetysignsand

instructionstooperatethemachine.Neverlet

childrenoruntrainedpeopleoperateorservicethe

equipment.Localregulationsmayrestricttheage

oftheoperator.

•DoNotoperatethemachineneardrop-offs,

ditches,embankments,water,orotherhazards,or

onslopesgreaterthan15degrees.

•DoNotputyourhandsorfeetnearmoving

componentsofthemachine.

•Neveroperatethemachinewithdamagedguards,

shields,orcovers.Alwayshavesafetyshields,

guards,switchesandotherdevicesinplaceandin

properworkingcondition.

•Stopthemachine,shutofftheengine,andremove

thekeybeforeservicing,fueling,orunclogging

themachine.

SlopeIndicator

g011841

Figure3

Youmaycopythispageforpersonaluse.

1.Themaximumslopeyoucanoperatethemachineonis15degrees.Usetheslopecharttodeterminethedegreeofslopeof

hillsbeforeoperating.Donotoperatethismachineonaslopegreaterthan15degrees.Foldalongtheappropriateline

tomatchtherecommendedslope.

2.Alignthisedgewithaverticalsurface,atree,building,fencepole,etc.

3.Exampleofhowtocompareslopewithfoldededge

SafetyandInstructionalDecals

Safetydecalsandinstructionsareeasilyvisibletotheoperatorandarelocatednearanyarea

ofpotentialdanger.Replaceanydecalthatisdamagedormissing.

decaloemmarkt

Manufacturer'sMark

1.Indicatesthebladeisidentiedasapartfromtheoriginal

machinemanufacturer.

decalbatterysymbols

BatterySymbols

Someorallofthesesymbolsareonyourbattery.

1.Explosionhazard6.Keepbystandersaway

fromthebattery.

2.Nore,opename,or

smoking

7.Weareyeprotection;

explosivegasescan

causeblindnessandother

injuries.

3.Causticliquid/chemical

burnhazard

8.Batteryacidcancause

blindnessorsevereburns.

4.Weareyeprotection.9.Flusheyesimmediately

withwaterandgetmedical

helpfast.

5.ReadtheOperator's

Manual.

10.Containslead;donot

discard

decal117-1194

117-1194

1.Beltrouting

2.Engine

decal121-2989b

121-2989

1.Bypassleverpositionfor

pushingthemachine

2.Bypassleverpositionfor

operatingthemachine

decal130-0731

130-0731

1.Warning—thrownobject

hazard;keepthedeector

shieldinplace.

2.Cuttinghazardofhandor

foot,mowerblade—keep

awayfrommovingparts.

decal130-0765

130-0765

1.ReadtheOperator's

Manual.

3.Removethekeyfromthe

keyswitchandreadthe

Operator'sManualbefore

performingmaintenance.

2.Height-of-cutselection

decal132-0872

132-0872

1.Thrownobject

hazard—keepbystanders

awayfromthemachine.

3.Severinghazardofhand

orfoot—keepawayfrom

movingparts.

2.Thrownobjecthazard,

raisedbafe—donot

operatethemachinewith

anopendeck;usea

baggerorabafe.

4.Entanglement

hazard—keepaway

frommovingparts;keep

allguardsandshieldsin

place.

decal133-8062

133-8062

decal136-4243

136-4243

1.Fast4.Reverse

2.Slow

5.Parkingbrakedisengaged

3.Neutral6.Parkingbrakeengaged

decal136-4244

136-4244

1.Fast3.Neutral

2.Slow

4.Reverse

decal136-5596

136-5596

1.Checkthetirepressure

every25operatinghours.

4.Checkthetirepressure

every25operatinghours.

2.Engineoil

5.ReadtheOperator's

Manualbeforeperforming

maintenance.

