Toro STX-38 Stump Grinder User manual

Type
User manual
FormNo.3377-818RevA
STX-38StumpGrinder
ModelNo.23212—SerialNo.313000001andUp
Registeratwww.Toro.com.
OriginalInstructions(EN)
*3377-818*A
WARNING
CALIFORNIA
Proposition65Warning
Thisproductcontainsachemicalorchemicals
knowntotheStateofCaliforniatocausecancer,
birthdefects,orreproductiveharm.
Theengineexhaustfromthisproduct
containschemicalsknowntotheStateof
Californiatocausecancer,birthdefects,
orotherreproductiveharm.
Useofthisproductmaycauseexposureto
chemicalsknowntotheStateofCalifornia
tocausecancer,birthdefects,orother
reproductiveharm.
DANGER
Theremaybeburiedutilitylinesintheworkarea.
Ifyoudigintothem,youmaycauseashockor
explosion.
Havethepropertyorworkareamarkedforburied
linesanddonotdiginmarkedareas.Contactyour
localmarkingserviceorutilitycompanytohavethe
propertymarked(forexample,intheUnitedStates,
call811forthenationwidemarkingservice).
ThissparkignitionsystemcomplieswithCanadianICES-002.
Becauseinsomeareastherearelocal,state,orfederal
regulationsrequiringthatasparkarresterbeusedonthe
engineofthismachine,asparkarresterisavailableas
anoption.Ifyourequireasparkarrester,contactyour
AuthorizedToroServiceDealer.
GenuineTorosparkarrestersareapprovedbytheUSDA
ForestryService.
Important:ItisaviolationofCaliforniaPublic
ResourceCodeSection4442touseoroperatetheengine
onanyforest-covered,brush-covered,orgrass-covered
landwithoutasparkarrestermufermaintainedin
workingorder,ortheengineconstricted,equipped,and
maintainedforthepreventionofre.Otherstatesor
federalareasmayhavesimilarlaws.
Theenclosed
Engine Owner's Man ual
issuppliedfor
informationregardingtheUSEnvironmentalProtection
Agency(EPA)andtheCaliforniaEmissionControl
Regulationofemissionsystems,maintenance,and
warranty.Replacementsmaybeorderedthroughthe
enginemanufacturer.
Introduction
Thismachineisdesignedtogrindandremovetreestumps
andsurfaceroots.Itisnotintendedtocutrockoranyother
materialotherthanwoodandthesoilaroundastump.
Readthisinformationcarefullytolearnhowtooperateand
maintainyourproductproperlyandtoavoidinjuryand
productdamage.Youareresponsibleforoperatingthe
productproperlyandsafely.
YoumaycontactTorodirectlyatwww .Toro.comforproduct
andaccessoryinformation,helpndingadealer,ortoregister
yourproduct.
Wheneveryouneedservice,genuineToroparts,oradditional
information,contactanAuthorizedServiceDealerorToro
CustomerServiceandhavethemodelandserialnumbersof
yourproductready.Figure1illustratesthelocationofthe
modelandserialnumbersontheproduct.Writethenumbers
inthespaceprovided.
Figure1
1.Modelandserialnumberplate
ModelNo.
SerialNo.
Thismanualidentiespotentialhazardsandhassafety
messagesidentiedbythesafetyalertsymbol(Figure2),
whichsignalsahazardthatmaycauseseriousinjuryordeath
ifyoudonotfollowtherecommendedprecautions.
©2013—TheToro®Company
8111LyndaleAvenueSouth
Bloomington,MN55420
2
Contactusatwww.Toro.com.
PrintedintheUSA.
AllRightsReserved
Figure2
1.Safetyalertsymbol
Thismanualuses2wordstohighlightinformation.
Importantcallsattentiontospecialmechanicalinformation
andNoteemphasizesgeneralinformationworthyofspecial
attention.
