Genius GEO 06 Operating instructions

GEO 06

ISTRUZIONI PER L’USO - NORME DI INSTALLAZIONE

INSTRUCTIONS FOR USE - DIRECTIONS FOR INSTALLATION

INSTRUCTIONS - REGLES D’INSTALLATION

INSTRUCCIONES PARA EL USO - NORMAS PARA LA INSTALACION

GEBRAUCHSANLEITUNG - ANWEISUNGEN ZUR INSTALLATION

GEBRUIKSAANWIJZINGEN – INSTALLATIEVOORSCHRIFTEN

AVVERTENZE PER L’INSTALLATORE

OBBLIGHI GENERALI PER LA SICUREZZA

1) ATTENZIONE! È importante per la sicurezza delle persone seguire attentamente

tutta l’istruzione. Una errata installazione o un errato uso del prodotto può portare

a gravi danni alle persone.

2) Leggere attentamente le istruzioni prima di iniziare l’installazione del prodotto.

3) I materiali dell’imballaggio (plastica, polistirolo, ecc.) non devono essere lasciati

alla portata dei bambini in quanto potenziali fonti di pericolo.

4) Conservare le istruzioni per riferimenti futuri.

5) Questo prodotto è stato progettato e costruito esclusivamente per l’utilizzo

indicato in questa documentazione. Qualsiasi altro utilizzo non espressamente

indicato potrebbe pregiudicare l’integrità del prodotto e/o rappresentare fonte

di pericolo.

6) GENIUS declina qualsiasi responsabilità derivata dall’uso improprio o diverso da

quello per cui l’automatismo è destinato.

7) Non installare l’apparecchio in atmosfera esplosiva: la presenza di gas o fumi

infiammabili costituisce un grave pericolo per la sicurezza.

8) Gli elementi costruttivi meccanici devono essere in accordo con quanto stabilito

dalle Norme EN 12604 e EN 12605.

Per i Paesi extra-CEE, oltre ai riferimenti normativi nazionali, per ottenere un livello di

sicurezza adeguato, devono essere seguite le Norme sopra riportate.

9) GENIUS non è responsabile dell’inosservanza della Buona Tecnica nella costru-

zione delle chiusure da motorizzare, nonché delle deformazioni che dovessero

intervenire nell’utilizzo.

10) L’installazione deve essere effettuata nell’osservanza delle Norme EN 12453 e

EN 12445. Il livello di sicurezza dell’automazione deve essere C+D.

11) Prima di effettuare qualsiasi intervento sull’impianto, togliere l’alimentazione

elettrica e scollegare le batterie.

12) Prevedere sulla rete di alimentazione dell’automazione un interruttore onnipolare

con distanza d’apertura dei contatti uguale o superiore a 3 mm. È consigliabile

l’uso di un magnetotermico da 6A con interruzione onnipolare.

13) Verificare che a monte dell’impianto vi sia un interruttore differenziale con

soglia da 0,03 A.

14) Verificare che l’impianto di terra sia realizzato a regola d’arte e collegarvi le

parti metalliche della chiusura.

15) L’automazione dispone di una sicurezza intrinseca antischiacciamento costituita

da un controllo di coppia. E’ comunque necessario verificarne la sogli di intervento

secondo quanto previsto dalle Norme indicate al punto 10.

16) I dispositivi di sicurezza (norma EN 12978) permettono di proteggere eventuali

aree di pericolo da Rischi meccanici di movimento, come ad Es. schiacciamento,

convogliamento, cesoiamento.

17) Per ogni impianto è consigliato l’utilizzo di almeno una segnalazione luminosa

nonché di un cartello di segnalazione fissato adeguatamente sulla struttura

dell’infisso, oltre ai dispositivi citati al punto “16”.

18) GENIUS declina ogni responsabilità ai fini della sicurezza e del buon funziona-

mento dell’automazione, in caso vengano utilizzati componenti dell’impianto

non di produzione GENIUS.

19) Per la manutenzione utilizzare esclusivamente parti originali GENIUS.

20) Non eseguire alcuna modifica sui componenti facenti parte del sistema

d’automazione.

21) L’installatore deve fornire tutte le informazioni relative al funzionamento manuale

del sistema in caso di emergenza e consegnare all’Utente utilizzatore dell’impianto

il libretto d’avvertenze allegato al prodotto.

22) Non permettere ai bambini o persone di sostare nelle vicinanze del prodotto

durante il funzionamento.

23) Tenere fuori dalla portata dei bambini radiocomandi o qualsiasi altro datore di im-

pulso, per evitare che l’automazione possa essere azionata involontariamente.

24) Il transito tra le ante deve avvenire solo a cancello completamente aperto.

25) L’Utente utilizzatore deve astenersi da qualsiasi tentativo di riparazione o d’in-

tervento diretto e rivolgersi solo a personale qualificato.

26) Tutto quello che non è previsto espressamente in queste istruzioni non è

permesso

IMPORTANT NOTICE FOR THE INSTALLER

1) ATTENTION! To ensure the safety of people, it is important that you read all the

following instructions. Incorrect installation or incorrect use of the product could

cause serious harm to people.

2) Carefully read the instructions before beginning to install the product.

3) Do not leave packing materials (plastic, polystyrene, etc.) within reach of

children as such materials are potential sources of danger.

4) Store these instructions for future reference.

5) This product was designed and built strictly for the use indicated in this documen-

tation. Any other use, not expressly indicated here, could compromise the good

condition/operation of the product and/or be a source of danger.

6) GENIUS declines all liability caused by improper use or use other than that for

which the automated system was intended.