3.Checkthetirepressure

every25operatinghours.

decal139-3550

139-3550

1.Heightofcut

decal139-7473

139-7473

1.Fast

4.PTO—disengage

2.Slow5.PTO—engage

3.Choke

decal140-3451

140-3451

Note:Thismachinecomplieswiththeindustrystandardstabilitytestinthestaticlateralandlongitudinaltestswiththemaximum

recommendedslopeindicatedonthedecal.ReviewtheinstructionsforoperatingthemachineonslopesintheOperator’sManualas

wellastheconditionsinwhichyouwouldoperatethemachinetodeterminewhetheryoucanoperatethemachineintheconditionson

thatdayandatthatsite.Changesintheterraincanresultinachangeinslopeoperationforthemachine.

1.Warning—readtheOperator’sManual.5.Tippinghazard—donotusethemachineneardrop-offsoron

slopesgreaterthan15°;operateacrossslopeslessthan15°.

2.Warning—readtheOperator’sManualbeforeperforming

maintenance;movethetractioncontrolstotheParkposition,

removethekey,anddisconnectthesparkplugwire.

6.Cuttingdismembermenthazardofhand,mowerblade;

entanglementhazardofhand,belt—stayawayfrommoving

parts;keepallguardsandshieldsinplace.

3.Runoverhazard—donotcarrypassengers;lookbehindyou

whenmovinginreverse.

7.Tippinghazard—donotusedualrampswhenloadingontoa

trailer;use1rampwideenoughforthemachine;usearamp

withaslopelessthan15°;backuptheramp(inreverse)and

driveforwardofftheramp.

4.Thrownobjecthazard—keepbystandersaway;pickupdebris

beforemowing;keepthedeectorinplace.

ProductOverview

g298660

Figure4

1.Deck-liftpedal4.Controls

7.Mowerdeck10.Parking-brakelever

2.Height-of-cutpin

5.Engine8.Anti-scalproller

3.Motion-controllever6.Fuelcap

9.Casterwheel

Controls

Becomefamiliarwithallthecontrolsbeforeyoustart

theengineandoperatethemachine.

ControlPanel

g297595

Figure5

1.Hourmeter4.Keyswitch

2.Throttlecontrol5.Blade-controlswitch

(powertakeoff)

3.Chokecontrol

FuelGauge

Thefuelgaugedisplaystheamountoffuelinthetank

(Figure6).

g238298

Figure6

1.Fuelgauge2.Fuel-tankcap

ThrottleControl

Thethrottlecontrolstheenginespeed,andithasa

continuous-variablesettingfromtheSLOWtoFAST

position(Figure5).

ChokeControl

Usethechokecontroltostartacoldengine(Figure5).

HourMeter

Thehourmeterrecordsthenumberofhoursthe

enginehasoperated.Itoperateswhentheengine

isrunning.Usethesetimesforschedulingregular

maintenance(Figure5).

Motion-ControlLevers

Usethemotion-controlleverstodrivethemachine

forward,reverse,andturneitherdirection(Figure4).

Neutral-LockPosition

Movethemotion-controlleversoutwardfromthe

centertotheNEUTRAL-LOCKpositionwhenexiting

themachine(Figure19).Alwayspositionthe

motion-controlleversintotheNEUTRAL-LOCKposition

whenyoustopthemachineorleaveitunattended.

Parking-BrakeLever

Theparking-brakeleverislocatedontheleftsideof

theconsole(Figure4).Thebrakeleverengagesa

parkingbrakeonthedrivewheels.

Toengagetheparkingbrake,pulluptheleveruntilit

latchesintothedetentslot.

Todisengagetheparkingbrake,pulltheleveroutof

thedetentslotandtowardyou,thenpushitdown.

FootPedalDeck-LiftSystem

Thefootpedaldeck-liftsystemallowsyoutolower

andraisethedeckfromtheseatedposition.You

canusethefootpedaltoliftthedeckbrieytoavoid

obstacles(Figure4).