Contents
Introduction..................................................................2
Safety...........................................................................4
SafeOperatingPractices...........................................4
SoundPressure......................................................6
SoundPower..........................................................6
Hand-ArmVibrationLevel.......................................6
SlopeIndicator.......................................................7
SafetyandInstructionalDecals.................................8
Setup...........................................................................11
CheckingFluidLevels.............................................11
ChargingtheBattery...............................................11
OpeningtheLiftValve............................................11
ProductOverview.........................................................11
Controls...............................................................11
Specications........................................................15
Attachments/Accessories........................................15
Operation....................................................................15
AddingFuel...........................................................15
CheckingtheEngineOilLevel.................................16
StartingandStoppingtheEngine..............................16
StoppingtheMachine.............................................17
MovingaNon-functioningMachine.........................17
GrindingaStump...................................................18
SecuringtheMachineforTransport..........................18
LiftingtheMachine................................................19
OperatingTips......................................................19
Maintenance.................................................................20
RecommendedMaintenanceSchedule(s)......................20
PremaintenanceProcedures........................................21
RemovingtheFrontCover......................................21
InstallingtheFrontCover........................................21
RemovingtheBottomShield...................................21
InstallingtheBottomShield.....................................21
Lubrication...............................................................22
GreasingtheMachine.............................................22
EngineMaintenance..................................................23
ServicingtheAirCleaner.........................................23
ServicingtheEngineOil..........................................23
ServicingtheSparkPlugs.........................................26
FuelSystemMaintenance...........................................27
DrainingtheFuelTank...........................................27
ReplacingtheFuelFilter..........................................27
ElectricalSystemMaintenance....................................28
ServicingtheBattery...............................................28
ReplacingtheFuses................................................30
DriveSystemMaintenance.........................................30
ServicingtheTracks................................................30
CoolingSystemMaintenance......................................32
ServicingtheEngineOilCooler...............................32
CleaningtheEngineScreen......................................33
BeltMaintenance......................................................33
ReplacingthePumpDriveBelt.................................33
ControlsSystemMaintenance.....................................34
AdjustingtheTractionControlAlignment.................34
AdjustingtheTractionControlNeutral
Position.............................................................35
AdjustingtheTrackingoftheTractionControl,
FullForwardPosition..........................................35
HydraulicSystemMaintenance....................................36
CheckingtheHydraulicFluidLevel...........................36
ReplacingtheHydraulicFilter..................................36
ChangingtheHydraulicFluid...................................36
CheckingtheHydraulicLines...................................37
GrinderMaintenance..................................................38
ReplacingtheTeeth................................................38
Cleaning...................................................................38
RemovingDebrisfromtheMachine..........................38
Storage........................................................................39
Troubleshooting...........................................................40
Schematics...................................................................41
3
Safety
Improperuseormaintenancecanresultininjury.To
reducethepotentialforinjury,complywiththesesafety
instructionsandalwayspayattentiontothesafety
alertsymbol,whichmeans:
Caution
,
W ar ning
,or
Danger
—personalsafetyinstruction.Failuretocomply
withtheinstructionmayresultinpersonalinjuryor
death.
SafeOperatingPractices
Thisproductiscapableofamputatinghandsandfeet.Always
followallsafetyinstructionstoavoidseriousinjuryordeath.
WARNING
Engineexhaustcontainscarbonmonoxide,an
odorless,deadlypoisonthatcankillyou.
Donotruntheengineindoorsorinanenclosed
area.
Training
ReadtheOperator'sManualandothertrainingmaterial.If
theoperator(s)ormechanic(s)cannotreadEnglish,itis
theowner'sresponsibilitytoexplainthismaterialtothem.
Becomefamiliarwiththesafeoperationoftheequipment,
operatorcontrols,andsafetysigns.
Alloperatorsandmechanicsshouldbetrained.The
ownerisresponsiblefortrainingtheusers.
Neverletchildrenoruntrainedpeopleoperateorservice
theequipment.Localregulationsmayrestricttheageof
theoperator.
Theowner/usercanpreventandisresponsiblefor
accidentsorinjuriesoccurringtohimselforherself,other
peopleorproperty.
Preparation
Evaluatetheterraintodeterminewhataccessoriesand
attachmentsareneededtoproperlyandsafelyperform
thejob.Onlyuseaccessoriesandattachmentsapproved
bythemanufacturer.
Wearappropriateclothingincludinghardhat,afull
faceshield,safetyglasses,longpants,safetyshoes,and
hearingprotection.Longhair,looseclothingorjewelry
maygettangledinmovingparts.
Inspecttheareawheretheequipmentistobeusedand
removeallobjectssuchasrocks,toys,andwirewhichcan
bethrownbythemachine.
Useextracarewhenhandlinggasolineandotherfuels.
Theyareammableandvaporsareexplosive.
Useonlyanapprovedcontainer
Neverremovethegascaporaddfuelwiththeengine
running.Allowtheenginetocoolbeforerefueling.
Donotsmoke.
Neverrefuelordrainthemachineindoors.
Checkthattheoperatorpresencecontrols,safetyswitches,
andshieldsareattachedandfunctioningproperly.Donot
operateunlesstheyarefunctioningproperly.
Operation
Neverrunanengineinanenclosedarea.
Onlyoperateingoodlight,keepingawayfromholesand
hiddenhazards.
Besurealldrivesareinneutralbeforestartingtheengine.
Onlystarttheenginefromtheoperator'sposition.
Slowdownanduseextracareonhillsides.Besureto
travelintherecommendeddirectiononhillsides.Turf
conditionscanaffectthemachine'sstability.
Slowdownandusecautionwhenmakingturnsandwhen
changingdirectionsonslopes.
Neveroperatewiththeguardsnotsecurelyinplace.Be
sureallinterlocksareattached,adjustedproperly,and
functioningproperly.
Donotchangetheenginegovernorsettingoroverspeed
theengine.
Stoponlevelground,lowerthegrinder,disengagethe
hydraulics,andshutofftheenginebeforeleavingthe
operator'spositionforanyreason.