7) Do not install the equipment in an explosive atmosphere: the presence of inflam-

mable gas or fumes is a serious danger to safety.

8) The mechanical parts must conform to the provisions of Standards EN 12604

and EN 12605.

For non-EU countries, to obtain an adequate level of safety, the Standards mentioned

above must be observed, in addition to national legal regulations.

9) GENIUS is not responsible for failure to observe Good Technique in the construc-

tion of the closing elements to be motorised, or for any deformation that may

occur during use.

10) The installation must conform to Standards EN 12453 and EN 12445. The safety

level of the automated system must be C+D.

11) Before attempting any job on the system, cut out electrical power and di-

sconnect the batteries.

12) The mains power supply of the automated system must be fitted with an all-pole

switch with contact opening distance of 3mm or greater. Use of a 6A thermal

breaker with all-pole circuit break is recommended.

13) Make sure that a differential switch with threshold of 0.03 A is fitted upstream

of the system.

14) Make sure that the earthing system is perfectly constructed, and connect metal

parts of the means of the closure to it.

15) The automated system is supplied with an intrinsic anti-crushing safety device

consisting of a torque control. Nevertheless, its tripping threshold must be checked

as specified in the Standards indicated at point 10.

16) The safety devices (EN 12978 standard) protect any danger areas against

mechanical movement Risks, such as crushing, dragging, and shearing.

17) Use of at least one indicator-light is recommended for every system, as well

as a warning sign adequately secured to the frame structure, in addition to the

devices mentioned at point “16”.

18) GENIUS declines all liability as concerns safety and efficient operation of the

automated system, if system components not produced by GENIUS are used.

19) For maintenance, strictly use original parts by GENIUS.

20) Do not in any way modify the components of the automated system.

21) The installer shall supply all information concerning manual operation of the

system in case of an emergency, and shall hand over to the user the warnings

handbook supplied with the product.

22) Do not allow children or adults to stay near the product while it is operating.

23) Keep remote controls or other pulse generators away from children, to prevent

the automated system from being activated involuntarily.

24) Transit through the leaves is allowed only when the gate is fully open.

25) The user must not attempt any kind of repair or direct action whatever and

contact qualified personnel only.

26) Anything not expressly specified in these instructions is not permitted.

CONSIGNES POUR L’INSTALLATEUR

RÈGLES DE SÉCURITÉ

1) ATTENTION! Il est important, pour la sécurité des personnes, de suivre à la lettre

toutes les instructions. Une installation erronée ou un usage erroné du produit peut

2) Lire attentivement les instructions avant d’installer le produit.

3) Les matériaux d’emballage (matière plastique, polystyrène, etc.) ne doivent

pas être laissés à la portée des enfants car ils constituent des sources potentielles

5) Ce produit a été conçu et construit exclusivement pour l’usage indiqué dans

cette documentation. Toute autre utilisation non expressément indiquée pourrait

compromettre l’intégrité du produit et/ou représenter une source de danger.

6) GENIUS décline toute responsabilité qui dériverait d’usage impropre ou différent

7) Ne pas installer l’appareil dans une atmosphère explosive: la présence de gaz ou

de fumées inflammables constitue un grave danger pour la sécurité.

8) Les composants mécaniques doivent répondre aux prescriptions des Normes

Pour les Pays extra-CEE, l’obtention d’un niveau de sécurité approprié exige non

seulement le respect des normes nationales, mais également le respect des

9) GENIUS n’est pas responsable du non-respect de la Bonne Technique dans

la construction des fermetures à motoriser, ni des déformations qui pourraient

10) L’installation doit être effectuée conformément aux Normes EN 12453 et EN

12445. Le niveau de sécurité de l’automatisme doit être C+D.

11) Couper l’alimentation électrique et déconnecter la batterie avant toute

12) Prévoir, sur le secteur d’alimentation de l’automatisme, un interrupteur om-

nipolaire avec une distance d’ouverture des contacts égale ou supérieure à 3

mm. On recommande d’utiliser un magnétothermique de 6A avec interruption

13) Vérifier qu’il y ait, en amont de l’installation, un interrupteur différentiel avec

14) Vérifier que la mise à terre est réalisée selon les règles de l’art et y connecter les

15) L’automatisme dispose d’une sécurité intrinsèque anti-écrasement, formée d’un

contrôle du couple. Il est toutefois nécessaire d’en vérifier le seuil d’intervention

suivant les prescriptions des Normes indiquées au point 10.

16) Les dispositifs de sécurité (norme EN 12978) permettent de protéger des zones

éventuellement dangereuses contre les Risques mécaniques du mouvement,

17) On recommande que toute installation soit doté au moins d’une signalisation

lumineuse, d’un panneau de signalisation fixé, de manière appropriée, sur la

structure de la fermeture, ainsi que des dispositifs cités au point “16”.

18) GENIUS décline toute responsabilité quant à la sécurité et au bon fonctionne-

ment de l’automatisme si les composants utilisés dans l’installation n’appartiennent

19) Utiliser exclusivement, pour l’entretien, des pièces GENIUS originales.

20) Ne jamais modifier les composants faisant partie du système d’automatisme.

21) L’installateur doit fournir toutes les informations relatives au fonctionnement

manuel du système en cas d’urgence et remettre à l’Usager qui utilise l’installation

les “Instructions pour l’Usager” fournies avec le produit.

22) Interdire aux enfants ou aux tiers de stationner près du produit durant le

fonctionnement.

23) Eloigner de la portée des enfants les radiocommandes ou tout autre générateur

d’impulsions, pour éviter tout actionnement involontaire de l’automatisme.

