The following changes were recently made to this machine since the owner's manual was printed:
IMPORTANT: Keep this update with the
owner's manual for future reference.
For questions or help, contact our Tech Support at (570) 546-9663 or [email protected].
Changed Specifications
Electrical
Motor
WARNING: NO PORTION OF THIS MANUAL MAY BE REPRODUCED IN ANY SHAPE
OR FORM WITHOUT THE WRITTEN APPROVAL OF GRIZZLY INDUSTRIAL, INC.
Model G0624
***IMPORTANT UPDATE***
For Machines Mfg. Since August, 2012
and Owner's Manual Printed November, 2006
READ THIS FIRST
+-"(
+-"&
+-
+-"'
+-")
+-"*
+-"+
-,K'
.*
New/Revised G0624 Parts
REF PART # DESCRIPTION
68 P0624068 MOTOR 1/2HP 120V 1-PH
68-1 P0624068-1 CAPACITOR COVER
68-2 P0624068-2 R CAPACITOR 25M 250V
68-3 P0624068-3 MOTOR FAN
68-4 P0624068-4 MOTOR FAN COVER
68-5 P6202ZZ BALL BEARING 6202ZZ
68-6 P6200ZZ BALL BEARING 6200ZZ
87V2 P0624087V2 MACHINE ID LABEL CSA V2.08.12
95 P0624095 POWER CORD 18G 3W 72" 5-15P
ELECTRICAL EQUIPMENT INJURY RISKS.
DISCONNECT POWER FIRST.
EYE PROTECTION.
OWNER’S MANUAL.
TRAINED OPERATORS ONLY.
DANGEROUS ENVIRONMENTS.
MENTAL ALERTNESS REQUIRED.
For Your Own Safety, Read Instruction
Manual Before Operating this Machine
The purpose of safety symbols is to attract your attention to possible hazardous conditions.
This manual uses a series of symbols and signal words intended to convey the level of impor-
tance of the safety messages. The progression of symbols is described below. Remember that
safety messages by themselves do not eliminate danger and are not a substitute for proper
accident prevention measures. Always use common sense and good judgement.
Indicates a potentially hazardous situation which, if not avoided,
MAY result in minor or moderate injury. It may also be used to alert
against unsafe practices.
Indicates a potentially hazardous situation which, if not avoided,
COULD result in death or serious injury.
Indicates an imminently hazardous situation which, if not avoided,
WILL result in death or serious injury.
This symbol is used to alert the user to useful information about
proper operation of the machine.
NOTICE
Safety Instructions for Machinery
SECTION 1: SAFETY
WEARING PROPER APPAREL.
HAZARDOUS DUST.
HEARING PROTECTION.
REMOVE ADJUSTING TOOLS.
INTENDED USAGE.
AWKWARD POSITIONS.
CHILDREN & BYSTANDERS.
GUARDS & COVERS.
FORCING MACHINERY.
NEVER STAND ON MACHINE.
STABLE MACHINE.
USE RECOMMENDED ACCESSORIES.
UNATTENDED OPERATION.
OFF
MAINTAIN WITH CARE.
CHECK DAMAGED PARTS.
MAINTAIN POWER CORDS.
EXPERIENCING DIFFICULTIES.
Additional Safety for Wood Lathes
INTEGRITY OF STOCK.
WORKPIECE PREPARATION.
SECURING LOCKS.
ON
SECURING WORKPIECE.
TOOL SUPPORT.
TOOL KICKBACK.
ADJUSTMENT TOOLS.
ON
SAFE CLEARANCES.
EYE/FACE PROTECTION
PROPER APPAREL.
SPEED RATES.
NEW SETUPS.
ROUGHING.
SHARP TOOLS.
STOPPING SPINDLE.
ADJUSTMENTS/MAINTENANCE.
OFF
MEASURING WORKPIECE.
SANDING/POLISHING.
