Instruction
Manual
Active Cable
Extension
between
maXYmos MEM
and DIM
DIM Cable
Extender
Type 1200A163
DIM_002-745e-09.15
Foreword
DIM_002-745e-09.15 Page 1
Foreword
This instruction manual applies to the DIM Cable Extender
Type 1200A163.
This instruction manual must be stored for future reference
and be available at the site of operation when needed.
The specifications in this manual can change at any time
without prior notification. Kistler reserves the right to
improve and to change the product for the purpose of
technical progress without the obligation to inform persons
and organizations as the result of such changes.
Original language of these operating instructions: German
©2015 Kistler Gruppe. All rights reserved.
Kistler Group
Eulachstrasse 22
8408 Winterthur
Switzerland
Phone +41 52-224 11 11
Fax +41 52-224 14 14
www.kistler.com
Product Center
Torque Sensors, NC Joining Systems,
Force-Displacement Monitoring, Test Stand Systems
Kistler Lorch GmbH
Maierhofstrasse 35
73547 Lorch
Germany
Phone +49 7172-184 0
Fax +49 7172-184 400
DIM Cable Extender, Type 1200A163
Page 2 DIM_002-745e-09.15
Index
1.Introduction ................................................................................................................................... 3
2.Important Notes ............................................................................................................................. 4
2.1For Your Safety .................................................................................................................... 4
2.2Unpacking ..................................................................................................................... ....... 5
2.3Transport and Storage .......................................................................................................... 5
2.4Intended Operation .............................................................................................................. 5
2.5Service .................................................................................................................................. 5
2.6Declaration of Conformity .................................................................................................... 6
2.7Electromagnetic Compatibility (EMC) ................................................................................... 7
2.8Tips for Using the Instruction Manual .................................................................................. 7
2.9Disposal Instructions for Electronic Devices .......................................................................... 7
3.Basic Information about the Device ............................................................................................... 8
3.1Device Model / Ordering Key .............................................................................................. 8
3.2Included Accessories ............................................................................................................. 8
3.3Optional Accessories ............................................................................................................ 8
3.4System Description ............................................................................................................... 9
4.Operation ..................................................................................................................................... 10
4.1Installation and Wiring ....................................................................................................... 10
5.Display Operation ........................................................................................................................ 11
5.1Home Icon ......................................................................................................................... 11
5.2‘Connections‘ Window ....................................................................................................... 11
5.3Display Setup Window ....................................................................................................... 12
5.4Bookmarks Window ........................................................................................................... 13
6.Description of Connections .......................................................................................................... 14
6.1Operating Voltage Input X1 ............................................................................................... 14
6.2Ethernet Connection X2 ..................................................................................................... 14
6.3Display Connection X3 ....................................................................................................... 15
7.General Technical Data ................................................................................................................ 16
8.Index Directory ............................................................................................................................. 17
Total Pages 19
Introduction
DIM_002-745e-09.15 Page 3
1. Introduction
We thank you for your decision to purchase a quality
Kistler product. Please read through this Instruction Manual
carefully in order to make best use of the versatile features
of your product.
To the extent permitted by law Kistler does not accept any
liability if this instruction manual is not followed or
products other than those listed under Accessories are
used.
Kistler offers a wide range of products for use in measuring
technology:
Piezoelectric sensors for measuring force, torque, strain,
pressure, acceleration, shock, vibration and acoustic-
emission
Strain gage sensor systems for measuring force and
torque
Piezoresistive pressure sensors and transmitters
Signal conditioners, indicators and calibrators
Electronic control and monitoring systems as well as
software for specific measurement applications
Data transmission modules (telemetry)
Electromechanical NC joining modules and force-
displacement monitors
Test stand systems for electric motors and gear units for
laboratory, manufacturing, and quality assurance
Kistler also develops and produces measuring solutions for
the application fields engines, vehicles, manufacturing,
plastics and biomechanics sectors.
Our product and application brochures will provide you
with an overview of our product range. Detailed data
sheets are available for almost all products.