KeySwitch

Thekeyswitch,usedtostartandshutofftheengine,

has3positions:OFF,RUN,andSTART(Figure5).

RefertoStartingtheEngine(page21).

Blade-ControlSwitch(Power

Takeoff)

Theblade-controlswitch,representedbya

power-takeoff(PTO)symbol,engagesand

disengagespowertothemowerblades(Figure5).

Height-of-CutPin

Theheight-of-cutpinworkswiththefootpedaltolock

thedeckinaspeciccuttingheight.Adjusttheheight

ofcutonlywhenthemachineisnotmoving(Figure4).

Attachments/Accessories

AselectionofToroapprovedattachmentsand

accessoriesisavailableforusewiththemachine

toenhanceandexpanditscapabilities.Contact

yourAuthorizedServiceDealerorauthorizedToro

distributororgotowww.T oro.comforalistofall

approvedattachmentsandaccessories.

Toensureoptimumperformanceandcontinuedsafety

certicationofthemachine,useonlygenuineT oro

replacementpartsandaccessories.Replacement

partsandaccessoriesmadebyothermanufacturers

couldbedangerous,andsuchusecouldvoidthe

productwarranty.

Specications

Specicationsanddesignaresubjecttochange

withoutnotice.

Cuttingwidth137cm(54inches)

Widthwithdeectordown178cm(70inches)

Widthwithdeectorraised155cm(61inches)

Length

206cm(81inches)

Height

122cm(48inches)

Weight

342kg(755lb)

Operation

Note:Determinetheleftandrightsidesofthe

machinefromthenormaloperatingposition.

BeforeOperation

BeforeOperationSafety

•Evaluatetheterraintodeterminewhataccessories

andattachmentsareneededtoproperlyand

safelyperformthejob.Onlyuseaccessoriesand

attachmentsapprovedbyToro.

•Inspecttheareawheretheequipmentistobe

usedandremoveallrocks,toys,sticks,wires,

bones,andotherforeignobjects.Thesecan

bethrownorinterferewiththeoperationofthe

machineandmaycausepersonalinjurytothe

operatororbystanders.

•Wearappropriatepersonalprotectiveequipment

suchassafetyglasses,substantialslip-resistant

footwear,andhearingprotection.Tiebacklong

hairandavoidlooseclothingandloosejewelry

whichmaygettangledinmovingparts.

CAUTION

Thismachineproducessoundlevelsin

excessof85dBAattheoperator’searand

cancausehearinglossthroughextended

periodsofexposure.

Wearhearingprotectionwhenoperating

thismachine.

•Checkthattheoperatorpresencecontrols,

safetyswitches,andshieldsareattachedand

functioningproperly.DoNotoperateunlessthey

arefunctioningproperly.

•DoNotoperatethemowerwhenpeople,especially

children,orpetsareinthearea.Stopthemachine

andattachment(s)ifanyoneentersthearea.

•DoNotoperatethemachinewithouttheentire

grasscollectionsystem,dischargedeector,

orothersafetydevicesinplaceandinproper

workingcondition.Grasscatchercomponents

aresubjecttowear,damageanddeterioration,

whichcouldexposemovingpartsorallowobjects

tobethrown.Frequentlycheckforwornor

deterioratingcomponentsandreplacethemwith

themanufacturer’srecommendedpartswhen

necessary.

Pre-Start

Fillfueltankonlevelground.SeeFuel

RecommendationsintheSpecicationssectionfor

additionalgasolineinformation.

DoNotaddoiltogasoline.

DoNotoverllfueltank.Fillthefueltanktothebottom

ofthellerneck.Theemptyspaceinthetankallows

gasolinetoexpand.Overllingmayresultinfuel

leakageordamagetotheengineoremissionsystem.

Makesureyouunderstandthecontrols,theirlocations,

theirfunctions,andtheirsafetyrequirements.

RefertotheMaintenancesectionandperformallthe

necessaryinspectionandmaintenancesteps.