MAIN INJURY HAZARDS: Death or crushing injury from getting entangled in rotating spindle
or workpiece; death, blindness, or broken bones from being struck by a workpiece that breaks
apart or comes loose during rotation, turning tool kickback, or flying wood chips. To minimize
your risk of these hazards, always heed the following warning information:
MAIN INJURY HAZARDS:
SECTION 2: POWER SUPPLY
Availability
Electrocution, fire, or
equipment damage may
occur if machine is not
correctly grounded and
connected to the power
supply.
Full-Load Current Rating
Full-Load Current Rating at 120V ....... 6 Amps
For your own safety and protection of
property, consult an electrician if you are
unsure about wiring practices or electrical
codes in your area.
Note: The circuit requirements listed in this man-
ual apply to a dedicated circuit—where only one
machine will be running at a time. If this machine
will be connected to a shared circuit where mul-
tiple machines will be running at the same time,
consult a qualified electrician to ensure that the
circuit is properly sized for safe operation.
120V Circuit Requirements
Nominal Voltage ........................................ 120V
Cycle ..........................................................60 Hz
Phase ........................................... Single-Phase
Power Supply Circuit ......................... 15 Amps
Serious injury could occur if you connect
the machine to power before completing the
setup process. DO NOT connect to power
until instructed later in this manual.
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Extension Cords
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VcY gZXZeiVXaZ! VcY bZZi i]Z [daadl^c\ gZfj^gZ"
bZcih/
Minimum Gauge Size ...........................14 AWG
Maximum Length (Shorter is Better).......50 ft.
Grounding & Plug Requirements
Figure 1.
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5-15 PLUG
GROUNDED
5-15 RECEPTACLE
SHOCK HAZARD!
Two-prong outlets do not meet the grounding
requirements for this machine. Do not modify
or use an adapter on the plug provided—if
it will not fit the outlet, have a qualified
electrician install the proper outlet with a
verified ground.
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d[XZgiV^cbVa[jcXi^dchdgWgZV`Ydlch!\gdjcY^c\
gZYjXZhi]Z g^h` d[ ZaZXig^X h]dX`Wnegdk^Y^c\V
eVi]d[aZVhigZh^hiVcXZ[dgZaZXig^XXjggZci#
I]^hbVX]^cZ^hZfj^eeZYl^i]VedlZgXdgYi]Vi
]VhVcZfj^ebZci"\gdjcY^c\l^gZVcYV\gdjcY"
^c\ eaj\ h^b^aVg id i]Z [^\jgZ WZadl# I]Z eaj\
bjhidcanWZ^chZgiZY^cidVbViX]^c\gZXZeiVXaZ
djiaZii]Vi^hegdeZgan^chiVaaZYVcY\gdjcYZY^c
VXXdgYVcXZl^i]VaaadXVaXdYZhVcYdgY^cVcXZh#
PADDLE SWITCH
k^ZlZY[gdbWZ]^cY
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120 VAC
5-15 Plug
120V MOTOR
G0624 Wiring Diagram
Figure 2
Figure 3
Buy Direct and Save with Grizzly
®
– Trusted, Proven and a Great Value!
~Since 1983~
ORDER
24 HOURS A DAY!
1-800-523-4777
Visit Our Website Today For
Current Specials!
MODEL G0624
10" BENCHTOP LATHE
OWNER'S MANuAL
Copyright © NoVEMBEr, 2006 By grizzly iNdustrial, iNC. rEVisEd July, 2012 (Bl)
WARNiNG: NO PORTiON Of THiS MANuAL MAy BE REPRODuCED iN ANy SHAPE
OR fORM WiTHOuT THE WRiTTEN APPROvAL Of GRizzLy iNDuSTRiAL, iNC.
#Bl8683 priNtEd iN ChiNa
Model G0624 shown with optional Model G0625 Bed Extension.
INTRODUCTION ............................................................................................................................... 2
Foreword .................................................................................................................................... 2
Contact Info ................................................................................................................................