If you need additional help beyond what can be found
either on-line or in this manual, please contact Kistlers
extensive support organization.
DIM Cable Extender, Type
1200A163
Page 4 DIM_002-745e-09.15
2. Important Notes
You must heed the following notes; these are provided for
your personal safety when working with DIM Cable
Extender Typ 1200A163 nd ensure long, trouble free
operation.
2.1 For Your Safety
The device has been constructed and tested in compliance
with EN publication 61010-1 (safety regulations for
electronic measuring instruments); it was in safe and
proper technical condition when leaving our factory.
Keeping the device in this condition and ensuring hazard-
free operation require that all procedures and warning
comments included in this instruction manual be observed.
Also adhere to the local safety regulations which govern
the handling of electrical and electronic devices.
If it can be assumed that hazard-free operation of the
instrument is no longer possible, it must be taken out of
operation and secured against accidental operation.
Safe o
p
eration is not
p
ossible,
if the device has visible damage,
if the device does not function correctly, after extended
storage in unfavourable conditions, after heavy transport
loads.
If, after the above listed attributes, a safe operation is no
longer guaranteed, then the device must be returned
immediately for repair to the responsible Kistler sales
company or representative.
When opening covers or removing parts, live parts can be
exposed, as long as the device is connected to power.
Service and repair work on live parts, opened devices are
not permitted. However, if such work is unavoidable, it
should only be carried out by trained personnel, who are
familiar with the associated risks.
Important Notes
DIM_002-745e-09.15 Page 5
2.2 Unpacking
Check all instrument
p
ackaging for damage in transit.
Notify the shipping company and the responsible
Kistler Sales Company or representative of any such
damage.
Please check the shi
p
ment before beginning with the
setup of the instrument system. If any part is missing,
please contact the responsible Kistler Sales Company
or representative.
2.3 Transport and Storage
If the device must be transported or stored for an extended
time, the following safety precautions must be taken:
The temperature should be in the range between −10
and 70 °C.
The sensor connections must be covered with a dust
cap.
The surroundings should be as dry as possible and free
of vibrations.
Store the device so that there is not pressure on either
the front or rear plates.
The device, as long as it is not being used, should be
stored in the original packaging if possible.
2.4 Intended Operation
The device must be installed so that the mains switch and
the power cable connected at the power connection
socket, located on the rear plate of the device, are not
restricted and can be accessed at any time.
Only operate the device in dry areas and at altitudes ≤
2000 m. The operating temperature range (nominal
temperature range) is 10 – 40 °C. The maximum relative
humidity can be 80 % at temperatures up to 31 °C,
linearly decreasing to 50 % at 40 °C.
2.5 Service
The outside of the device is normally cleaned with a soft,
non-woven dusting cloth.
DIM Cable Extender, Type
1200A163
Page 6 DIM_002-745e-09.15
2.6 Declaration of Conformity
Important Notes
DIM_002-745e-09.15 Page 7
2.7 Electromagnetic Compatibility (EMC)
The unit is designed to be ä-compliant. This instrument
fulfills safety engineering requirements with respect to
electromagnetic compatibility in accordance with EN
61000-6-2 (noise immunity) and EN 61000-6-4 (noise
immunity in the industrial sector).
The respective conformity declaration is enclosed in the
annex to this instruction manual.
2.8 Tips for Using the Instruction Manual
Report any transport damage to the freight forwarder
and to Kistler Lorch GmbH.
Kee
p
this instruction manual in a secure location
where it is available at all times. If the manual is lost,
please contact the responsible Kistler Sales Company
or representative and ask for a replacement.
Instrument modifications (rebuilds, retrofits, etc.)
normally also result in changes to the instruction
manual. In this event, inquire into the updating
options for your documentation from the responsible
Kistler Sales Company or representative.
2.9 Disposal Instructions for Electronic Devices
Do not discard old electronic instruments in municipal
trash. For disposal at end of life, please return this
product to an authorized local electronic waste disposal
service or contact the nearest Kistler Instrument sales
office for return instructions.