FuelSafety

Useextremecarewhenhandlingfuel.

DANGER

Incertainconditionsgasolineisextremely

ammableandvaporsareexplosive.

Areorexplosionfromgasolinecanburn

you,others,andcausepropertydamage.

•Fillthefueltankoutdoorsonlevelground,

inanopenarea,whentheengineiscold.

Wipeupanygasolinethatspills.

•Neverrellthefueltankordrainthe

machineindoorsorinsideanenclosed

trailer.

•DoNotllthefueltankcompletelyfull.

Fillthefueltanktothebottomoftheller

neck.Theemptyspaceinthetankallows

gasolinetoexpand.Overllingmayresult

infuelleakageordamagetotheengineor

emissionsystem.

•Neversmokewhenhandlinggasoline,and

stayawayfromanopenameorwhere

gasolinefumesmaybeignitedbyspark.

•Storegasolineinanapprovedcontainer

andkeepitoutofthereachofchildren.

•Addfuelbeforestartingtheengine.Never

removethecapofthefueltankoraddfuel

whenengineisrunningorwhentheengine

ishot.

•Iffuelisspilled,DoNotattempttostart

theengine.Moveawayfromtheareaof

thespillandavoidcreatinganysourceof

ignitionuntilfuelvaporshavedissipated.

•DoNotoperatewithoutentireexhaust

systeminplaceandinproperworking

condition.

DANGER

Incertainconditionsduringfueling,static

electricitycanbereleasedcausingaspark

whichcanignitegasolinevapors.Areor

explosionfromgasolinecanburnyouand

othersandcausepropertydamage.

•Alwaysplacegasolinecontainersonthe

groundawayfromyourvehiclebefore

lling.

•DoNotllgasolinecontainersinsidea

vehicleoronatruckortrailerbedbecause

interiorcarpetsorplastictruckbedliners

mayinsulatethecontainerandslowthe

lossofanystaticcharge.

•Whenpractical,removegas-powered

equipmentfromthetruckortrailerand

refueltheequipmentwithitswheelsonthe

ground.

•Ifthisisnotpossible,thenrefuelsuch

equipmentonatruckortrailerfroma

portablecontainer,ratherthanfroma

gasolinedispensernozzle.

•Ifagasolinedispensernozzlemustbe

used,keepthenozzleincontactwiththe

rimofthefueltankorcontaineropeningat

alltimesuntilfuelingiscomplete.DoNot

useanozzlelockopendevice.

WARNING

Gasolineisharmfulorfatalifswallowed.

Long-termexposuretovaporshascaused

cancerinlaboratoryanimals.Failuretouse

cautionmaycauseseriousinjuryorillness.

•Avoidprolongedbreathingofvapors.

•Keepfaceawayfromnozzleandgas

tank/containeropening.

•Keepawayfromeyesandskin.

•Neversiphonbymouth.

Tohelppreventres:

•Keepengineandengineareafreefrom

accumulationofgrass,leaves,excessivegrease

oroil,andotherdebriswhichcanaccumulatein

theseareas.

•Cleanupoilandfuelspillsandremovefuelsoaked

debris.

•Allowthemachinetocoolbeforestoringthe

machineinanyenclosure.DoNotstorenear

ameoranyenclosedareawhereopenpilotlights

orheatappliancesarepresent.

AddingFuel

RecommendedFuel

•Forbestresults,useonlyclean,fresh(lessthan

30daysold),unleadedgasolinewithanoctane

ratingof87orhigher((R+M)/2ratingmethod).

•Ethanol:Gasolinewithupto10%ethanol

(gasohol)or15%MTBE(methyltertiarybutyl

ether)byvolumeisacceptable.Ethanoland

MTBEarenotthesame.Gasolinewith15%

ethanol(E15)byvolumeisnotapprovedforuse.