2
Machine Data Sheet ...................................................................................................................
3
Identification ............................................................................................................................... 5
SECTION 1: SAFETY .......................................................................................................................
6
Safety Instructions for Machinery ...............................................................................................
6
Additional Safety for
Wood Lathes ............................................................................................. 8
SECTION 2: CIRCUIT REQUIREMENTS ........................................................................................
9
110V Operation ..........................................................................................................................
9
SECTION 3: SET UP ......................................................................................................................
10
Set Up Safety ...........................................................................................................................
10
Items Needed for Setup ........................................................................................................... 10
Unpacking ................................................................................................................................ 10
Inventory ................................................................................................................................... 10
Clean Up ..................................................................................................................................
11
Site Considerations ..................................................................................................................
11
Assembly .................................................................................................................................. 12
Test Run ...................................................................................................................................
12
SECTION 4: OPERATIONS ...........................................................................................................
13
Operation Safety ......................................................................................................................
13
Changing Speeds ..................................................................................................................... 13
Adjusting Tailstock ................................................................................................................... 14
Adjusting Tool Rest .................................................................................................................. 14
Installing/Removing Spur Center .............................................................................................
15
Installing/Removing Live Center .............................................................................................. 15
Installing/Removing Faceplate ................................................................................................. 16
Selecting Turning Tools ...........................................................................................................
16
Spindle Turning ........................................................................................................................
17
Faceplate Turning ....................................................................................................................
19
Sanding/Finishing ..................................................................................................................... 20
SECTION 5: ACCESSORIES ......................................................................................................... 21
SECTION 6: MAINTENANCE ........................................................................................................
23
Schedule .................................................................................................................................. 23
Cleaning ................................................................................................................................... 23
Unpainted Cast Iron .................................................................................................................
23
Lubrication ................................................................................................................................ 23
Changing Belt ........................................................................................................................... 23
SECTION 7: SERVICE ...................................................................................................................
24
Troubleshooting ........................................................................................................................ 24
G0624 Wiring Diagram ............................................................................................................. 26
Parts Breakdown ......................................................................................................................
27
Parts List ..................................................................................................................................
28
Warning Labels Parts List ........................................................................................................
29
WARRANTY AND RETURNS ........................................................................................................
30
Table of Contents
-2-
G0624 10" Benchtop Lathe
INTRODUCTION
Foreword
We are proud to offer the Model G0624 10"
Benchtop Lathe. This machine is part of a grow
-
ing Grizzly family of fine woodworking machinery.
When used according to the guidelines set forth in
this manual, you can expect years of trouble-free,
enjoyable operation and proof of Grizzly’s com
-
mitment to customer satisfaction.
We are pleased to provide this manual with
the Mo
del G0624. It was written to guide you
through assembly, review safety considerations,
and cover general operating procedures. It repre
-
sents our effort to produce the best documenta
-
tion possible.
The specifications, drawings, and photographs
illustrated in this manual represent the Model
G0624 as supplied when the manual was pre-
pared. However, owing to Grizzly’s policy of con
-
tinuous improvement, changes may be made at
any time with no obligation on the part of Grizzly.
For your convenience, we always keep current
Grizzly manuals available on our website at
www.
grizzly.com. Any updates to your machine will be
reflected in these manuals as soon as they are
complete. Visit our site often to check for the lat
-
est updates to this manual!
If you have any comments regarding this manual,
please write to us at the address below:
Grizzly Industrial, Inc.
C
/O Technical Documentation Manager
P.O. Box 2069
Bellingham, WA 98227-2069
Email: [email protected]
We stand behind our machines. If you have any
service questions or parts requests, please call or
write us at the location listed below.
Grizzly Industrial, Inc.