Keephandsandfeetawayfromthemovinggrinderwheel
andteeth.
Lookbehindanddownbeforebackinguptobesureof
aclearpath.
Nevercarrypassengersandkeeppetsandbystanders
away.
Slowdownandusecautionwhenmakingturnsand
crossingroadsandsidewalks.
Donotoperatethemachineundertheinuenceof
alcoholordrugs.
Usecarewhenloadingorunloadingthemachineintoa
trailerortruck.
Usecarewhenapproachingblindcorners,shrubs,trees,
orotherobjectsthatmayobscurevision.
Ensurethattheareaisclearofotherpeoplebefore
operatingthemachine.Stopthemachineifanyoneenters
thearea.
Neverleavearunningmachineunattended.Alwayslower
thegrinder,stoptheengine,andremovethekeybefore
leaving.
Neverjerkthecontrols;useasteadymotion.
Watchfortrafcwhenoperatingnearorcrossing
roadways.
Donottouchpartswhichmaybehotfromoperation.
Allowthemtocoolbeforeattemptingtomaintain,adjust,
orservice.
Ensurethatyouoperatethemachineinareaswhere
therearenoobstaclesincloseproximitytotheoperator.
4
Failuretomaintainadequatedistancefromtrees,walls,
andotherbarriersmayresultininjuryasthemachine
backsupduringoperationiftheoperatorisnotattentive
tothesurroundings.Onlyoperatetheunitinareaswhere
thereissufcientclearancefortheoperatortosafely
maneuvertheproduct.
Beforegrinding,havetheareamarkedforunderground
utilities,anddonotgrindintothegroundinmarkedareas.
Locatethepinchpointareasmarkedonthemachineand
keephandsandfeetawayfromtheseareas.
Lightningcancausesevereinjuryordeath.Iflightning
isseenorthunderisheardinthearea,donotoperate
themachine;seekshelter.
SlopeOperation
Slopesareamajorfactorrelatedtoloss-of-controland
tip-overaccidents,whichcanresultinsevereinjuryordeath.
Allslopesrequireextracaution.
Donotoperatethemachineonhillsidesorslopes
exceedingtheanglesrecommendedinthefollowingtable.
FrontFacing
Uphill
RearFacingUphill
SideFacingUphill
16°16°16°
Note:SeealsotheSlopeIndicator(page7).
Operateupanddownslopeswiththefrontendof
themachineuphill.
Removeobstaclessuchasrocks,treelimbs,etc.fromthe
workarea.Watchforholes,ruts,orbumps,asuneven
terraincouldoverturnthemachine.Tallgrasscanhide
obstacles.
UseonlyToro-approvedaccessories.Accessoriescan
changethestabilityandtheoperatingcharacteristics
ofthemachine.Warrantymaybevoidedifusedwith
unapprovedaccessories.
Keepallmovementsonslopesslowandgradual.Donot
makesuddenchangesinspeedordirection.
Avoidstartingorstoppingonaslope.Ifthemachine
losestraction,proceedslowly,straightdowntheslope.
Avoidturningonslopes.Ifyoumustturn,turnslowly
andkeeptheheavyendofthemachineuphill.
Donotoperateneardrop-offs,ditches,orembankments.
Themachinecouldsuddenlyturnoverifatrackgoes
overtheedgeofaclifforditch,orifanedgecavesin.
Donotoperateonwetgrass.Reducedtractioncould
causesliding.
Donotparkthemachineonahillsideorslopewithout
loweringthegrindertothegroundandchockingthe
tracks.
MaintenanceandStorage
Disengagethehydraulics,lowerthegrinder,stopthe
engine,andremovethekey.Waitforallmovementto
stopbeforeadjusting,cleaning,orrepairing.
Cleandebrisfromthegrinder,drives,mufers,andengine
tohelppreventres.Cleanupoilorfuelspillage.
Lettheenginecoolbeforestoringanddonotstorenear
ame.
Donotstorefuelnearamesordrainindoors.
Parkthemachineonlevelground.Neverallowuntrained
personneltoservicethemachine.
Usejackstandstosupportcomponentswhenrequired.
Carefullyreleasepressurefromcomponentswithstored
energy.
Disconnectthebatteryorremovethesparkplugwires
beforemakinganyrepairs.Disconnectthenegative
terminalrstandthepositivelast.Reconnectpositive
rstandnegativelast.
Keephandsandfeetawayfrommovingparts.Ifpossible,
donotmakeadjustmentswiththeenginerunning.
Keepallpartsingoodworkingconditionandallhardware
tightened.Replaceallwornordamageddecals.
Keepnutsandboltstight.Keepequipmentingood
condition.
Nevertamperwithsafetydevices.
Keepthemachinefreeofgrass,leaves,orotherdebris
build-up.Cleanupoilorfuelspillage.Allowthemachine
tocoolbeforestoring.
Useextracarewhenhandlinggasolineandotherfuels.
