Lincoln Electric 40 User manual

Brand: Lincoln Electric

Model: 40

Category: Welding System

Type: User manual

This manual is also suitable for

K1859-2

Lincoln Electric K1859-2

The Lincoln Electric K1859-2 is a set of two 25 ft. water cooler hoses with 5/8" left hand CGA fittings on both ends of the hose. These hoses are designed to be used with water coolers that have 5/8" LH CGA fitting applications, such as the Cool-Arc 40 water cooler. The hoses are made of a durable material that is resistant to kinking and abrasion, and they are also equipped with quick-connect fittings for easy installation and removal.

The Lincoln Electric K1859-2 water cooler hoses are ideal for use in a variety of welding applications, including MIG welding, TIG welding, and plasma cutting. They can also be used with other types of water-cooled equipment, such as water-cooled torches and plasma cutters.

Lincoln Electric K1859-2

Description

Input Output

TIG MIG PAC (Plasma Arc Cutting)

PAW (Plasma Arc Welding)

Cool-Arc™ 40

ACCESSORIES

The Cool-Arc™ 40 is a reliable and affordable water cooler for water-cooled MIG or TIG

as well as plasma cutting applications. Available in both 115 and 230 volt models, the

Cool-Arc 40 is compatible with all Lincoln water-cooled systems including Cobramatic®.

The Cool-Arc 40 features a rugged industrial pump manufactured by Pro-Con®, the

leading pump manufacturer for welding water coolers. This pump is an industry standard,

making the Cool-Arc 40 easy to service and maintain. The Cool-Arc 40 operates smoothly

and minimizes vibrations that would otherwise be transferred to the welding torch.

Publication E12.170 4/05

www.lincolnelectric.com

Processes

Advantage Lincoln

Order

TECHNICAL SPECIFICATIONS

Recommended General Options

• Industry standard Pro-Con® internal water pump is easy to

service and maintain and is designed for continuous operation,

delivering a steady flow and pressure.

• Powerful “muffin-style” tube axial fan provides efficient cooling,

low noise, and smooth operation to minimize vibration in the

welding torch.

• Plastic, non-corrosive, 2-gallon reservoir limits loaded

Cool-Arc 40 weight to 60 lbs.

• Unit can be mounted and operated either horizontally or

vertically for minimal footprint.

• Compatible with all Lincoln water-cooled systems including

Cobramatic water-cooled push-pull torches.

• Color-coded inlet and outlet coolant connections are standard

female CGA-style (5/8-18 left-hand thread).

• No special coolant required for indoor use - uses tap water.

• CE (Europe) and C-Tick (Australia) compliant (K2187-1 only).

PHASE

PSIG

Horizontal Mounting Bracket, Vertical Mounting Bracket, Quick

Connect Water Adapter, Water Cooler Hoses (CGA to QD), Water

Cooler Hoses (CGA to CGA), Magnum® Flow Sensor, Pro-

Torch™ Water-Cooled TIG Torches, Water Cooler Coolant

K1813-1 Cool-Arc™ 40 115/1/50/60

K2187-1 Cool-Arc™ 40 220-240/1/50/60

Pump Hydraulic Rating Dimensions Net

Product Product Input Open Flow Typical Reservoir Input H x W x D Weight

Name Number Power English (metric) gal.(ltr) Current inches (mm) lbs (kg)

Cool-Arc™ 40 K1813-1 115/1/50/60

60 PSIG 53-57 PSIG 60 Hz: 3.2A Empty:

(4.14 bar) (3.65-3.93 bar) 50 Hz: 4.0A 45 (20.4)

2 @ 115 volts 34 x 9 x 9 Full:

1.66 gal/min .45-.60 gal/min (7.57) 60 Hz: 1.5A (863 x 229 x 229) 61.2 (27.7)

Cool-Arc™ 40 K2187-1 220-240/1/50/60 (6.2 ltr/min) (1.70-2.27 ltr/min) 50 Hz: 2.2A

@ 230 volts

Note: K1813-1 includes a male, three prong, NEMA Type 5-15P plug.

K2187-1 includes a two prong Continental European (Schuko) plug.

GENERAL OPTIONS

Horizontal Mounting Bracket

For mounting cooler horizontally

on top of the power source. For

use with CV-305, CV-400, CV-

655, DC-400, DC-600, DC-655.