1203 Lycoming Mall Circle
Muncy, PA 17756
Phone: (570) 546-9663
Fax: (800) 438-5901
E-Mail: [email protected]
Web Site: http://www.grizzly.com
Contact Info
G0624 10" Benchtop Lathe
-3-
The information contained herein is deemed accurate as of 7/23/2012 and represents our most recent product specifications.
Due to our ongoing improvement efforts, this information may not accurately describe items previously purchased.
PAGE 1 OF 2Model G0624
0$&+,1('$7$
6+((7
Customer Service #: (570) 546-9663 · To Order Call: (800) 523-4777 · Fax #: (800) 438-5901
02'(/*&$67,521%(1&+723:22'/$7+(
Product Dimensions:
Weight................................................................................................................................................................ 89 lbs.
Width (side-to-side) x Depth (front-to-back) x Height....................................................................... 34 x 8-3/4 x 15 in.
Footprint (Length x Width)....................................................................................................................... 33 x 8-3/4 in.
Shipping Dimensions:
Type............................................................................................................................................................. Cardboard
Content........................................................................................................................................................... Machine
Weight.............................................................................................................................................................. 102 lbs.
Length x Width x Height....................................................................................................................... 37 x 12 x 18 in.
Electrical:
Minimum Circuit Size........................................................................................................................................ 15 amp
Switch.............................................................................................................................. Paddle Type w/ Lockout Key
Switch Voltage..................................................................................................................................................... 110V
Cord Length......................................................................................................................................................... 8.2 ft.
Cord Gauge................................................................................................................................................... 18 gauge
Plug Included.......................................................................................................................................................... Yes
Motors:
Main
Type............................................................................................................................................ Capacitor Start
Horsepower............................................................................................................................................. 1/2 HP
Voltage....................................................................................................................................................... 110V
Prewired..................................................................................................................................................... 110V
Phase....................................................................................................................................................... Single
Amps.............................................................................................................................................................. 6A
Speed................................................................................................................................................ 1725 RPM
Cycle......................................................................................................................................................... 60 Hz
Number of Speeds............................................................................................................................................ 1
Power Transfer .................................................................................................................................. Belt Drive
Bearings....................................................................................................................... Shielded and Lubricated
Main Specifications:
Operation Information
Swing Over Bed......................................................................................................................................... 10 in.
Dist Between Centers.......................................................................................................................... 15-1/2 in.
Swing Over Tool Rest............................................................................................................................ 7-1/2 in.
No of Spindle Speeds....................................................................................................................................... 6
Spindle Speeds................................................................................. 480, 1270, 1960, 2730, 3327, 4023 RPM
Floor to Center Height....................................................................................................................... 13-5/32 in.
Spindle Information
Spindle Type..................................................................................................................................... Right Hand
Spindle Taper............................................................................................................................................ MT#2
Spindle Size................................................................................................................................................. 1 in.
Spindle Bore......................................................................................................................................... 23/64 in.
Spindle Center............................................................................................................................................ Spur
Spindle TPI....................................................................................................................................................... 8
Machine Data Sheet
-4-
G0624 10" Benchtop Lathe
The information contained herein is deemed accurate as of 7/23/2012 and represents our most recent product specifications.
Due to our ongoing improvement efforts, this information may not accurately describe items previously purchased.
PAGE 2 OF 2Model G0624
Tailstock Information
Tailstock Taper.......................................................................................................................................... MT#2
Tailstock Center........................................................................................................................................... Live
Construction
Bed....................................................................................................................................................... Cast Iron
Frame.................................................................................................................................. Cast Iron and Steel
Headstock............................................................................................................................ Cast Iron and Steel
Tailstock............................................................................................................................... Cast Iron and Steel
Paint......................................................................................................................................................... Epoxy
Other Related Information
Bed Width............................................................................................................................................ 8-3/16 in.
Faceplate Size............................................................................................................................................. 3 in.
