Yazoo/Kees ZMKW4817 User manual

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Parts manual
Models:
MANUAL NO. 112685 REV. 01 (12/16/05)
ZMKW48171 / 968999297
ZMKW48192 / 968999328
ZMKW52212 / 968999329
ZMKH52232 / 968999330
ZMKH61251 / 968999498
2
MODEL NUMBER _______________________________
SERIAL NUMBER _______________________________
DATE PURCHASED _____________________________
DEALER ADDRESS _____________________________
NOTES:
©2005 Yazoo/Kees Power Equipment. All rights reserved.
Beatrice, NE. Printed in U.S.A.
3
SECTION
PAGE
HYDRAULIC ASSEMBLY (TL).......................................................................................................... 4
HYDRAULIC ASSEMBLY (TE) ......................................................................................................... 5
DECK LIFT ASSEMBLY................................................................................................................... 6
FRAME ASSEMBLY ........................................................................................................................ 7
SEAT ASSEMBLY
MODELS: ZMKW48192 / 968999328, ZMKW52212 / 968999329, ZMKH52232 / 968999330,
ZMKH61251 / 968999498............................................................................................................ 8
SEAT ASSEMBLY
MODEL: ZMKW48171 / 968999297 ............................................................................................ 9
KAWASAKI 125 ENGINE ASSEMBLY, MODEL: ZMKW48171 / 968999297 .................................... 10
KAWASAKI ENGINE ASSEMBLY, MODELS: ZMKW48192 / 968999328,
ZMKW52212 / 968999329.......................................................................................................... 11
KOHLER ENGINE ASSEMBLY, MODEL: ZMKH52232/ 968999330 .................................................. 12
KOHLER ENGINE ASSEMBLY, MODEL - ZMKH61251 / 968999498................................................ 13
MOTION CONTROL ASSEMBLY...................................................................................................... 14
PARK BRAKE ASSEMBLY (TL)....................................................................................................... 15
PARK BRAKE ASSEMBLY (TE) ...................................................................................................... 16
CASTER ARM
MODELS: ZMKW48192 / 968999328, ZMKW52212 / 968999329, ZMKH52232 / 968999330 ....... 17
CASTER ARM
MODEL: ZMKW48171 / 968999297 ............................................................................................. 18
CASTER ARM
MODEL - ZMKH61251 / 968999498 ............................................................................................. 19
48” DECK ASSEMBLY..................................................................................................................... 20
52” DECK ASSEMBLY..................................................................................................................... 21
61” DECK ASSEMBLY..................................................................................................................... 22
WIRING ASSEMBLIES .................................................................................................................... 23
DECAL ASSEMBLY......................................................................................................................... 24
LIFT PEDAL ..................................................................................................................................... 25
ROPS (ROLL OVER PROTECTION SYSTEM)................................................................................. 26
ACCESSORIES:
COLLECTION SYSTEM:
HOOD ASSEMBLY.................................................................................................................. 27
HITCH ASSEMBLY.................................................................................................................. 28
BLOWER ASSEMBLY ............................................................................................................ 29
WEIGHT KIT............................................................................................................................ 30
MOUNTING KIT ....................................................................................................................... 31
BAG ASSEMBLY .................................................................................................................... 32
DRIVE KIT - 48” DECK ............................................................................................................ 33
DRIVE KIT - 52” DECK ............................................................................................................ 34
DRIVE KIT - 61” DECK ............................................................................................................ 35
MULCHING KIT - 48” DECK ........................................................................................................ 36
MULCHING KIT - 52” DECK ........................................................................................................ 37
MULCHING KIT - 61” DECK ........................................................................................................ 37
PREMIUM SUSPENSION SEAT................................................................................................. 37
WIRING DIAGRAM .......................................................................................................................... 38-39
PARTS DESCRIPTION ..................................................................................................................... 40-44
CONTENTS
NOTE: ALL FASTENERS ARE GRADE 5 UNLESS OTHERWISE SPECIFIED.
4
HYDRAULIC ASSEMBLY (TL)
110837
105168
976978 (x8)
101237 (x4)
103116 (x4)
112671 (x2)
103117 (x6)
101238 (x5)
103118 (x8)
REF.
REF.