Theyareammableandvaporsareexplosive.
Useonlyanapprovedcontainer.
Neverremovethegascaporaddfuelwhenthe
engineisrunning.Allowtheenginetocoolbefore
refueling.Donotsmoke.
Neverrefuelthemachineindoors.
Neverstorethemachineorfuelcontainerinside
wherethereisanopename,suchasnearawater
heaterorfurnace.
Neverllacontainerwhileitisinsideavehicle,trunk,
pick-upbed,oranysurfaceotherthantheground.
Keepcontainernozzleincontactwiththetankduring
lling.
Stopandinspecttheequipmentifyoustrikeanobject.
Makeanynecessaryrepairsbeforerestarting.
UseonlygenuineTororeplacementpartstoensurethat
originalstandardsaremaintained.
Batterysafety:
Chargebatteriesinanopen,wellventilatedarea,away
fromsparkandames.Unplugthechargerbefore
connectingordisconnectingitfromthebattery.Wear
protectiveclothinganduseinsulatedtools.
5
Batteryacidispoisonousandcancauseburns.Avoid
contactwithskin,eyes,andclothing.Protectyour
face,eyes,andclothingwhenworkingwithabattery.
Batterygasescanexplode.Keepcigarettes,sparks
andamesawayfromthebattery.
Keepyourbodyandhandsawayfrompinholeleaks
ornozzlesthatejecthighpressurehydraulicuid.Use
cardboardorpapertondhydraulicleaks;neveruse
yourhands.Hydraulicuidescapingunderpressurecan
penetrateskinandcauseinjuryrequiringsurgerywithina
fewhoursbyaqualiedsurgeonorgangrenemayresult.
SoundPressure
Thisunithasasoundpressurelevelattheoperator’searof91
dBA,whichincludesanUncertaintyValue(K)of1dBA.
Soundpressurelevelwasdeterminedaccordingtothe
proceduresoutlinedinENISO11201.
Thesoundpressurelevelwillvarydependingonconditions.
SoundPower
Thisunithasasoundpowerlevelof109dBA,whichincludes
anUncertaintyValue(K)of3.75dBA.
Thesoundpowerlevelwasdeterminedwithnoload
accordingtotheproceduresoutlinedinISO3744.
Hand-ArmVibrationLevel
DeclaredinaccordancewithEN12096
Measuredvibrationlevelforrighthand=2.2m/s
2
Measuredvibrationlevelforlefthand=2.3m/s
2
UncertaintyValue(K)=1.2m/s
2
Measuredvaluesweredeterminedaccordingtotheprocedures
outlinedinENISO20643.
6
SlopeIndicator
G01 1841
Figure3
Thispagemaybecopiedforpersonaluse.
1.Todeterminethemaximumslopeyoucansafelyoperatethemachineon,refertoSlopeOperation(page5).Usetheslope
indicatortodeterminethedegreeofslopeofhillsbeforeoperating.Donotoperatethismachineonaslopegreaterthanthat
speciedinSlopeOperation(page5).Foldalongtheappropriatelinetomatchtherecommendedslope.
2.Alignthisedgewithaverticalsurface,atree,building,fencepole,etc.
3.Exampleofhowtocompareslopewithfoldededge.
7
SafetyandInstructionalDecals
Safetydecalsandinstructionsareeasilyvisibletotheoperatorandarelocatednearanyareaofpotential
danger.Replaceanydecalthatisdamagedorlost.
93–6686
1.Hydraulicoil
2.ReadtheOperator's
Manual.
93-7321
1.Cutting/dismembermenthazardofhandsandfeet,rotating
knives/blades—stayawayfrommovingparts.
93-7814
1.Entanglementhazard,belt—stayawayfrommovingparts.
93-9084
1.Liftpoint
2.Tie-downpoint
93-9363
1.Parkingbrake3.Unlocked
2.Locked
100-4650
1.Crushinghazardofhand—keepbystandersasafedistance
fromthemachine.
2.Crushinghazardoffoot—keepbystandersasafedistance
fromthemachine.
107-9366
1.Thrownobjecthazard—keepbystandersasafedistance
fromthemachine.
115-2047
1.Warning—donottouchthehotsurface.
8
115-4020
1.Turnright3.Reverse
2.Forward
4.Turnleft
117–2718
BatterySymbols
Someorallofthesesymbolsareonyourbattery
1.Explosionhazard
6.Keepbystandersasafe
distancefromthebattery.
2.Nore,opename,or
smoking.
7.Weareyeprotection;
explosivegasescan
causeblindnessandother
injuries
3.Causticliquid/chemical
burnhazard
8.Batteryacidcancause
blindnessorsevereburns.
4.Weareyeprotection9.Flusheyesimmediately
withwaterandgetmedical
helpfast.
5.ReadtheOperator's
Manual.
10.Containslead;donot
discard.