Neverusegasolinethatcontainsmorethan

10%ethanolbyvolume,suchasE15(contains

15%ethanol),E20(contains20%ethanol),orE85

(containsupto85%ethanol).Usingunapproved

gasolinemaycauseperformanceproblemsand/or

enginedamagewhichmaynotbecoveredunder

warranty.

•Donotusegasolinecontainingmethanol.

•Donotstorefueleitherinthefueltankorfuel

containersoverthewinterunlessyouuseafuel

stabilizer.

•Donotaddoiltogasoline.

UsingStabilizer/Conditioner

Usefuelstabilizer/conditionerinthemachineatall

timestokeepthefuelfreshlongerwhenusedas

directedbythefuel-stabilizermanufacturer.

Important:Donotusefueladditivescontaining

methanolorethanol.

Addtheamountoffuelstabilizer/conditionertofresh

fuelasdirectedbythefuel-stabilizermanufacturer.

FillingtheFuelTank

1.Parkthemachineonalevelsurface.

2.Engagetheparkingbrake.

3.Shutofftheengineandremovethekey.

4.Cleanaroundthefuel-tankcap.

5.Fillthefueltankuntilthefuelgaugereadsatthe

fullmark(Figure7).

Note:Donotllthefueltankcompletelyfull.

Theemptyspaceinthetankallowsthefuelto

expand.

g197123

Figure7

PerformingDaily

Maintenance

Beforestartingthemachineeachday,performthe

EachUse/DailyprocedureslistedinMaintenance

(page29).

BreakinginaNewMachine

Newenginestaketimetodevelopfullpower.Mower

decksanddrivesystemshavehigherfrictionwhen

new,placingadditionalloadontheengine.Allow

40to50hoursofbreak-intimefornewmachinesto

developfullpowerandbestperformance.

UsingtheSafety-Interlock

System

WARNING

Ifthesafety-interlockswitchesare

disconnectedordamaged,themachinecould

operateunexpectedly,causingpersonal

injury.

•Donottamperwiththeinterlockswitches.

•Checktheoperationoftheinterlock

switchesdailyandreplaceanydamaged

switchesbeforeoperatingthemachine.

Understandingthe

Safety-InterlockSystem

Thesafety-interlocksystemisdesignedtopreventthe

enginefromstartingunless:

•Theblade-controlswitch(PTO)isdisengaged.

•Themotion-controlleversareintheNEUTRAL-LOCK

position.

•Theparkingbrakeisengaged.

Thesafety-interlocksystemalsoisdesignedtoshut

offtheenginewheneverthecontrolleversareoutof

theNEUTRAL-LOCKpositionandyourisefromtheseat.

TestingtheSafety-Interlock

System

ServiceInterval:Beforeeachuseordaily

Testthesafety-interlocksystembeforeyouusethe

machineeachtime.Ifthesafetysystemdoesnot

operateasdescribedbelow,haveanAuthorized

ServiceDealerrepairthesafetysystemimmediately.

1.Sitontheseat,engagetheparkingbrake,and

movetheblade-controlswitch(PTO)totheON

position.Trystartingtheengine;theengine

shouldnotcrank.

2.Sitontheseat,engagetheparkingbrake,and

movetheblade-controlswitch(PTO)totheOFF

position.Moveeithermotion-controllever(out

oftheNEUTRAL-LOCKposition).Trystartingthe

engine;theengineshouldnotcrank.Repeatfor

othercontrollever.

3.Sitontheseat,engagetheparkingbrake,

movetheblade-controlswitch(PTO)totheOFF

position,andmovethemotion-controlleversto

theNEUTRAL-LOCKposition.Starttheengine.

Whiletheengineisrunning,releasetheparking

brake,engagetheblade-controlswitch(PTO),

andriseslightlyfromtheseat;theengineshould

shutoff.

4.Sitontheseat,engagetheparkingbrake,

movetheblade-controlswitch(PTO)totheOFF

position,andmovethemotion-controllevers

toNEUTRAL-LOCKposition.Starttheengine.

