Keep the Tools and Operator's
Manual in the Toolbox ................36
DAILY CHECKS.............................36
Coolant Check ..............................36
Check Fuel Level ...........................37
Check Engine Oil Level..................38
Check Hydraulic Oil Level..............38
Lubrication Points .........................39
Check Radiator ..............................40
Cleaning of Engine and Electrical
Wiring ........................................40
Checking the Electrical Circuit .......40
Washing the Whole Machine .........40
Checking Seat Belt and ROPS ......40
REGULAR CHECKS AND
MAINTENANCE WORK ............41
EVERY 50 SERVICE HOURS ......41
Draining the Water from the Fuel
Tank ...........................................41
Draining of the Fuel Filter ..............41
Battery Service ..............................42
Battery Charging............................42
Greasing of Swing Bearing Teeth .43
EVERY 200 SERVICE HOURS ....43
Checking the Fan Belt Tension......43
Checking the Radiator Hoses ........44
Inspection and Cleaning of the Air
Filter Element .............................44
Air Filter Maintenance ...................45
Greasing of the Swing Bearing .....45
Checking Fuel Line and Intake Air
Line ............................................45
EVERY 500 SERVICE HOURS.....46
Engine Oil Change (Change the
engine oil every 500 hours, or every
1 year in the case that service hour
is less than 500 hours) ...............46
Replacing Engine Oil Filter (Replace
the engine oil filter every 500 hours,
or every 1 year in the case that
service hour is less than 500 hours)
...................................................46
Replacing Fuel Filter Element........47
EVERY 1000 SERVICE HOURS...47
Hydraulic Oil Change (Including
Replacing of the Suction Filter and
the Return Filter in the Hydraulic
Tank) ..........................................47
Hydraulic Oil Check with Hydraulic
Breakers .....................................48
EVERY 1000 SERVICE HOURS OR
ONCE A YEAR ..........................48
Replacing Air Filter Element ..........48
EVERY 1500 SERVICE HOURS...48
Checking Fuel Injection Nozzle
(Injection Pressure) ....................48
EVERY 2000 SERVICE HOURS...48
Changing Front Idler and Track Roller
Oil ...............................................48
Checking the Dynamo and Starter
Motor ..........................................48
EVERY 3000 SERVICE HOURS...49
Checking Injection Pump ...............49
ANNUAL SERVICING ...................49
Electrical Wiring and Fuses ...........49
BIENNIAL SERVICING .................49
Replacement of Radiator Hoses....49
Changing Radiator Coolant ...........49
Replacing Fuel Hose .....................50
Replacing Intake Air Line...............50
OTHER SERVICING......................50
Cleaning the Track Frame Telescopic
Beams ........................................50
OTHER ADJUSTMENTS AND
REPLACEMENTS .....................51
PURGING OF THE FUEL SYSTEM
...................................................51
ADJUSTMENT OF CRAWLERS ...51
Special Information when Using
Rubber Crawlers.........................52
CHANGING THE BUCKET ...........53
FUSES...........................................53
Replacing Fuses ............................53
Fuse Capacities and Circuits ........53
Slow Blow Fuse .............................53
TROUBLESHOOTING...................54
OPERATION IN COLD WEATHER
CONDITIONS ............................56