121–4402
1.Pushforwardtolowerthe
stumpgrinder
3.Pullbacktoraisethe
stumpgrinder
2.Moverighttomovethe
stumpgrindertotheright
4.Movelefttomovethe
stumpgrindertotheleft
121–4381
1.Engine—start
6.Slow
2.Engine—run
7.On
3.Engine—stop
8.Choke
4.Fast
9.Off
5.Engine—run
10.ReadtheOperators
Manualbeforestarting
theengine—1.Ensure
thetractioncontrolisin
Neutral;2.Movethe
throttletoFast,theChoke
toon,anddonottouchthe
joystick;3.Turnthekeyto
starttheengine.)
9
119-4606
1.Warning—readtheOperator'sManual.
5.Explosionandelectricshockhazard—donotdiginareaswith
buriedutilitylines;contactlocalpowerorganizationsbefore
digging.
2.Cutting/dismembermenthazard;grinder—keepbystandersa
safedistancefromthemachine;donotoperatethegrinder
headwhiletransportingthemachine.
6.Tipping/crushinghazard—lowerthecutterheadwhen
operatingonslopes.
3.Warning—stayawayfrommovingparts;waitforallmoving
partstostop.
7.Explosionhazard,fueling—stoptheengineandextinguish
allameswhenfueling.
4.Warning—donotoperatethismachineunlessyouaretrained.
8.Warning—lowerthegrinderhead,settheparkingbrake(if
applicable),stoptheengine,removetheignitionkeybefore
leavingthemachine.
121–4382
1.ReadtheOperator’sManualforinformationonoperatingthe
grinder—1)Grindhorizontallyalongtheedgeofthestump;2)
Lowerthegrinderslightlyintothestump;3)Grindhorizontally
downtogroundlevel;4)Movethegrinderforward.
3.1)Topowerthegrinder,pressthesafetylockandthetrigger
together;2)Tokeepthegrinderrunning,holdthetrigger.
2.Donotstartgrindinginthemiddleofthestump;startgrinding
attheedgeofthestump.
10
Setup
CheckingFluidLevels
Beforestartingtheengineforthersttime,check
theengineoilandhydraulicuidlevels;referto
CheckingtheEngineOilLevel(page16)and
CheckingtheHydraulicFluidLevel(page36)formore
information.
ChargingtheBattery
Chargethebattery;refertoChargingtheBattery(page29)for
moreinformation.
OpeningtheLiftValve
Beforeyoucanraisethegrinderandmovethemachine,
youmustopentheliftvalvelocatedunderthecontrolpanel
(Figure4).Turntheknobcounterclockwisetoallowyouto
liftthegrinder.Thefurtheryouturntheknobthefasterthe
headwillraiseandlowerwhenactivated.
Figure4
ProductOverview
Figure5
1.Controlpanel
3.Engine
5.Grinder
2.Chipshield
4.Battery6.Track
Controls
Becomefamiliarwithallthecontrols(Figure6)beforeyou
starttheengineandoperatethemachine.
Figure6
1.Keyswitch
6.Referencebar
2.Throttlelever
7.Reversesafetyplate
3.Chokelever8.Grindercontrollever
4.Hourmeter9.Handle
5.Tractioncontrol
KeySwitch
Thekeyswitchhasthreepositions:off,run,andstart.
Tostarttheengine,rotatethekeytothestartposition.Release
thekeywhenenginestartsanditwillmoveautomaticallyto
therunposition.
Tostoptheengine,rotatethekeytotheoffposition.
11
ThrottleLever
Movethecontrolforwardtoincreasetheenginespeedand
rearwardtodecreasespeed.
ChokeLever
Beforestartingacoldengine,movethechokeleverforward.
Aftertheenginestarts,regulatethechoketokeeptheengine
runningsmoothly.Assoonaspossible,movethechokelever
allthewayrearward.
Note:Awarmenginerequireslittleornochoking.
HourMeter
Whentheengineisoff,thehourmeterdisplaysthenumber
ofhoursofoperationthathavebeenloggedonthemachine.
ReferenceBar
Whendrivingthemachine,usethereferencebarasahandle
andaleveragepointforcontrollingthetractioncontrol.To
ensuresmooth,controlledoperation,donottakebothhands
offofthereferencebarwhileoperatingthemachine.
ParkingBrake
Toengagetheparkingbrake,lifttheleverupwards.To
disengagetheparkingbrake,pushtheleverdownwards.
Figure7
1.Parkingbrakelever
TractionControl
Figure8
1.Referencebar(doesnotmovetogiveyouareferencepoint
andaxedhandletoholdwhileoperatingthetractionunit)
2.Tractioncontrol(movestocontrolthemachine)
Tomoveforward,movethetractioncontrolforward
(Figure9).
Figure9
Tomoverearward,movethetractioncontrolrearward
(Figure10).Whenreversing,lookbehindfor
obstructionsandkeepyourhandsonthereference
bar(Figure8).
Figure10
Toturnright,rotatethetractioncontrolclockwise
(Figure11).