24) Le transit entre les vantaux ne doit avoir lieu que lorsque le portail est com-

plètement ouvert.

25) L’Usager qui utilise l’installation doit éviter toute tentative de réparation ou

d’intervention directe et s’adresser uniquement à un personnel qualifié.

26) Tout ce qui n’est pas prévu expressément dans ces instructions est interdit.

ADVERTENCIAS PARA EL INSTALADOR

REGLAS GENERALES PARA LA SEGURIDAD

1) ATENCION! Es sumamente importante para la seguridad de las personas seguir

atentamente las presentes instrucciones. Una instalación incorrecta o un uso

impropio del producto puede causar graves daños a las personas.

2) Lean detenidamente las instrucciones antes de instalar el producto.

3) Los materiales del embalaje (plástico, poliestireno, etc.) no deben dejarse al

alcance de los niños, ya que constituyen fuentes potenciales de peligro.

4) Guarden las instrucciones para futuras consultas.

5) Este producto ha sido proyectado y fabricado exclusivamente para la utilización

indicada en el presente manual. Cualquier uso diverso del previsto podría perjudi-

car el funcionamiento del producto y/o representar fuente de peligro.

6) GENIUS declina cualquier responsabilidad derivada de un uso impropio o

10) L’installazione deve essere effettuata nell’osservanza delle Norme EN 12453 e

EN 12445. Il livello di sicurezza dell’automazione deve essere C+D.

11) Prima di effettuare qualsiasi intervento sull’impianto, togliere l’alimentazione

elettrica e scollegare le batterie.

12) Prevedere sulla rete di alimentazione dell’automazione un interruttore onnipolare

con distanza d’apertura dei contatti uguale o superiore a 3 mm. È consigliabile

l’uso di un magnetotermico da 6A con interruzione onnipolare.

13) Verificare che a monte dell’impianto vi sia un interruttore differenziale con

14) Verificare che l’impianto di terra sia realizzato a regola d’arte e collegarvi le

parti metalliche della chiusura.

15) L’automazione dispone di una sicurezza intrinseca antischiacciamento costituita

da un controllo di coppia. E’ comunque necessario verificarne la sogli di intervento

secondo quanto previsto dalle Norme indicate al punto 10.

16) I dispositivi di sicurezza (norma EN 12978) permettono di proteggere eventuali

aree di pericolo da Rischi meccanici di movimento, come ad Es. schiacciamento,

convogliamento, cesoiamento.

17) Per ogni impianto è consigliato l’utilizzo di almeno una segnalazione luminosa

nonché di un cartello di segnalazione fissato adeguatamente sulla struttura

dell’infisso, oltre ai dispositivi citati al punto “16”.

18) GENIUS declina ogni responsabilità ai fini della sicurezza e del buon funziona-

mento dell’automazione, in caso vengano utilizzati componenti dell’impianto

non di produzione GENIUS.

19) Per la manutenzione utilizzare esclusivamente parti originali GENIUS.

20) Non eseguire alcuna modifica sui componenti facenti parte del sistema

21) L’installatore deve fornire tutte le informazioni relative al funzionamento manuale

del sistema in caso di emergenza e consegnare all’Utente utilizzatore dell’impianto

il libretto d’avvertenze allegato al prodotto.

22) Non permettere ai bambini o persone di sostare nelle vicinanze del prodotto

durante il funzionamento.

23) Tenere fuori dalla portata dei bambini radiocomandi o qualsiasi altro datore di im-

pulso, per evitare che l’automazione possa essere azionata involontariamente.

24) Il transito tra le ante deve avvenire solo a cancello completamente aperto.

25) L’Utente utilizzatore deve astenersi da qualsiasi tentativo di riparazione o d’in-

tervento diretto e rivolgersi solo a personale qualificato.

26) Tutto quello che non è previsto espressamente in queste istruzioni non è

IMPORTANT NOTICE FOR THE INSTALLER

GENERAL SAFETY REGULATIONS

1) ATTENTION! To ensure the safety of people, it is important that you read all the

following instructions. Incorrect installation or incorrect use of the product could

cause serious harm to people.

2) Carefully read the instructions before beginning to install the product.

3) Do not leave packing materials (plastic, polystyrene, etc.) within reach of

children as such materials are potential sources of danger.

4) Store these instructions for future reference.

5) This product was designed and built strictly for the use indicated in this documen-

1) ATTENTION! Il est important, pour la sécurité des personnes, de suivre à la lettre

toutes les instructions. Une installation erronée ou un usage erroné du produit peut

entraîner de graves conséquences pour les personnes.

2) Lire attentivement les instructions avant d’installer le produit.

3) Les matériaux d’emballage (matière plastique, polystyrène, etc.) ne doivent

pas être laissés à la portée des enfants car ils constituent des sources potentielles

de danger.

4) Conserver les instructions pour les références futures.

5) Ce produit a été conçu et construit exclusivement pour l’usage indiqué dans

cette documentation. Toute autre utilisation non expressément indiquée pourrait

compromettre l’intégrité du produit et/ou représenter une source de danger.

6) GENIUS décline toute responsabilité qui dériverait d’usage impropre ou différent

de celui auquel l’automatisme est destiné.

7) Ne pas installer l’appareil dans une atmosphère explosive: la présence de gaz ou

de fumées inflammables constitue un grave danger pour la sécurité.

8) Les composants mécaniques doivent répondre aux prescriptions des Normes

EN 12604 et EN 12605.

Pour les Pays extra-CEE, l’obtention d’un niveau de sécurité approprié exige non

seulement le respect des normes nationales, mais également le respect des

Normes susmentionnées.