Whiletheengineisrunning,centereither

motion-controlleverandmoveitforwardor

reverse;theengineshouldshutoff.Repeatfor

othermotion-controllever.

5.Sitontheseat,disengagetheparkingbrake,

movetheblade-controlswitch(PTO)totheOFF

position,andmovethemotion-controlleversto

NEUTRAL-LOCKposition.Trystartingtheengine;

theengineshouldnotcrank.

PositioningtheSeat

Theseatcanmoveforwardandbackward.Position

theseatwhereyouhavethebestcontrolofthe

machineandaremostcomfortable(Figure8).

g027632

Figure8

DuringOperation

DuringOperationSafety

GeneralSafety

Theoperatormustusetheirfullattentionwhen

operatingthemachine.DoNotengageinanyactivity

thatcausesdistractions;otherwise,injuryorproperty

damagemayoccur.

WARNING

Operatingengineparts,especiallythemufer,

becomeextremelyhot.Severeburnscan

occuroncontactanddebris,suchasleaves,

grass,brush,etc.cancatchre.

•Allowengineparts,especiallythemufer,

tocoolbeforetouching.

•Removeaccumulateddebrisfrommufer

andenginearea.

WARNING

Engineexhaustcontainscarbonmonoxide,

whichisanodorlessdeadlypoisonthatcan

killyou.

DoNotrunengineindoorsorinasmall

connedareawheredangerouscarbon

monoxidefumescancollect.

•Theowner/usercanpreventandisresponsible

foraccidentsorinjuriesoccurringtohimselfor

herself,otherpeopleorproperty.

•Thismowerwasdesignedforoneoperatoronly.

Donotcarrypassengersandkeepallothersaway

frommachineduringoperation.

•DoNotoperatethemachineundertheinuence

ofalcoholordrugs.

•Operateonlyindaylightorgoodarticiallight.

•Lightningcancausesevereinjuryordeath.If

lightningisseenorthunderisheardinthearea,

DoNotoperatethemachine;seekshelter.

•Useextracarewhileoperatingwithaccessoriesor

attachments,suchasgrasscollectionsystems.

Thesecanchangethestabilityofthemachine

andcausealossofcontrol.Followdirectionsfor

counterweightsifrequired.

•Keepawayfromholes,ruts,bumps,rocks,and

otherhiddenhazards.Usecarewhenapproaching

blindcorners,shrubs,trees,tallgrassorother

objectsthatmayhideobstaclesorobscurevision.

Uneventerraincouldoverturnthemachineor

causetheoperatortolosetheirbalanceorfooting.

•Besurealldrivesareinneutralandparkingbrake

isengagedbeforestartingengine.

•Starttheenginecarefullyaccordingtoinstructions

withfeetwellawayfromtheblades.

•Neveroperatethemowerwithdamagedguards,

shields,orcovers.Alwayshavesafetyshields,

guards,switchesandotherdevicesinplaceandin

properworkingcondition.

•Keepclearofthedischargeopeningatalltimes.

Nevermowwiththedischargedoorraised,

removedoralteredunlessthereisagrass

collectionsystemormulchkitinplaceandworking

properly.

•Keephandsandfeetawayfrommovingparts.

Ifpossible,DoNotmakeadjustmentswiththe

enginerunning.

WARNING

Hands,feet,hair,clothing,oraccessories

canbecomeentangledinrotatingparts.

Contactwiththerotatingpartscan

causetraumaticamputationorsevere

lacerations.

–DoNotoperatethemachinewithout

guards,shields,andsafetydevicesin

placeandworkingproperly.

–Keephands,feet,hair,jewelry,or

clothingawayfromrotatingparts.

•Neverraisethedeckwithbladesrunning.

•Beawareofthemowerdischargepathanddirect

dischargeawayfromothers.Avoiddischarging

materialagainstawallorobstructionasthe

materialmayricochetbacktowardtheoperator.

