Charbroil 463842904 Owner's manual

Brand: Charbroil

Model: 463842904

Type: Owner's manual

THIS GRILL IS FOR

OUTDOOR USE ONLY

Failure to follow all manufacturer’s

instructions could result in serious

personal injury and/or property

damage.

WARNING

CAUTION

Some parts may contain sharp edges

– especially as noted in the manual!

Wear protective gloves if necessary.

CAUTION:

INSTALLER/ASSEMBLER:

CONSUMER:

Read and follow all safety

statements, assembly instructions,

and use and care directions before

attempting to assemble and cook.

Leave

these instructions with consumer.

Keep this manual for

future reference.

463842904

ASSEMBLY MANUAL

463842904 / 4165386 (11-21-03) - 0

Parts List - Model 463842904

Key Qty. Description Part #

A 1 Condiment Basket ............4151017

B 1 Tank Wire Support Bracket .....4151019

C 1 Wire Shelf ..................4151033

D 1 Warming Rack ...............4152125

E 1 Cooking Grate ...............4152741

F 1 Handle .....................4154474

G 1 Side Shelf...................4154544

H 1 Toolholder ..................4154588

I 1 Sideburner Grate .............4156376

J 1 LPTank ....................4158015

K 2 Wheel Assembly .............4310008

L 1 Sideburner Body .............4310009

M 1 V-Bar ......................4500291

N 1 Heat Shield .................4500305

O 1 Sideburner Frame ............4501705

P 1 Bottom Shelf ................4503133

Q 1 Front Panel .................4503144

R 2 Leg Assembly................4503210

S 4 #10x1/2”, T-20, Self-Tap Screw . . 4080043

T 2 Valve Clip ...................4151043

U 1 Burner/Collector Assembly......4505085

V 1 Rotary Ignitor ................4153157

Key Qty. Description Part #

W 1 Ignitor Wire, 11” ..............4153196

X 1 Valve/Hose/Regulator Assy .....4524191

Y 1 Sideburner Valve Cup .........4154476

Z 1 Control Panel Assy............4526192

AA 1 Sideburner Ignitor Wire, 24”.....5156109

BB 1 Grill Bottom .................4580189

CC 1 Grill Lid.....................4580591

DD 2 Control Knob ................4154470

EE 1 Sideburner Knob .............4154471

FF 1 Rotary Ignitor ................4154554

GG 2 Leg Extenders ...............4154577

HH 1 Logo Plate Assembly ..........4157147

II 1 Temp. Gauge, Bezel ..........4157169

JJ 1 Temp. Gauge w/Wing Nut ......4157171

KK 1 Sideburner ..................5068026

LL 1 Grease Clip .................5156607

- - 1 Hardware, Cart...............4254078

- - 1 Hardware, Shelf ..............4254050

- - 1 Hardware, Sideburner .........4254086

If you have any questions or need

assistance during assembly, please

call 1-800-241-7548.

Visit us on the web at:

www.charbroil.com

Optional Assemble Hardware

Optional hex nuts

We realize some customers prefer to use tools.

have been provided for you to use.

COLUMBUS, GA

Qty: 2

463842904

Items to Assemble:

2 Wheel Assemblies

2 Hitch Pins

2 Leg Extenders

Items to Assemble:

2 Leg Assemblies

1 Bottom Shelf

6 Carriage Bolts

6 Wing Nuts

Qty: 6

Place Bottom Shelf and Legs as shown.

After assembling tighten all Wing Nuts.

Right Side:

Attach 2 Carriage Bolts and Wing Nuts in

front and back.

Left Side:

Place 1 Carriage Bolt

and Wing Nut in upper hole only

Items to Assemble:

1 Grill Bottom

1 Heat Shield

4 Carriage Bolts

4 Wing Nuts

2 Control Knobs

1 Rotary Knob

1 Condiment Basket

Items to Assemble:

1 Shelf

4 Wing Screws

Qty: 4

Item to Assemble:

1 Wire Shelf

1 Panel

2 Push Pins

Qty: 2

Place Wire Shelf in 3rd hole from top.

Assemble front panel first by

placing tabs into slots on Bottom Shelf.

Attach with push pins.

Qty. 4

Qty.4

Attach Wheel Assembly with Hitch Pins

Items to Assemble:

2 End Caps

1 Toolholder

1 Sideburner Body

1 Sideburner Frame

2 Carriage Bolts

2 Wing Nuts

1 Crown Screw or Wing Screw

Qty: 1

Attach Toolholder with Carriage Bolt and Wing Nut in right hole.

Sideburner Body and Frame attach a Carriage Bolt and Wing Nut in back center hole.

In front use a Crown Screw or Wing Screw to attach Sideburner Body.

Qty: 2

Items to Assemble:

1 Sideburner

1 Wing Nut

1 Sideburner Valve Cup

1 Sideburner Knob

1 Sideburner Grate

1 Sideburner Wire

Place Sideburner into hole.

Attach Sideburner Valve Cup. Make sure

Sideburner Tube is inside of valve. Tighten

with Wing Nut.

Place Sideburner Knob and Grate

Correctly assembled Sideburner Tube in Valve

Attach long wire from beneath console

to electrode beneath Sideburner.

Items to Assemble:

1 V-Bar

Push V-Bar down onto

rest in Grill Bottom

Hinge Pin

and Hitch Pin

Qty: 2

Qty:2

Items to Assemble:

1 Grill Lid

2 Hinge Pins

2 Hitch Pins

1 Handle

2 Wing Nuts

1 Logo Plate

1 Temp Gauge Bezel

1 Temperature Gauge

w/Wing Nut

Note: Grill lid

style may vary.

Items to Assemble:

1 Warming Rack

1 Cooking Grate

Insert pivot wire of Warming

Rack into Lid. Flex leg

wires to insert into Grill

bottom.

Place cooking grate

into grill bottom.

Leg wires on Warming Rack

must run underneath surface.

See Use & Care Manual for “Match Lighting Instructions” and to

perform the Burner Flame Check” and important safety

instructions before using.

Hang grease clip from center of grill bottom.

Use an empty soup can (not included) to hang

from grease clip.

Back of Grill

LP tank is shipped empty. Use only with an

(over-fill protection device) OPD equipped LP tank.

Fill and leak check before attaching to grill and regulator.

CAUTION

• Failure to install can in clip will cause hot grease

to drip from bottom of grill with risk of fire or

property damage.

• Tank collar opening must face to front of cart

once tank is attached.

• Failure to install tank correctly may allow gas

hose to be damaged in operation, resulting in

the risk of fire.

Correct position of LP Tank and

Tank Wire Support Bracket

Items to Assemble:

1 Grease Clip

1 Tank Wire Support Bracket

1 LP Tank

Charbroil 463842904 Owner's manual

Charbroil 463842904 Owner's manual

Charbroil 463842904 Owner's manual

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