9) GENIUS n’est pas responsable du non-respect de la Bonne Technique dans

la construction des fermetures à motoriser, ni des déformations qui pourraient

intervenir lors de l’utilisation.

10) L’installation doit être effectuée conformément aux Normes EN 12453 et EN

12445. Le niveau de sécurité de l’automatisme doit être C+D.

11) Couper l’alimentation électrique et déconnecter la batterie avant toute

intervention sur l’installation.

12) Prévoir, sur le secteur d’alimentation de l’automatisme, un interrupteur om-

nipolaire avec une distance d’ouverture des contacts égale ou supérieure à 3

mm. On recommande d’utiliser un magnétothermique de 6A avec interruption

omnipolaire.

13) Vérifier qu’il y ait, en amont de l’installation, un interrupteur différentiel avec

un seuil de 0,03 A.

14) Vérifier que la mise à terre est réalisée selon les règles de l’art et y connecter les

pièces métalliques de la fermeture.

15) L’automatisme dispose d’une sécurité intrinsèque anti-écrasement, formée d’un

contrôle du couple. Il est toutefois nécessaire d’en vérifier le seuil d’intervention

suivant les prescriptions des Normes indiquées au point 10.

16) Les dispositifs de sécurité (norme EN 12978) permettent de protéger des zones

éventuellement dangereuses contre les Risques mécaniques du mouvement,

comme l’écrasement, l’acheminement, le cisaillement.

17) On recommande que toute installation soit doté au moins d’une signalisation

lumineuse, d’un panneau de signalisation fixé, de manière appropriée, sur la

structure de la fermeture, ainsi que des dispositifs cités au point “16”.

18) GENIUS décline toute responsabilité quant à la sécurité et au bon fonctionne-

ment de l’automatisme si les composants utilisés dans l’installation n’appartiennent

pas à la production GENIUS.

19) Utiliser exclusivement, pour l’entretien, des pièces GENIUS originales.

20) Ne jamais modifier les composants faisant partie du système d’automatisme.

21) L’installateur doit fournir toutes les informations relatives au fonctionnement

manuel du système en cas d’urgence et remettre à l’Usager qui utilise l’installation

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11

ENGLISH

CE DECLARATION OF CONFORMITY

Notes on reading the instruction

Read this installation manual to the full before you begin installing the product.

The symbol indicates notes that are important for the safety of persons and for the good condition of the

automated system.

The symbol draws your attention to the notes on the characteristics and operation of the product.

Manufacturer: GENIUS S.p.A.

Address: Via Padre Elzi, 32 - 24050 - Grassobbio- Bergamo - ITALY

Declares that: Control unit mod. GEO 06

• conforms to the essential safety requirements of the following EEC directives:

73/23/EEC and subsequent amendment 93/68/EEC.

89/336/EEC and subsequent amendment 92/31/EEC and 93/68/EEC

Additional information:

This product underwent a test in a typical uniform configuration (all products manufactured by GENIUS S.p.A.)

Grassobbio, 23-01-2007

Managing Director

D. Gianantoni

INDEX

1. GENERAL CHARACTERISTICS page.12

2. TECHNICAL SPECIFICATIONS page.12

3. PREPARATIONS page.12

4. BOARD LAY-OUT page.13

5. CONNECTION LAY-OUT page.13

6. DESCRIPTION OF CONNECTIONS page.13

6.1. TERMINAL BOARD CN1 page.13

6.2.TERMINAL BOARD CN2 page.14

6.3. TERMINAL BOARD CN3 page.15

6.4. . TERMINAL BOARD CN4 page.15

7. FITTING THE RECEIVER BOARD page.15

8. OPERATION OF ELECTRONIC CLUTCH page.15

9. CONTROL LEDs page.16

10. OPERATION OF DISPLAY page.16

11. OPERATING PARAMETERS page.16

12. PROGRAMMING page.17

13. PROTECTIVE FUSES page.17

14. FUNCTION LOGICS page.18

15. HOW TO SECURE THE BOARD page.20

12

ENGLISH

CONTROL UNIT

1. GENERAL CHARACTERISTICS

The

GEO 06

unit was designed and built to command the motion of up-and-over doors with one or two motors. Thanks

to the high performance microprocessor, it offers a wide range of adjustments and operating parameters, including

deceleration at opening and closing, and motor control.

Encoder management and electronic control of the power circuit, facilitate installation conforming to current safety

regulations.

The built-in double display enables quick and easy adjustment of the operating parameters, while work times are

adjusted by self-learning, at the programming stage.

During normal operation the display indicates door status. Furthermore, the 5 built-in LEDs constantly indicate the status

of the respective inputs.

Thanks to the facility for connecting buffer batteries (optional), any mains power cuts can be overcome.

2. TECHNICAL SPECIFICATIONS

Supply voltage of transformer

115/230 V~ (+6 -10%) - 50/60 Hz.

Supply voltage of control unit

22 V~ (+6 -10%) - 50/60 Hz.

Absorbed power

3 W

Motor max. load

140 W

Max load for accessories

24Vdc 500mA

Flashing lamp max load

24Vdc 15W max.

Operating ambient temperature

-20°C +50°C

Courtesy light

24Vdc E14 Max.15W

Protective fuses

2

Function logics

Automatic / Stepped Automatic / Semi-automatic /

Stepped Semi-automatic / Condo

Opening / closing time

Through self-learning during programming

Pause time

Through self-learning during programming

Thrust force

Four levels adjustable on display

Decelerations

Opening and closing during self-learning

Terminal board inputs

Power supply 22V~ / Batteries power supply / Total

opening / Safety devices / Stop / Limit-switch at opening

/ Limit-switch at closing / Encoder

Radio receiver

5 pin rapid coupling

Terminal board outputs

Power supply: accessories 24 Vdc / Motor 24 Vdc /

Flashing lamp 24 Vdc

Board dimensions

159 x 87 mm.