12
G008131
Figure11
Toturnleft,rotatethetractioncontrolcounterclockwise
(Figure12).
G008132
Figure12
Tostop,releasethetractioncontrol(Figure8).
Note:Thefartheryoumovethetractioncontrolinany
direction,thefasterthemachinewillmoveinthatdirection.
GrinderControlLever
Operatethegrinderusingthegrindercontrolleverasfollows:
Tostartthegrinder(Figure13),presstheredbuttonon
thetopofthelever,thensqueezethetrigger.Oncethe
grinderhasstarted,youcanreleasetheredbutton.
Tostopthegrinder(
Figure13),releasethetriggerfor
morethanahalfsecond.
Note:Ifyouareoperatingthegrinderandmomentarily
releasethetrigger(i.e.,lessthanahalfsecond)thegrinder
willcontinueoperation.
Figure13
1.Neutral3.Runthegrinder
2.Startthegrinder4.Stopthegrinder
Toraisethegrinder,pullbackonthelever(Figure14).
13
Figure14
Tolowerthegrinder,pushtheleverforward(Figure15).
Figure15
Torotatethegrindertotherightorleft,movetheleverin
thedesireddirection.
Figure16
Lift/LowerSpeedControl
Youcanchangethespeedthegrinderheadraisesandlowers
usingthelift/lowerspeedcontrol,locatedundertheright
sideofthecontrolpanel(Figure17).Rotatethedialcounter
clockwisetoincreasethespeedorclockwisetoreducethe
speed.
Ifyoueverneedtostopthemachinewiththegrinderhead
raised,turnthecontroldialallthewayclockwisetolockthe
grinderheadbeforeleavingthemachineorperformingany
maintenance
CAUTION
IfyouleavethegrinderheadintheUpposition
withoutturningthelift/lowerspeedcontroldialall
thewayclockwise,thegrindercouldlowercrushing
youorbystanders.
Wheneverpossible,lowerthegrindertotheground
beforestoppingtheengine.Ifyoumusthave
thegrinderheadraised,turnthelift/lowerspeed
controldialallthewayclockwisetolockthegrinder.
14
Figure17
Specications
Note:Specicationsanddesignaresubjecttochange
withoutnotice.
Width
86cm(34inches)
Length
241cm(95inches)
Height
130cm(51inches)
Weight
794kg(1750lb)
Attachments/Accessories
AselectionofToroapprovedattachmentsandaccessoriesis
availableforusewiththemachinetoenhanceandexpand
itscapabilities.ContactyourAuthorizedServiceDealeror
Distributororgotowww.Toro.comforalistofallapproved
attachmentsandaccessories.
Operation
Note:Determinetheleftandrightsidesofthemachine
fromthenormaloperatingposition.
Important:Beforeoperating,checkthefuelandoil
level,andremovedebrisfromthemachine.Also,ensure
thattheareaisclearofpeopleanddebris.Youshould
alsoknowandhavemarkedthelocationsofallutility
lines.
AddingFuel
Useunleadedgasoline(87pumpoctaneminimum).Leaded,
regulargasolinemaybeusedifunleadedisnotavailable.
DANGER
Incertainconditions,gasolineisextremely
ammableandhighlyexplosive.Areorexplosion
fromgasolinecanburnyouandothersandcan
damageproperty.
Fillthefueltankoutdoors,inanopenarea,
whentheengineiscold.Wipeupanygasoline
thatspills.
Neverllthefueltankinsideanenclosedtrailer.
Donotllthefueltankcompletelyfull.Add
gasolinetothefueltankuntilthelevelis1/4to
1/2inch(6to13mm)belowthebottomofthe
llerneck.Thisemptyspaceinthetankallows
gasolinetoexpand.
Neversmokewhenhandlinggasoline,andstay
awayfromanopenameorwheregasoline
fumesmaybeignitedbyaspark.
Storegasolineinanapprovedcontainerand
keepitoutofthereachofchildren.Neverbuy
morethana30-daysupplyofgasoline.
Donotoperatewithoutentireexhaustsystemin
placeandinproperworkingcondition.
15
DANGER
Incertainconditionsduringfueling,static
electricitycanbereleasedcausingasparkwhich
canignitethegasolinevapors.Areorexplosion
fromgasolinecanburnyouandothersandcan
damageproperty.
Alwaysplacegasolinecontainersontheground
awayfromyourvehiclebeforelling.
Donotllgasolinecontainersinsideavehicleor
onatruckortrailerbedbecauseinteriorcarpets
orplastictruckbedlinersmayinsulatethe
containerandslowthelossofanystaticcharge.
Whenpractical,removegas-poweredequipment
fromthetruckortrailerandrefueltheequipment
withitswheelsontheground.
Ifthisisnotpossible,thenrefuelsuch
equipmentonatruckortrailerfromaportable
container,ratherthanfromagasolinedispenser
nozzle.