990582 (x4)
MODELS: ZMKW48192 / 968999328, ZMKW52212 / 968999329,
ZMKH52232 / 968999330, ZMKH61251 / 968999498
990588
976979
990517
101331
102236
103427
976998
990550
103433
106896 (x4)
103119 (x8)
103118 (x8)
102396 (x4)
103115 (x4)
101202
990580 (x6)
990052 (x8)
990598 (x8)
103316
103119 (x8)
103117 (x6)
101238 (x5)
990580 (x6)
106933
990072 (x2)
990052 (x8)
103117 (x6)
101238 (x5)
103118 (x8)
101165
103118 (x8)
102606
103117 (x6)
104722
103118 (x8)
111814
103118 (x8)
101238 (x5)
112671 (x2)
103117 (x6)
990546 (x4)
101177 (x2)
103117 (x6)
103118 (x8)
103116 (x4)
101237 (x4)
103119 (x8)
106896 (x4)
101238 (x5)
103119 (x8)
102396 (x4)
103115 (x4)
105024
101176
102717 (x4)
106887
990613
103256
990730
976688
976695
104388
990546
5
HYDRAULIC ASSEMBLY (TE)
MODEL: ZMKW48171 / 968999297
103316
976978 (x2)
101331
102236
103427
976998
990550
103433
103119 (x8)
102396 (x4)
103115 (x4)
103119 (x8)
101237 (x4)
103116 (x4)
106896 (x4)
106896 (x4)
103118 (x8)
103117 (x6)
103117 (x6)
101238 (x5)
101238 (x5)
103118 (x8)
110837
103118 (x8)
103118 (x8)
101202
105168
990580 (x6)
990580 (x6)
990052 (x6)
103118 (x8)
105024
990598 (x8)
103118 (x8)
111814
104722
102606
103117 (x6)
106933
990072 (x2)
990052 (x6)
103117 (x6)
101238 (x5)
101165
103118 (x8)
101238 (x5)
103117 (x6)
103119 (x8)
101237 (x4)
103116 (x4)
112671 (x2)
112671 (x2)
103118 (x8)
101238 (x5)
103117 (x6)
990582 (x4)
103119 (x8)
102396 (x4)
103115 (x4)
990546 (x4)
101177 (x2)
101176
103256
976979
990613
990588
990730
990517
102717 (x4)
106887
976688
976695
104388
990546
6
DECK LIFT ASSEMBLY
101802 (x3)
990580 (x2)
103543 (x2)
106976
976979 (x3)
105059
976989
103543 (x2)
990637
101232 (x6)
108862
102515
103533
101050
101232 (x6)
101802 (x3)
990654 (x4)
102526
990365 (x6)
103534
106532
991043 (x4)
107032 RIGHT
101474 (x2)
977703 (x2)
102565 (x2)
990365 (x6)
977703 (x2)
101474 (x2)
101058
990761 (x2)
990637
101232 (x6)
976979 (x3)
990717 (x4)
102642
108349
104808 (x4)
104807 (x2)
101721 (x4)
106891 (x2)
991043 (x4)
107031 LEFT (NOT SHOWN)
7
MAIN FRAME ASSEMBLY
REF. BATTERY
977778 (x3)
108603
101768
102733
TO ENGINE
RIGHT
TANK
LEFT
TANK
101202
990580 (x4)
990052 (x4)
110074
106899
105024
110815
990717 (x14)
976934 (x8)
110814
110813 (x4)
105039 (x4)
105224
990580 (x10)
104525
990365
103275
976977 (x2)
107541
111148
990598 (x4)
990052 (x4)
990362 (x4)
990411 (x2)
990598 (x4)
111099
109376
108599
109376
990692 (x31)
108601
990692 (x31)
990209 (x6)
102587 (x5)
990717 (x14)
990209 (x6)
990692 (x31)
990692 (x31)
107271 (x2)
990692 (x31)
990717 (x14)
990692 (x31)
990184 (x9)
990692 (x31)
990184 (x9)
105169
105530
102679
912222 (x6)
104199 (x2)
990333 (x2)
990209 (x6)
990717 (x14)
990692 (x31)
102845 (x8)
990692 (x31)
102502 (x6)
108575
102519 (x2)
104197
976998 (x2)
108350 RIGHT
108351 LEFT (NOT SHOWN)
976934 (x8)
102619 (x2)
106188 (x2)
105451 RIGHT
105452 LEFT (NOT SHOWN)
976934 (x8)
990187 (x2)
990692 (x31)
105527
912222 (x6)
102650 (x2)
8
SEAT ASSEMBLY
MODELS: ZMKW48192 / 968999328, ZMKW52212 / 968999329,
ZMKH52232 / 968999330, ZMKH61251 / 968999498
TORQUE 49-55 FT./LBS.