Characteristics of 230V~ toroidal transformer (1 motor)

prim. 230V~ - sec. 22V~ / 80VA / dimens. Ø90 x 35 mm.

Characteristics of 230V~ toroidal transformer (2 motors)

prim. 230V~ - sec. 22V~ / 120VA / dimens. Ø100 x 40 mm.

Characteristics of 115V~ toroidal transformer (1 motor)

prim. 115V~ - sec. 22V~ / 80VA / dimens. Ø90 x 35 mm.

Characteristics of 115V~ toroidal transformer (2 motors)

prim. 115V~ - sec. 22V~ / 120VA / dimens. Ø100 x 40 mm.

Characteristics of optional batteries for outside enclosure

2 x 12V - 4 Ah / dimens. 90 x 70 x 108 mm.

Characteristics of optional batteries on board the machine

2 x 12V - 1.2Ah / dimens. 48 x 97 x 54 mm.

Characteristics of outdoor grade enclosure

306 x 225 x 130 mm. - IP55

Different output values can be obtained on the 24V~ output depending on the mains voltage value. Before startup,

always check the transformer output voltage. It must not exceed 26V~ for both power feed values of 230V~

and 115V~. Voltage must be measured load free, i.e. with the transformer powered and disconnected from

the board.

3. PREPARATIONS

To ensure people’s safety, all warnings and instructions in this booklet must be carefully observed. Incorrect instal-

lation or incorrect use of the product could cause serious harm to people.

Make sure there is an adequate differential switch upstream of the system as specified by current safety standards,

and install an onnipolar thermal breaker on the electrical power mains.

For the installation of power cables: use adequate rigid and/or flexible pipes, always separating low voltage cables

from power cables at 230/115 V~. To prevent any interference whatever, use separate sheaths.

• To connect the control unit to the motors, use 2.5mm

2

cables not over 10m in length.

• For 2-motor installations, the board, transformer and any batteries must be positioned inside the waterproof enclo-

sure.

To install the enclosure and position the components, refer to paragraph 15.

13

ENGLISH

4. BOARD LAY-OUT

5. CONNECTION LAY-OUT

6. DESCRIPTION OF CONNECTIONS

6.1. TERMINAL BOARD CN1

6.1.1. POWER SUPPLY

Terminals

“VAC / VAC”.

Connect the cables of the transformer’s secondary circuit to these terminals. Mains power

supply “ON” is signalled by the “

POWER

” LED located under the terminal-board.

CN1

Terminal-board supplying power

to board/accessories / motor

CN2 Inputs terminal-board

CN3 Limit-switch terminal board

CN4 Encoder terminal board

CN5 Receiver rapid connector

DL Programming display

F1 Primary power fuse

F2 Accessories fuse

DL1 Led POWER

DL2 Led FCA

DL3 Led FCC

DL4 Led FSW

DL5 Led STOP

P1-P2 Programming push-buttons

LP1 Courtesy light

JP1 Jamp RESET

Fig. 01

Fig. 02

14

ENGLISH

6.1.2. BATTERIES

Terminals “

+BAT / -BAT

”. Connect the power cables of the buffer batteries (optional) to these terminals. The control

unit is designed to operate with two buffer batteries with the characteristics shown on the table in paragraph 2. During

normal operation, the control unit keeps the batteries charged - the batteries come into operation in the event of a

mains power cut.

•Power supply from batteries only should be considered an

EMERGENCY

situation. The number of possible manoe-

uvres is linked to the quality of the batteries, the structure of the door to be moved, how long ago the mains power

cut occurred, etc.

•The two batteries must be connected to each other in series.

Observe the polarity of the batteries.

6.1.3. ACCESSORIES

Terminals “

+24V / -24V

”. Connect the accessories power cables to these terminals.

•The maximum load of the accessories must not exceed 500mA.

•The output of these terminals is on direct power. When connecting the accessories, observe correct polarity.

6.1.4. EARTH

Terminal “

”. The control unit earthing line should be connected to this terminal.

• This connection is absolutely necessary to ensure a correctly operating control unit.

6.1.5. MOTOR

Terminals “

OPM1 / CHM1

”. Connect the motor power cables to these terminals. The maximum load on these terminals

must not exceed 140W.

• For two-motor applications, connect also the second motor’s cables to these terminals.

6.2.TERMINAL BOARD CN2

6.2.1. FLASHING LAMP

Terminals “LAMP / LAMP”. Connect, to these terminals, the flashing lamp power cables with power supply of 24Vdc

15W max.

Before every manoeuvre, the flashing lamp pre-flashes on steady beam for 0.5 sec.

•

We advise you to connect the flashing lamp before programming the board, because it indicates its phases.

• Use a steady beam flashing lamp; flashing is controlled by the control unit itself.

6.2.2. OPEN A

Terminals “

OPENA / COM2

”. Normally open contact. Connect, to these terminals, any pulse generator (e.g. Push-button,

selector, etc..) which, by closing the contact, commands the door to totally open or close. The operation of this input

is defined by parameter “

d

” - see paragraph 11.

• If there are several pulse generators, connect them in parallel.