Other Specifications:
Country Of Origin ............................................................................................................................................... China
Warranty ........................................................................................................................................................... 1 Year
Serial Number Location ....................................................................................................... Data Label on Headstock
Customer Assembly & Setup Time ............................................................................................................ 10 minutes
Sound Rating ................................................................................................................................................... <80 dB
Accessories Included:
3" Face Plate
Live Rolling Center
Spur Center
Tool Rest
G0624 10" Benchtop Lathe
-5-
Figure 1. Model G0624 identification.
A. Belt Tension Lock Knob
B. Belt Cover Lock Handle
C. Belt Cover
D. Headstock
E. Faceplate
F. Tool Rest Base
G. Tool Rest
H. Tool Rest Lock Handle
I. Tool Rest Release Lever
J. Tailstock Release Lever
Identification
K. Live Center
L. Quill Lock Handle
M. Quill Handwheel
N. Tailstock
O. Bed Extension (optional)
P. ON/OFF Switch
Q. Lathe Bed
R. Motor
S. Belt Tension Lever
T. Foot
U. Safety Key
A
B
C
D
E
F
G
H
I
J
K
N
O
P
Q
R
L
M
S
T
U
-6-
G0624 10" Benchtop Lathe
Safety Instructions for Machinery
G0624 10" Benchtop Lathe
-7-
-8-
G0624 10" Benchtop Lathe
Additional Safety for Wood Lathes
1. KEEPING GUARDS IN PLACE. Make sure
all guards are in place and that the lathe sits
on a flat, stable surface.
2. EYE/FACE PROTECTION. Always wear
eye protection or a face shield when operat
-
ing the lathe.
3. RESPIRATORY PROTECTION. Always
wear a respirator when using this machine.
Wood dust may cause allergies or long-
term respiratory health problems.
4. MOUNTING WORKPIECE. Before starting,
be certain the workpiece has been properly
imbedded on the headstock and tailstock
centers and that there is adequate clear
-
ance for the full rotation.
5. WORKPIECE CONDITION. Always inspect
the condition
of your workpiece. DO NOT
turn pieces with knots, splits, and other
potentially dangerous conditions. Make sure
joints of glued-up pieces have high quality
bonds and won't fly apart during operation.
6. ADJUSTING TOOL REST. Adjust tool rest
to provide proper support for the turning tool
you will be using. Test tool rest clearance
by rotating workpiece by hand before turn
-
ing lathe
ON.
7. TURNING SPEED. Select the correct tun-
ing speed for your work, and allow the lathe
to gain full speed before using.
8. USING SHARP CHISELS. Keep lathe chis-
els properly sharpened and held firmly in
position when turning.
9. OPERATING DAMAGED LATHE. Never
operate the lathe with damaged or worn
parts.
10. ADJUSTMENTS/MAINTENANCE. Make
sure your wood lathe is turned
OFF, dis-
connected from its power source, and all
moving parts have come to a complete stop
before starting any inspection, adjustment,
or maintenance procedure.
11. STOPPING LATHE. DO NOT stop the lathe
by using your hand against the workpiece.
Allow the lathe to stop on its own.
12. AVOIDING ENTANGLEMENT. Keep long
hair and loose clothing articles such as
sleeves, belts, and jewelry items away from
the lathe spindle.
13. FACEPLATE TURNING. When faceplate
turning, use lathe chisels on the downward
spinning side of the workpiece only.
14. SANDING/POLISHING. Remove the tool
rest when performing sanding or polishing
operations on the rotating spindle.
15. MATERIAL REMOVAL RATE. Removing
too much material at once may cause
workpiece to fly out of the lathe.
16. REDUCING WORKPIECE VIBRATION. If
the workpiece vibrates, immediately turn
the lathe
OFF. Check to make sure the
workpiece is centered and
balanced. Trim
excess waste off corners with a bandsaw
or table saw to reduce vibrat
ion. Make sure
workpiece is securely attached in setup.
No list of safety guidelines can be complete.