111946 COMPLETE
112034 (x2)
112035 RIGHT
112036 LEFT
112037
110644
110645
110816
110819 (x2)
990365 (x5)
990717 (x4)
110646
990870 (x2)
111026 SEAT BELT
108745 SWITCH/SNAP MOUNT KIT
103424 DECAL, Y/K, BACK OF SEAT
NOT SHOWN:
9
SEAT ASSEMBLY
MODEL: ZMKW48171 / 968999297
108744
110644
990870 (x2)
110646
100143 (x2)
110645
110821
990839 (x2)
107523
110819 (x2)
990365 (x5)
102593 (x4)
104411 (x4)
NOT SHOWN:
111026 SEAT BELT
104392 SEAT HARNESS
976856 WIRE TIE
103424 DECAL, Y/K, BACK OF SEAT
10
KAWASAKI 125 ENGINE ASSEMBLY
TO FUEL
FILTER
TO FUEL
VALVE
TO BATTERY
TO STARTER
CHAMFER SIDE UP
TOWARD ENGINE
PULLEY SIDE DOWN
990669 (x4)
MODEL: ZMKW48171 / 968999297
TORQUE TO
50 FT./LBS.
107271 (x10)
107271 (x10)
105281
990717 (x22)
976978 (x5)
101714
990072 (x2)
990053 (x2)
105637
105804
106819
912757
106992
105637
990247
991120
990717 (x22)
990717 (x22)
990692 (x10)
106961 (x4)
106957 (x2)
990692 (x10)
990209 (x8)
990209 (x8)
102335
990692 (x10)
990692 (x10)
106961 (x4)
990717 (x22)
102757 CABLE, POSITIVE
102759 INSULATOR (x2)
NOT SHOWN:
109867
106962
WHITE
VIOLET
GRAY
GRAY
GRAY
WHITE
VIOLET
104415
11
KAWASAKI ENGINE ASSEMBLY
TO FUEL
FILTER
TO FUEL
VALVE
TO BATTERY
TO STARTER
CHAMFER SIDE UP
TOWARD ENGINE
PULLEY SIDE DOWN
WHITE
VIOLET
GRAY
GRAY
GRAY
WHITE
VIOLET
MODELS: ZMKW48192 / 968999328, ZMKW52212 / 968999329
TORQUE TO
50 FT./LBS.
107271 (x10)
107271 (x10)
990692 (x10)
990692 (x10)
990692 (x10)
990692 (x10)
990209 (x7)
990209 (x7)
106961 (x4)
106961 (x4)
106962
106957 (x2)
106957 (x2)
102335
990717 (x22)
990717 (x22)
990717 (x22)
990717 (x22)
106819
990669 (x4)
990717 (x22)
109867
105281
101714
976978 (x5)
990072 (x2)
990053 (x2)
912757
106992
105637
105637
106880
990247
991120
102757 CABLE, POSITIVE
102759 INSULATOR (x2)
NOT SHOWN:
104415
12
KOHLER ENGINE ASSEMBLY
TO FUEL
FILTER
TO FUEL
VALVE
TO ENGINE
CHAMFER SIDE UP
TOWARD ENGINE
PULLEY SIDE DOWN
WHITE
VIOLET
RED
RED
WHITE
VIOLET
MODEL ZMKH52232 / 968999330
TORQUE TO
50 FT./LBS.
912757
106992
106880
105637
990247
991120
105637
990669 (x4)
106819
104416
990692 (x6)
990209 (x6)
106961 (x4)
990717 (x20)
990717 (x20)
990692 (x6)
990209 (x6)
106957 (x2)
106961 (x4)
107271 (x10)
107271 (x10)
990692 (x6)
104980
990717 (x20)
990209 (x6)
101364
101362
990717 (x20)
990717 (x20)
13
KOHLER ENGINE ASSEMBLY
MODEL ZMKH61251 / 968999498
TO FUEL
FILTER
TO FUEL
VALVE
TO ENGINE
CHAMFER SIDE UP
TOWARD ENGINE
PULLEY SIDE DOWN
WHITE
VIOLET
RED
RED
WHITE
VIOLET
TORQUE TO
50 FT./LBS.
912757
112774
105406
990247
991120
990669 (x4)
106819
104416
990692 (x10)
990209 (x6)
106961 (x4)
990717 (x20)
990717 (x20)
990692 (x10)
990209 (x6)
106957 (x2)
106961 (x4)
107271 (x10)
107271 (x10)
990692 (x10)
104980
990717 (x20)
990209 (x6)
101364
101362
990717 (x20)
990717 (x20)
990692 (x10)
14
MOTION CONTROL ASSEMBLY
REF.
REF. BRAKE
LEVER WLDMT.