6.2.3. PHOTOCELLS

Terminals “

FSW / COM2

”. Normally closed contact. Connect, to these terminals, any safety device (photocell, edge,

pressure switch, etc..) which, by opening the contact, acts on door motion. This input can be active only during the closing

stage or also during the opening stage, according to the value assigned to parameter “G” (see paragraph 11). For the

behaviour of safety devices, see paragraph 13 (operating logics). The status of this input is shown by LED “

FSW

”.

• If no safety device is connected, jumper connect the inputs.

• If there are several safety devices, they must be connected in series.

6.2.4. STOP

Terminals “

STOP / COM2

”. Normally closed contact. Connect, to these terminals, any safety device (push-button, pressure

switch etc.) which, by opening the contact, acts on door motion, causing motion to reverse for 1 second before stopping

its movement, by disabling all the automatic functions. The status of this input is signalled by the LED “

STOP

”.

• If no device is connected, jumper connect the inputs.

• If there are several safety devices, they must be connected in series.

15

ENGLISH

6.3. TERMINAL BOARD CN3

6.3.1. OPENING LIMIT SWITCH FCA

Terminals “

COMF / FCA

”. Normally closed contact. Connect, to these terminals, the wires coming from the opening

limit-switch. This limit-switch is active only during door opening manoeuvre, and, when it intervenes, it immediately stops

door movement. The status of this input is signalled by led

FCA.

6.3.2. CLOSURE LIMIT SWITCH FCC

Terminals “

COMF / FCC

”. Normally closed contact. Connect, to these terminals, the wires coming from the closing

limit-switch. This limit-switch is active only during the door closing manoeuvre. When it intervenes, it disables obstacle

detection and the control unit prepares to reach and recognise the closing mechanical stop. The status of this input

is signalled by LED

FCC

.

• Both limit-switches can be disabled by adjusting the relevant parameter (see paragraph 11).

• The limit-switches cannot be used as the slow-down starting point, but only for stopping the door.

• If no limit-switch is used, jumper connect the inputs.

• The common contact of the limit-switches is strictly the only contact that can be connected to the COMF

terminal.

6.4. . TERMINAL BOARD CN4

6.4.1. ENCODER

Terminals “

S / + / -

”. Use the encoder supplied with the control unit. Connect the

GREY

or

BLUE

cable coming from

the encoder to terminal “

S

”; connect the

BLACK

wire coming from the encoder to the “

-

” terminal; and connect the

BROWN

cable coming from the encoder to terminal “

+

”.

• The encoder must be used for operation of the control unit

• For encoder operation, observe the connection between terminals as described above.

7. FITTING THE RECEIVER BOARD

The control unit is designed to house a 5-pin radio-receiver module. Installation procedure:

turn off power and fit the module on connector

CN5

inside the control unit.

To avoid damaging the receiver and thus irreparably compromising its operation, the

receiver must be installed, observing the fitting direction specified in the figure at

the side.

This done, observe the radio-receiver instructions for memory-storage of the remote control.

When the remote control has been memory-stored, it acts just like any

OPEN

command

device.

8. OPERATION OF ELECTRONIC CLUTCH

This control unit has an electronic clutch device based on the control of the current absorbed by the motor. This device

is extremely important for safety. Its setting is maintained correct long-term and does not require maintenance or further

adjustments. This device is active during both closing and opening. When it operates, it reverses door movement

without disabling automatic closing if enabled.

The electronic clutch can be adjusted over four sensitivity levels (see paragraph 11).

If the clutch operates two consecutive times, the control unit goes into “

STOP

” status, disabling all enabled automatic

functions. This is because, when the clutch operates twice consecutively, it means that the obstacle is still present

and it

could be dangerous to perform another manoeuvre. When the obstacle has been removed, you must give an “

OPEN

”

command to resume the memory-stored cycle.

If the clutch operates three consecutive times within 120 seconds, the control unit performs an “

EMERGENCY

” procedure:

i.e. it executes complete opening until the opening mechanical stop-point or the opening limit-switch is reached, and

then closes, if automatic closing has been enabled. With this manoeuvre, the control unit automatically re-calculates

the opening and closing stop-points.

• The “

EMERGENCY

• The “EMERGENCY • The “

” procedure is carried out in slow mode.

EMERGENCY” procedure is carried out in slow mode. EMERGENCY

To reverse motion up to 5 cm from door closure, thus facilitating re-entry into the impact curve, you must use the

opening and closing limit-switches.

Fig. 03

16

ENGLISH

9. CONTROL LEDs

There are 5 LEDs on the control unit for controlling inputs and the state of power supplied to the board. The behaviour

of the LEDs is described on the following table.

LED

ON

OFF

DL1

Mains power ON

No mains power / battery power

DL2

Opening limit-switch free, contact closed

Opening limit switch engaged, contact open

DL3

Closing limit-switch free, contact closed

Closure limit switch engaged, contact open

DL4

Safety devices free, contact closed

Safety devices engaged / contact open

DL5

Stop command inactive, contact closed

Stop command active, contact open

The statuses of the LEDs with control unit powered, limit-switches enabled and door closed are highlighted in bold

10. OPERATION OF DISPLAY

The control unit

GEO 06

has a handy display for viewing and programming the operating parameters. Furthermore,

this display always shows door status during normal operation. The displayed values are summarised in the following

table.

DISPLAYED

VALUE

DOOR STATUS

--

Door at rest

OP

Door opening

tc

Door open in pause status (Only with automatic re-closure enabled - see next paragraph).

CL

Door closing

11. OPERATING PARAMETERS

The control unit has a handy display for viewing and programming the operating parameters. To access operating

parameter adjustment, follow the instructions below:

• When you have made all the necessary connections, power up the system and check if all the signalling LEDs are

in the situation specified in paragraph 9.