Every shop environment is different. Always
consider safety first, as it applies to your
individual working conditions. Use this and
other machinery with caution and respect.
Failure to do so could result in serious per-
sonal injury, damage to equipment, or poor
work results.
Like all machinery there is potential danger
when operating this machine. Accidents are
frequently caused by lack of familiarity or
failure to pay attention. Use this machine
with respect and caution to lessen the pos
-
sibility of operator injury. If normal safety
precautions are overlooked or ignored, seri
-
ous personal injury may occur.
G0624 10" Benchtop Lathe
-9-
Figure 2. Typical type 5-15 plug and receptacle.
Serious personal injury could occur if you
connect the machine to the power source
before you have completed the set up pro
-
cess. DO NOT connect the machine to the
power source until instructed to do so.
110V Operation
Amperage Draw
The Model G0624 motor draws the following
amps under maximum load:
Motor Draw ..............................................6 Amps
Circuit Recommendations
We recommend connecting your machine to a
dedicated and grounded circuit that is rated for
the amperage given below. Never replace a circuit
breaker on an existing circuit with one of higher
amperage without consulting a qualified electri
-
cian to ensure compliance with wiring codes
. If
you are unsure about the wiring codes in your
area or you plan to connect your machine to a
shared circuit, consult a qualified electrician.
110V Circuit ...........................................
15 Amps
Plug/Receptacle Type
Included Plug Type ........................... NEMA 5-15
This machine must have a ground prong
in the plug to ground it. DO NOT remove
ground prong from plug to fit into a two-
pronged outlet! If the plug will not fit the
outlet, have the proper outlet installed by a
qualified electrician.
Extension Cords
We do not recommend the use of extension cords,
but if you find it absolutely necessary:
• Use at least a 14 gauge cord that does not
exceed 50 feet in length!
• The extension cord must also contain a
ground wire and plug pin.
• A qualified electrician MUST size cords over
50 feet long to prevent motor damage.
Electrocution or fire could
result if this machine is
not grounded correctly or
if your electrical configu
-
ration does not comply
with local and state codes.
Ensure compliance by
checking with a qualified
electrician!
SECTION 2: CIRCUIT REQUIREMENTS
-10-
G0624 10" Benchtop Lathe
Wear safety glasses dur-
ing the entire set up pro
-
cess!
This machine presents
serious injury hazards
to untrained users. Read
through this entire manu
-
al to become familiar with
the controls and opera
-
tions before starting the
machine!
Set Up Safety
SECTION 3: SET UP
The Model G0624 is a
heavy machine. DO NOT
over-exert yourself while
unpacking or moving
your machine—get assis
-
tance.
The following items are needed to complete the
setup process, but are not included with your
machine:
Description Qty
• Cleaning Solvent (as needed) .................... 1
Items Needed for
Setup
The Model G0624 was carefully packed when it
left our warehouse. If you discover the machine
is damaged after you have signed for delivery,
please immediately call Customer Service at
(570) 546-9663
for advice.
Save the containers and all packing materials for
possible inspection by the carrier or its agent.
Otherwise, filing a freight claim can be difficult.
When you are completely satisfied with the condi
-
tion of your shipment, inventory the contents.
Unpacking
Inventory
After all the parts have been removed from the
box, you should have the following items:
Box Contents: (Figure
3) Qty
A. 10" Benchtop Lathe (Not Shown) ...............
1
B.
Safety Glasses ........................................... 1
C. Live Center ................................................. 1
D. Spur Center ................................................ 1
E. 3" Faceplate ............................................... 1
F. Tool Rest .................................................... 1
G. Knock Out Bar ............................................ 1
H. Tool Rest Lock Handles ............................. 2
If any nonproprietary parts are missing (e.g. a
nut or a washer), we will gladly replace them, or
for the sake of expediency, replacements can be
obtained at your local hardware store.
Figure 3. Additional box items.
B
C
D
E
F
G
H
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