Ifagasolinedispensernozzlemustbeused,
keepthenozzleincontactwiththerimofthe
fueltankorcontaineropeningatalltimesuntil
fuelingiscomplete.
Important:Donotusemethanol,gasolinecontaining
methanol,orgasoholcontainingmorethan10%ethanol
becausethefuelsystemcouldbedamaged.Donotmix
oilwithgasoline.
UsingStabilizer/Conditioner
Useafuelstabilizer/conditionerinthemachinetokeep
gasolinefreshduringstorageof90daysorless.Forlonger
storageitisrecommendedthatthefueltankbedrained.
Important:Donotusefueladditivescontaining
methanolorethanol.
Addthecorrectamountofgasstabilizer/conditionertothe
gas.
Note:Afuelstabilizer/conditionerismosteffectivewhen
mixedwithfreshgasoline.Tominimizethechanceofvarnish
depositsinthefuelsystem,usefuelstabilizeratalltimes.
FillingtheFuelTank
1.Parkthemachineonalevelsurface,lowerthegrinder,
andstoptheengine.
2.Removethekeyandallowtheenginetocool.
3.Cleanaroundthefueltankcapandremoveit
(
Figure18).
Figure18
1.Fueltankcap2.Fuelgauge
4.Addunleadedgasolinetothefueltank,untilthelevelis
1/4to1/2inchbelowthebottomofthellerneck.
Important:Thisspaceinthetankallowsgasoline
toexpand.Donotllthefueltankcompletelyfull.
5.Installthefueltankcapsecurely.
6.Wipeupanygasolinethatmayhavespilled.
CheckingtheEngineOilLevel
Beforeyoustarttheengineandusethemachine,
checktheoillevelintheenginecrankcase;referto
CheckingtheEngineOilLevel(page23).
StartingandStoppingthe
Engine
StartingtheEngine
1.MovethethrottlelevermidwaybetweenSlowandFast
positions(Figure19).
16
Figure19
1.Throttlelever3.Key
2.Chokelever
2.MovethechokelevertotheOnposition(Figure19).
Note:Awarmorhotenginemaynotrequirechoking.
3.TurnthekeytotheOnposition(Figure19).Whenthe
enginestarts,releasethekey.
Important:Donotengagethestarterformore
than10secondsatatime.Iftheenginefailsto
start,allowa30secondcool-downperiodbetween
attempts.Failuretofollowtheseinstructionscan
burnoutthestartermotor.
4.GraduallymovethechokelevertotheOffposition
(
Figure19).Iftheenginestallsorhesitates,engagethe
chokeagainuntiltheenginewarmsup.
5.Movethethrottlelevertothedesiredsetting
(Figure19).
Important:Iftheengineisrunathighspeeds
whenthehydraulicsystemiscold(i.e.,whenthe
ambientairtemperatureisnearfreezingorlower),
hydraulicsystemdamagecouldoccur.When
startingtheengineincoldconditions,allowthe
enginetoruninthemiddlethrottlepositionfor
2to5minutesbeforemovingthethrottletofast
(rabbit).
Note:Iftheoutdoortemperatureisbelowfreezing,
storethemachineinagaragetokeepitwarmerand
aidinstarting.
StoppingtheEngine
1.Stopthegrinderandlowerittotheground.
2.MovethethrottlelevertotheSlowposition(Figure19).
3.Turnthekeyoff(
Figure19).
Note:Iftheenginehasbeenworkinghardorishot,
letitidleforaminutebeforeturningtheignitionkey
off.Thishelpscooltheenginebeforeitisstopped.In
anemergency,theenginemaybestoppedimmediately.
4.Removethekey.
StoppingtheMachine
Tostopthemachine,releasethetractioncontrol,movethe
throttlelevertoslow(turtle),lowerthegrindertotheground,
stoptheengine,andremovethekey.
CAUTION
Achildoruntrainedbystandercouldattemptto
operatethemachineandbeinjured.
Removethekeyfromtheswitchwhenleavingthe
machine,evenifjustforafewseconds.
MovingaNon-functioning
Machine
Important:Donottoworpullthemachinewithoutrst
openingthetowvalves,orthehydraulicsystemwillbe
damaged.
1.Stoptheengine.
2.Removethebottomshield.
3.Usingawrench,turnthetowvalvesonthehydraulic
motorstwicecounter-clockwise(
Figure20).
Figure20
1.Towvalves
4.Installthebottomshieldandtowthemachineas
required.
5.Whenthemachinehasbeenrepaired,closethetow
valvesbeforeoperatingit.
17
GrindingaStump
DANGER
Thisproductiscapableofamputatinghandsand
feet.
Stayintheoperator'spositionwhilethegrinder
isrunningandkeepawayfromthegrinder.
Keepallbystandersasafedistancefromthe
grinder.
Stopthegrinderimmediatelyifanypeopleor
animalsentertheworkarea.
WARNING
Grindingastumpwillthrowwoodchips,soil,and
otherdebrisintotheairwhichcouldinjureyouor
bystanders.