Order K559-2

Vertical Mounting Bracket

For mounting cooler vertically in

the cylinder rack. For use with

CV-305 with K874 undercarriage,

and Power Wave 455 with

K1570-1 undercarriage.

Order K559-3

Magnum® Flow Sensor

Protects valuable torches, guns

and robotic welding systems from

damage when loss of coolant flow

has occurred for any reason, such

as a blocked or kinked water line

or ruptured hose.

Order K1536-1

Quick Connect Water Adapter

Converts a male 5/8"-18 left

hand hose fitting (CGA style) to a

female quick connect fitting. The

female quick connect mates with

the male quick connect on water-

cooled MIG guns or hoses.

Order KP1529-1

Water Cooler Hoses

(CGA to QD)

For use with wire feeders having

female disconnect fittings. Kit

contains two 25 ft. hoses with

5/8" left hand CGA fittings on

cooler side and male quick dis-

connect fittings on the feeder end.

Order K1859-1

Water Cooler Hoses

(CGA to CGA)

For 5/8" LH CGA fitting applica-

tions at both cooler and wire

feeder. Kit contains two 25 ft.

hoses with 5/8" left hand CGA

fittings on both ends of hose.

Order K1859-2

Magnum 450WC Water-Cooled

MIG and Gas-Shielded Flux-

Cored Gun & Cable Assembly

Extend the life of your gas dif-

fusers, nozzles and contact tips.

Rated up to 450 amps, 100%

duty cycle when used with 100%

. Requires K489-x Adapter

Kit depending on wire feeder

brand and model.

Order K684-x.

Request Publication E12.70

Python Water-Cooled Push-Pull

MIG Gun & Cable Assembly

Interchangeable barrels and cups

allow you to optimize the capabili-

ties, cost and weight of your

Python push-pull torch for each

application. Rated up to 400

amps, 100% duty cycle with

optional water-cooled barrel

(KP2224-1) and Cup (KP2225-1).

Order K2212-x.

Request Publication E12.13

Pro-Torch™ Water-Cooled

TIG Torches

Lightweight with ergonomically

designed handles and superflex

cables. Rugged and reliable for

high performance welding

applications.

Request Publication E12.150

A CLOSER LOOK

• For Use Above Freezing:

Clean tap, distilled or deionized water.

• For Use Below Freezing:

50% pure ethylene glycol mixture, 50% water.

• Important Application Note:

- The Cool-Arc 40 is designed for continuous operation

and should never be installed in conjunction with a water

solenoid. Therefore, if using the Cool-Arc 40 in a previous

Magnum 10 or 20 application, the water solenoid on the

power source should not be used.

- Do not use oil based coolants.

- Do not use automotive antifreeze with rust or

leak inhibitors.

THE LINCOLN ELECTRIC COMPANY

22801 St. Clair Ave., Cleveland, OH 44117-1199 • 216.481.8100 • www.lincolnelectric.com

COOLANT REQUIREMENTS

RECOMMENDED OPTIONS

CUSTOMER ASSISTANCE POLICY

The business of The Lincoln Electric Company is manufacturing and selling high quality welding equipment, consumables, and cutting equipment. Our challenge is to meet the needs of our customers and to exceed their

expectations. On occasion, purchasers may ask Lincoln Electric for advice or information about their use of our products. We respond to our customers based on the best information in our possession at that time. Lincoln Electric

is not in a position to warrant or guarantee such advice, and assumes no liability, with respect to such information or advice. We expressly disclaim any warranty of any kind, including any warranty of fitness for any customer’s

particular purpose, with respect to such information or advice. As a matter ofpractical consideration, we also cannot assume any responsibility for updating or correcting any such information or advice once it has been given, nor

does the provision of information or advice create, expand or alter any warranty with respect to the sale of our products.

Lincoln Electric is a responsive manufacturer, but the selection and use of specific products sold by Lincoln Electric is solely within the control of, and remains the sole responsibility of the customer. Many variables beyond the

control of Lincoln Electric affect the results obtained in applying these types of fabrication methods and service requirements.

Subject to Change — This information is accurate to the best of our knowledge at the time of printing. Please refer to www.lincolnelectric.com for any updated information.