990563 (x4)
110638 (x2)
990184 (x7)
110811 (x2)
110607 (x4)
102592 (x2)
110827 LEFT
110606 (x2)
110607 (x4)
990730 (x6)
101949 (x2)
108659
104763 (x2)
111039
103003
976979 (x6)
976952 (x4)
111031 LEFT
102678 (x2)
101080 (x2)
110943 (x4)
110604 (x2)
991073 (x2)
110943 (x4)
110603 (x2) RIGHT
103547 (x2)
976998 (x2)
990184 (x7)
103264 (x2)
990223 (x6)
110826 RIGHT
990184 (x7)
104763 (x2)
111030 RIGHT
110943 (x4)
990196
108394
110607 (x4)
110607 (x4)
110606 (x2)
102593 (x4)
110811 (x2)
990184 (x7)
976934 (x4)
990717 (x4)
990692 (x2)
15
PARK BRAKE ASSEMBLY (TL)
102821 (x2)
106972 (x2)
106969
990563 (x4)
102797 (x2)
976979 (x4)
977703 (x4)
990365 (x2)
977465 (x2)
990155 (x10)
990517 (x3)
990517 (x3)
102817 (x2)
990155 (x10)
990365 (x2)
977703 (x4)
977465 (x2)
106971
990155 (x10)
977465 (x2)
977703 (x4)
990365 (x2)
105036
108616
101151
923787
108619
976978 (x2)
990580 (x2)
105029
990637
990613
976979
106883 (x2) COMPLETE (FOR MODELS:
ZMKW48192 / 968999328,
ZMKW52212 / 968999329,
ZMKH52232 / 968999330,
ZMKH61251 / 968999498
107431
105983 (FOR MODELS:
ZMKW48192 / 968999328,
ZMKW52212 / 968999329,
ZMKH52232 / 968999330,
ZMKH61251 / 968999498
912234
101332 (x8)
106989 (x2)
101331 (x4)
106990 (x2)
106791
990118
990517 (x4)
976998 (x2)
103547
106873 (x2)
102746 (x4)
990365 (x2)
990622 (x4)
990254 (x4)
990258 (x4)
110944 RIGHT
110945 LEFT
101468 (x2)
104288 (x2)
102822 (x2)
102415 (x2)
101173 (x8)
16
PARK BRAKE ASSEMBLY (TE)
923787
977465 (x2)
107432
109344
912234
108614 (x2) COMPLETE (FOR MODEL: ZMKW48171 / 968999297
976979 (x5)
102797 (x2)
990563 (x4)
108621
990563 (x4)
102797 (x2)
976979 (x5)
977703 (x2)
990365 (x2)
108637
990155
990365 (x2)
105036
108616
977465 (x2)
977703 (x2)
108619
101151
990580 (x2)
105029
976978 (x2)
976979 (x5)
990613
990637
990297 (x2)
101331 (x16)
103527 (x2)
101109 (x2)
990622 (x8)
108554 (x2)
101332 (x8)
101331 (x16)
17
CASTER ARM
MODELS: ZMKW48192 / 968999328, ZMKW52212 / 968999329,
ZMKH52233 / 968999330
102543 (x2)
102856
102535
102852
101474
102543 (x2)
102851
102889
990839 (x4)
100143 (x4)
108655
102538
101331
102855
104572 (COMPLETE)
102546
104573
102484 (x2) FLANGE BEARING
NOT SHOWN:912234
976997
18
CASTER ARM
MODEL: ZMKW48171 / 968999297
103300
108593
101474
101232 (x2)
101151
923787
100143 (x4)
990839 (x4)
101232 (x2)
103228
101331
101907
106993 (COMPLETE)
106995
912234
102484 (x2)
106994
101872
19
CASTER ARM
MODEL: ZMKH61251 / 968999498
102543 (x2)
102535
102852
102889
101474
102543 (x2)
102851
102538
990839 (x4)
100143 (x4)
108597
101331
102855
104572 (COMPLETE)
102546
104573
102856
102485 (x2) FLANGE BEARING
102484 (x2) END CAPS
NOT SHOWN:
976997
912234
20
48” DECK ASSEMBLY
HUB DOWN
976998 (x5)
108766 (x3)
990247 (x3)
106504 (x3)
107276 (x3)
103258
976979 (x11)
990517 (x9)
103257 (x2)
103256
103295 (x2)
990582
990517 (x9)
103257 (x2)
990550
101331
976998 (x5)
103230
103427
102892 (x2)
108905 LEFT
108903 RIGHT
(NOT SHOWN)
990517 (x9)
976979 (x11)
104236
102754 (x3)
990184 (x6)
990692 (x6)
102643 (x2)
102698 (x3)
990517 (x9)
976979 (x11)
102243
103433
990799 (x6)
976934 (x4)
105448
990184 (x6)
990692 (x6)
990799 (x6)
105444
990799 (x6)
102612 (x2)
913010
990717 (x14)
990839 (x8)
108754 (x2)
108758 (x2)
108450
108772 (x3)
990627 (x14)
100340 (x3)
977326
108754 (x2)
108758 (x2)
108449
108759
990333 (x3)
103299 (x3)
111949
990627 (x14)
107351
105746
976934 (x4)
102619 (x2)
990184 (x6)
108350 RIGHT
108351 LEFT (NOT SHOWN)
976998 (x5)
104199 (x2)
990333 (x3)
104197
102641 (x4)
101175 (x8)
102582 (x8)
990839 (x8)
101369 DECAL, 48”
NOT SHOWN:
/