• The display shows value “

--

”.

• Press and hold down push-button

P2

until the display shows the name and value of the first parameter.

• Press push-button

P1

to change the value of the parameter.

• To move on to the next parameter, press push-button

P2

.

• When 60 seconds have elapsed without any key being touched, the control unit exits the adjustment mode. You

can manually exit the adjustment mode by scrolling all the parameters with push-button

P2

. When the display shows

value “

--

”, you have returned to normal operation.

The following table lists all operating parameters and the relevant values.

DISPLAY

DESCRIPTION

Adjustment of sensitivity of the electronic clutch and motor power.

The greater the motor power, the lower the sensitivity

of the electronic clutch.

A 1

Minimum motor power, high sensitivity

A 2

Medium-Low motor power / medium-high sensitivity

A 3

Medium-high motor power / medium-low sensitivity

A 4

High motor power, low sensitivity

Automatic closure

:With this parameter, you can enable or not enable automatic re-closure of the door. Pause time is

defined during programming.

c 0

Automatic closure disabled

c 1

Automatic closure enabled

Operation of OPEN A command:

this function determines the behaviour of the OPEN A (total opening) push-button.

d 0

Opens / Closes / Opens

d 1

Opens / Stops/ Closes / Stops

Operation of safety devices:

With this parameter you can define the operation of the FSW input.

G 0

Input enabled only at closing stage.

G 1

Input enabled in both closing and opening stages

17

ENGLISH

DISPLAY

DESCRIPTION

Reversing stroke after closing:

With this parameter you can enable reversal of motion after closing. This makes it

possible to ‘discharge’ the door release device in order to facilitate the automated system release operation.

F 0

Reversing not enabled

F 1

Reversing enabled

Condo function:

With this parameter, you can enable or not enable the condo function. If this function is enabled

during door opening, the subsequent OPEN commands will be ignored.

E 0

Condo function not enabled

E 1

Condo function enabled

Deceleration point percentage:

This parameter is used to set the length of the decelerated section, selecting it from the two

preset values. The start of the decelerated section is not linked to the activation of the limit-switches but to the work time

stored in the memory.

H 0

20% of maximum memory-stored opening

H 1

40% of maximum memory-stored opening

Speed during deceleration:

This parameter is used to set motor speed during the decelerated phase, selecting it

from the two values.

i 0

Minimum speed

i 1

Maximum speed

Operationwith limit-switch:

This function must been abled only if the limit-switches are also being used. If this function

is activated, both limit-switches must be used.

L 0

Operation without limit-switch

L 1

Operation with limit-switch

12. PROGRAMMING

During the programming procedure, the control unit memory-stores the mechanical contact points during opening,

closing and any pause time before re-closure.

1- Release the gearmotors, locate the door at half open point, and re-lock the operators.

2- Power up the control unit and check if the “

--

” value is shown on the display and if the LEDs are in the situation

indicated in paragraph 9.

3- Press and hold down key

P2

until the display shows the first parameter and relevant value.

4- Give an

OPEN A

command with any device connected to this input - the display shows value “

Pr

”, and the door

begins to move. The first manoeuvre performed by the door must be closing. If this does not happen, stop door

movement with a

reset

pulse, jumper connecting the two “

reset pulse, jumper connecting the two “reset

RESET

”

PINs

to the appropriate connector (see Fig. 04).

Cut the power supply and take the connector back to its normal position

(Fig. 04). Next change over the motor’s wires. Repeat the programming

procedure from point 1.

5- When the closing mechanical stop point or limit-switch is reached, the gearmotor

pauses for about 2 seconds, and then restarts with a total opening manoeuvre

up to the opening mechanical stop point or up to the relevant limit-switch.

6- If automatic closing was not enabled, this means programming has finished

and the control unit begins counting pause time.

7- When the required time has elapsed, give another

OPEN A

pulse, and the door

will begin to close.

8- When the closing stop point or limit-switch has been reached, programming

has terminated, and the display shows value “

--

”.

•

The display shows value “

Pr

” during the entire programming procedure.

• The flashing lamp stays lighted on a steady beam during the entire programming time.

• During the programming procedure, door movement is in slow mode.

13. PROTECTIVE FUSES

There are two protective fuses on the control unit: one for the main power supply circuit and the other for powering

the accessories. The following table shows the values and characteristics of the fuses to be used when replacement

is necessary.

FUSE

CHARACTERISTICS

FUSE

CHARACTERISTICS

F1

Primary power supply 5x20

T10A 250V

F2

Power supply to accessories

5x20 T1.6A 250V

Fig. 04

18

ENGLISH

14. FUNCTION LOGICS

Automatic Logic “A” C=1 d=0 E=0

Door status

Pulses

Open A

Stop

Safety devices

Closing G=0

Opening G=1

Closed

Opens door and closes after pause

time

Disables Open commands

Open in pause

Recharges pause time

Stops operation

Stops closure and, on release, closes

after 5 sec, if pause time has elapsed.