Alwayswearahardhatandafullfaceshield
whenusingthegrinder.
Keepallbystandersasafedistancefromthe
grinder.
WARNING
Thegrinderisveryloudwhencuttingastumpand
candamageyourears.
Alwayswearhearingprotectionwhenusingthe
grinder.
1.Starttheengine,raisethegrinder,setthethrottlelever
totheFastposition,andmovethemachinetothe
stumptobeground.
2.Usethegrindercontrolleverandthetractioncontrol
topositionthegrindertoonesideofthefrontof
thestump,aboutaninchbelowthetopofthestump
surface.
3.Startthegrinderandwaitforittogetuptofullspeed.
4.Usingthegrindercontrollever,swingthegrinder
slowlyacrossthefaceofthestump,cuttingawaya
swathofchips(Figure21).
Important:Thegrinderwillautomaticallyslow
downthespeedatwhichitswingsintothestump
tomaintaintheoptimumywheelspeedandnot
bogdowninthewood.
Figure21
5.Lowerthegrinderaboutaninchandswingitback
overthestump.
6.Repeatstep5untilyouhavereachedgroundlevel.
7.Raisethegrindersothatitisaboutaninchbelowthe
topoftheremainingstump,movethemachineforward
afewinchesandrepeatsteps4through6.
8.Repeatsteps4through7untilyouhavegroundoff
theentirestump.
9.Ifthereareanylargerootstobeground,positionthe
grinderovereachrootandusethetractioncontroland
grindercontroltomovethegrinderalongtheroot,
grindingitaway.
SecuringtheMachinefor
Transport
Whentransportingthemachineonatrailer,alwaysusethe
followingprocedure:
Important:Donotoperateordrivethemachineon
roadways.
1.Stoptheengine.
2.Lowerthegrinder.
3.Securethemachinetothetrailerwithchainsorstraps
usingthetie-down/liftloopsatthefrontandrearof
themachine(Figure22andFigure23).Refertoyour
localordinancesfortrailerandtie-downrequirements.
18
Figure22
1.Fronttie-downloop
Figure23
1.Reartie-downloops
LiftingtheMachine
Youcanliftthemachineusingthetie-down/liftloopsaslift
points(
Figure22andFigure23).
OperatingTips
Cleantheareaoftrash,branchesandrocksbefore
operatingtopreventequipmentdamage.
Alwaysusefullthrottle(maximumenginespeed)when
grinding.
Cuttheedgesofthestumpformoreefcientgrinding.
Onceyourcuttingswathiscloseto1/4ofthewheel
diameter(Figure21),liftthegrinder,moveforwardand
begincuttingontheedgeagain.
19
Maintenance
Note:Determinetheleftandrightsidesofthemachinefromthenormaloperatingposition.
RecommendedMaintenanceSchedule(s)
MaintenanceService
Interval
MaintenanceProcedure
Aftertherst50hours
Checkandadjustthetracktension.
Beforeeachuseordaily
Greasethemachine.(greaseimmediatelyaftereverywashing.)
Checktheengineoillevel.
Cleantheenginescreen.
Checktheconditionoftheteethandrotateorreplaceanythatarewornordamaged.
Removedebrisfromthemachine.
Checkforloosefasteners.
Aftereachuse
Checktheconditionofandcleanthetracks.
Every25hours
Checkthebatteryelectrolytelevel.
Checkthehydraulicuidlevel.
Every100hours
Checkandadjustthetracktension.
Checkthehydrauliclinesforleaks,loosettings,kinkedlines,loosemounting
supports,wear,weather,andchemicaldeteriorationandrepairifnecessary.
Every150hours
Inspecttheprimarylter.
Changetheengineoil.Oillterisrecommended.(moreoftenindirtyordusty
conditions)
Replacethefuellter.(moreoftenindirtyordustyconditions).
Cleantheengineoilcooler.
Every200hours
Replacethehydrauliclter.
Every250hours
Checkandgreasetheroadwheels.
Every300hours
Replacetheprimaryairlter.(moreoftenindustyorsandyconditions)
Checktheinnerairlter.
Changetheengineoillter.
Every400hours
Changethehydraulicuid.
Every600hours
Replacetheinnerairlter.
Replaceandgapthesparkplugs.
Every1,500hours
Replaceallmovinghydraulichoses.
Yearlyorbeforestorage
Checkandadjustthetracktension.
Touchupchippedpaint
Important:Refertoyour
Engine Operator's Man ual
foradditionalmaintenanceprocedures.
CAUTION
Ifyouleavethekeyintheignitionswitch,someonecouldaccidentlystarttheengineandseriouslyinjure
youorotherbystanders.
Removethekeyfromtheignitionanddisconnectthewirefromthesparkplugbeforeyoudoany
maintenance.Setthewireasidesothatitdoesnotaccidentallycontactthesparkplug.
20
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Toro STX-38 Stump Grinder User manual

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