Stoptheblades,slowdown,andusecautionwhen

crossingsurfacesotherthangrassandwhen

transportingthemowertoandfromtheareatobe

mowed.

•Bealert,slowdownandusecautionwhen

makingturns.Lookbehindandtothesidebefore

changingdirections.DoNotmowinreverse

unlessabsolutelynecessary.

•DoNotchangetheenginegovernorsettingor

overspeedtheengine.

•Parkthemachineonlevelground.Stopengine,

waitforallmovingpartstostop,andremovethe

sparkplugwire(s).

–Beforechecking,cleaningorworkingonthe

mower.

–Afterstrikingaforeignobjectorabnormal

vibrationoccurs(inspectthemowerfor

damageandmakerepairsbeforerestarting

andoperatingthemower).

–Beforeclearingblockages.

–Wheneveryouleavethemower.DoNotleave

arunningmachineunattended.

•Stopengine,waitforallmovingpartstostop:

–Beforerefueling.

–Beforedumpingthegrasscatcher.

–Beforemakingheightadjustments.

•Tragicaccidentscanoccuriftheoperatorisnot

alerttothepresenceofchildren.Childrenare

oftenattractedtothemachineandthemowing

activity.Neverassumethatchildrenwillremain

whereyoulastsawthem.

–Keepchildrenoutofthemowingareaand

underthewatchfulcareofanotherresponsible

adult,nottheoperator.

–Bealertandturnthemachineoffifchildren

enterthearea.

–Beforeandwhilebackingorchangingdirection,

lookbehind,down,andside-to-sideforsmall

children.

–Neverallowchildrentooperatethemachine.

–DoNotcarrychildren,evenwiththeblades

shutoff.Childrencouldfalloffandbeseriously

injuredorinterferewiththesafeoperationof

themachine.Childrenthathavebeengiven

ridesinthepastcouldsuddenlyappearinthe

workingareaforanotherrideandberunover

orbackedoverbythemachine.

SlopeSafety

•Slopesareamajorfactorrelatedtolossofcontrol

androlloveraccidents,whichcanresultinsevere

injuryordeath.Theoperatorisresponsiblefor

safeslopeoperation.Operatingthemachineon

anysloperequiresextracaution.Beforeusingthe

machineonaslope,theoperatormust:

–Reviewandunderstandtheslopeinstructions

inthemanualandonthemachine.

–Useanangleindicatortodeterminethe

approximateslopeangleofthearea.

–Neveroperateonslopesgreaterthan15

degrees.

–Evaluatethesiteconditionsofthedayto

determineiftheslopeissafeformachine

operation.Usecommonsenseandgood

judgmentwhenperformingthisevaluation.

Changesintheterrain,suchasmoisture,can

quicklyaffecttheoperationofthemachineon

aslope.

•Identifyhazardsatthebaseoftheslope.Do

Notoperatethemachineneardropoffs,ditches,

embankments,waterorotherhazards.The

machinecouldsuddenlyrolloverifawheelgoes

overtheedgeortheedgecollapses.Keepasafe

distance(twicethewidthofthemachine)between

themachineandanyhazard.Useawalkbehind

machineorahandtrimmertomowthegrassin

theseareas.

g229111

Figure9

1.SafeZone-Usethemowerhereonslopeslessthan15

degrees

2.DangerZone-Useawalk-behindmowerand/orhand

trimmeronslopesgreaterthan15degrees

3.Water

4.W=widthofthemachine

5.Keepasafedistance(twicethewidthofthemachine)

betweenthemachineandanyhazard.

•Avoidstarting,stoppingorturningthemachineon

slopes.Avoidmakingsuddenchangesinspeedor

direction;turnslowlyandgradually.

•DoNotoperateamachineunderanyconditions

wheretraction,steeringorstabilityisinquestion.