Stops closure and, on release, closes

after 5 sec, if pause time has elapsed

Closing

Reverses door movement

Stops operation

Reverses door movement

Stops operation and reverses after

release

Opening

Reverses door movement

Stops operation

No effect

Stops operation and resumes after

release

Stepped Automatic Logic “AP” C=1 d=1 E=0

Door status

Pulses

Open A

Stop

Safety devices

Closing G=0

Opening G=1

Closed

Opens door and closes after pause

time

Disables Open commands

Open in pause

Recharges pause time

Stops operation

Stops closure and, on release, closes

after 5 sec, if pause time has elapsed

Stops operation and, on release, closes

after 5 sec, if pause time has elapsed

Closing

Stops door movement, and opens at

next pulse

Stops operation

Reverses door movement

Stops operation and reverses after

release

Opening

Stops door movement, and closes at

next pulse

Stops operation

No effect

Stops operation and resumes after

release

19

ENGLISH

Semi-automatic Logic “E” C=0 d=0 E=0

Door status

Pulses

Open A

Stop

Safety devices

Closing G=0

Opening G=1

Closed

Opens door

Disables OPEN commands

Open

Closes door

Disables OPEN commands

Closing

Reverses door movement

Stops operation

Reverses door movement

Stops operation and reverses motion

after release

Opening

Reverses door movement

Stops operation

No effect

Stops operation and resumes after

release

Stepped semi-automatic Logic “EP” C=0 d=1 E=0

Door status

Pulses

Open A

Stop

Safety devices

Closing G=0

Opening G=1

Closed

Opens door

Disables OPEN commands

Open

Closes door

Disables OPEN commands

Closing

Stops door movement, and opens at

next pulse

Stops operation

Reverses door movement

Stops operation and reverses motion

after release

Opening

Stops door movement, and closes at

next pulse

Stops operation

No effect

Stops operation and resumes after

release

Condo Logic “D” C=1 d=0 E=1

Door status

Pulses

Open A

Stop

Safety devices

Closing G=0

Opening G=1

Closed

Opens door and closes after pause

time

Disables OPEN commands

Open in pause

Recharges pause time

Stops operation

Stops operation and, on release, closes

after 5 sec, if pause time has elapsed.

Stops operation and, on release, closes

after 5 sec, if pause time has elapsed

Closing

Reverses door movement

Stops operation

Reverses door movement

Stops operation and reverses after

release

Opening

No effect

Stops operation

No effect

Stops operation and resumes after

release

20

ENGLISH

15. HOW TO SECURE THE BOARD

The outdoor enclosure is designed to house the control unit, the toroidal transformer

and any buffer batteries (Optional).

To secure the toroidal transformer and the board support, consult the specific

instructions.

To secure the electronic board, follow the instructions below:

1. Position the supplied spacers (Fig. 05 ref.



) on the columns identified by the following

letters:

B-C-I-M-Q-F

.

2. Secure the board using the supplied screws (Fig. 05 ref.



).

The spacers positioned next to letters

C & I

serve only for supporting the board.

3. Wire up according to the connection lay-out (paragraph 13).

4. To position and wire the battery kit, refer to the relevant instructions.

If you are using the battery kit, you MUST clear the pre-drilled hole in the lower part

of the enclosure (Fig.06 ref.



) as specified by current safety laws.

) as specified by current safety laws. 

Fig. 05

Fig. 06

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Le descrizioni e le illustrazioni del presente manuale non sono impegnative. La GENIUS si riserva il diritto, lasciando inalterate le carat-

teristiche essenziali dell’apparecchiatura, di apportare in qualunque momento e senza impegnarsi ad aggiornare la presente pub-

blicazione, le modifiche che essa ritiene convenienti per miglioramenti tecnici o per qualsiasi altra esigenza di carattere costruttivo

o commerciale.

The descriptions and illustrations contained in the present manual are not binding. GENIUS reserves the right, whilst leaving the main

features of the equipments unaltered, to undertake any modifications it holds necessary for either technical or commercial reasons,

at any time and without revising the present publication.

Les descriptions et les illustrations du présent manuel sont fournies à titre indicatif. GENIUS se réserve le droit d’apporter à tout moment

les modifications qu’elle jugera utiles sur ce produit tout en conservant les caractéristiques essentielles, sans devoir pour autant mettre

à jour cette publication.

Die Beschreibungen und Abbildungen in vorliegendem Handbuch sind unverbindlich. GENIUS behält sich das Recht vor, ohne die

wesentlichen Eigenschaften dieses Gerätes zu verändern und ohne Verbindlichkeiten in Bezug auf die Neufassung der vorliegenden

Anleitungen, technisch bzw. konstruktiv/kommerziell bedingte Verbesserungen vorzunehmen.

Las descripciones y las ilustraciones de este manual no comportan compromiso alguno. GENIUS se reserva el derecho, dejando

inmutadas las características esenciales de los aparatos, de aportar, en cualquier momento y sin comprometerse a poner al día la

presente publicación, todas las modificaciones que considere oportunas para el perfeccionamiento técnico o para cualquier otro

tipo de exigencia de carácter constructivo o comercial.

De beschrijvingen in deze handleiding zijn niet bindend. GENIUS behoudt zich het recht voor op elk willekeurig moment de verande-

ringen aan te brengen die het bedrijf nuttig acht met het oog op technische verbeteringen of alle mogelijke andere productie- of

commerciële eisen, waarbij de fundamentele eigenschappen van de apparaat gehandhaafd blijven, zonder zich daardoor te

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GENIUS S.p.A.

Via Padre Elzi, 32

24050 Grassobbio (BG) - ITALIA

Tel.: 035/4242511

Fax: 035/4242600

www.geniusg.Com

[email protected]

00058I0627 Rev.0

De beschrijvingen in deze handleiding zijn niet bindend. GENIUS behoudt zich het recht voor op elk willekeurig moment de verande-

ringen aan te brengen die het bedrijf nuttig acht met het oog op technische verbeteringen of alle mogelijke andere productie- of

commerciële eisen, waarbij de fundamentele eigenschappen van de apparaat gehandhaafd blijven, zonder zich daardoor te

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Genius GEO 06 Operating instructions

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