Beawarethatoperatingthemachineonwet

grass,acrossslopesordownhillmaycausethe

machinetolosetraction.Lossoftractiontothe

drivewheelsmayresultinslidingandalossof

brakingandsteering.Themachinecanslideeven

ifthedrivewheelsarestopped.

•Removeormarkobstaclessuchasditches,holes,

ruts,bumps,rocksorotherhiddenhazards.T all

grasscanhideobstacles.Uneventerraincould

overturnthemachine.

•Useextracarewhileoperatingwithaccessoriesor

attachments,suchasgrasscollectionsystems.

Thesecanchangethestabilityofthemachine

andcausealossofcontrol.Followdirectionsfor

counterweights.

•Ifpossible,keepthedeckloweredtotheground

whileoperatingonslopes.Raisingthedeckwhile

operatingonslopescancausethemachineto

becomeunstable.

TowingSafety

•Donotattachtowedequipmentexceptatthehitch

point.

•Donotusethemachineasatowingvehicleunless

ithasahitchinstalled.

•Donotexceedtheweightlimitsfortowed

equipmentandtowingonslopes.Thetowed

weightmustnotexceedtheweightofthemachine

andoperator.

•Neverallowchildrenorothersnearthetowed

equipment.

•Onslopes,theweightofthetowedequipmentmay

causelossoftraction,increasedriskofrollover,

andlossofcontrol.Reducethetowedweightand

slowdown.

•Thestoppingdistancemayincreasewiththe

weightofatowedload.Travelslowlyandallow

extradistancetostop.

•Makewideturnstokeeptheattachmentclearof

themachine.

OperatingtheParking

Brake

Alwaysengagetheparkingbrakewhenyoustopthe

machineorleaveitunattended.

EngagingtheParkingBrake

Parkthemachineonalevelsurface.

g188778

Figure10

DisengagingtheParkingBrake

Todisengagetheparkingbrake,pulltheleveroutof

thedetentslotandtowardyou,thenpushitdown

(Figure11).

g188777

Figure11

1.Pushtheparkingbrake

outofthedetentslotand

towardyou.

2.Pushtheparkingbrake

down.

OperatingtheMower

Blade-ControlSwitch(PTO)

Theblade-controlswitch(PTO)startsandstopsthe

mowerbladesandanypoweredattachments.

EngagingtheBlade-Control

Switch(PTO)

g008945

Figure12

Note:Alwaysengagethebladeswiththethrottlein

theFASTposition(Figure13).

g295538

Figure13

DisengagingtheBlade-Control

Switch(PTO)

g009174

Figure14

OperatingtheThrottle

YoucanmovethethrottlecontrolbetweentheFAST

andSLOWpositions(Figure15).

AlwaysusetheFASTpositionwhenengagingthePTO.

g295539

Figure15

OperatingtheChoke

Usethechoketostartacoldengine.

1.Pullupthechokeknobtoengagethechoke

beforeusingthekeyswitch(Figure16).

2.Pushdownthechokeknobtodisengagethe

chokeaftertheenginehasstarted(Figure16).

g295540

Figure16

1.ONposition2.OFFposition

OperatingtheKeySwitch

1.TurnthekeytotheSTARTposition(Figure17).

Note:Whentheenginestarts,releasethekey.

Important:Donotengagethestartermotor

formorethan5secondsatatime.Ifthe

enginefailstostart,wait10secondsbetween

attempts.Failuretofollowtheseinstructions

canburnoutthestartermotor.

Note:Youmayneedmultipleattemptstostart

theenginewhenyoustartitthersttimeafter

thefuelsystemhasbeenwithoutfuelcompletely.

g008947

Figure17

2.TurnthekeytotheSTOPpositiontoshutoffthe

engine.

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Toro Titan 5400C Riding Mower User guide

Brand: Toro

Model: Titan 5400C Riding Mower

Category: Lawnmowers

Type: User guide

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