As consisting of wood, cardboard and plastics
(Styrofoam, PE, ...), the packaging can be recycled or
properly disposed of at any appropriate location without
a problem. For environmental reasons, you should
refrain from returning the packaging.
DIM Cable Extender, Type
1200A163
Page 8 DIM_002-745e-09.15
3. Basic Information about the Device
3.1 Device Model / Ordering Key
The complete type designation of the DIM Cable Extender
is reflected in the ordering key as follows:
Ordering key:
DIM Cable Extende
r
Type 1200A163
3.2 Included Accessories
The DIM Cable Extender is supplied including:
O
p
erating voltage connector
with junction box 55145411
3.3 Optional Accessories
Dis
p
lay module 5877AZ000
Ethernet cable RJ45 5.0m
crossover 1200A49
Power su
pp
ly unit 90 - 240
VAC/24 VDC ready for
connection max. 30 VA,
Euro/UK/USA/Australian
connector
5779A3
Basic Information about the Device
DIM_002-745e-09.15 Page 9
3.4 System Description
The DIM Cable Extender Type 1200A163 is composed of a
compact housing with an integrated mounting plate that
can be inserted and screwed in place at the back panel of
the maXYmos DIM Type 5877AZ000 display. This
connection establishes direct contact between the display
connector and the DIM Cable Extender.
The DIM Cable Extender houses an active electronic
system designed to transfer the volume of display content,
touch positions or USB data to one or several maXYmos TL
/NC measurement modules via Ethernet cable. The use of
this extender all but eliminates the limitation of Ethernet
connections that must not exceed a specific length.
The DIM Cable Extender brings up an on-screen menu on
the display that allows the user to select the desired
content of a measurement module to be shown. The
selected measurement module receives the touch
information of the display along with the data stored on a
USB memory stick inserted at the display.
Voltage to the DIM Cable Extender is supplied to the
device's operating voltage connection and ranges between
18 V and 30 V. The DIM Cable Extender also supplies the
display with power.
DIM Cable Extender, Type
1200A163
Page 10 DIM_002-745e-09.15
4. Operation
4.1 Installation and Wiring
The DIM Cable Extender Type 1200A163 is inserted into
the rear panel of the maXYmos DIM Type 5877AZ000
display and fixed in place with two screws.
The network cable necessary to connect the measurement
modules (daisy chaining measurement modules or
connecting them using an Ethernet switch is possible) is
inserted into the Ethernet port. The voltage supply is
provided at the DIM Cable Extender with a range between
18 V and 30 V. The DIM Cable Extender also supplies the
display with power.
+24 V
Display Operation
DIM_002-745e-09.15 Page 11
5. Display Operation
5.1 Home Icon
After plugging in the DIM Cable Extender at the display
and establishing the operating voltage, you will see the
Home icon of the DIM Cable Extender in the top left
corner.
The remaining portion of the screen is reserved for
operating the on-screen controls of the measurement
module (and remains black until a measurement module
has been connected). A tap on the Home icon at the top
left opens the ‘Connections’ window of the DIM Cable
Extender on the left side of the screen.
5.2 ‘Connections‘ Window
The ’Connections’ window vertically lists any previously
defined measurement modules and their IP addresses. A
tap on the corresponding IP address establishes a
connection to the designated measurement module and
shows the screen content for this module on the display.
The ‘Connections’ window subsequently closes
automatically, leaving only the Home icon in the top left
corner.
If you merely wish to close the ‘Connections’ window, tap
either on the ‘Back’ button or on any other area
of the measurement module's screen content.
Home icon
DIM Cable Extender, Type
1200A163
Page 12 DIM_002-745e-09.15
5.3 Display Setup Window
A tap on the ‘Setup’ button opens the ‘Display
setup’ window of the DIM Cable Extender (the ‘Display
setup’ tab at the top is in the foreground).
This window shows the network settings of the DIM Cable
Extenders in the ‘Network Settings’ section.
The parameter settings can be modified by tapping on the
corresponding field. A virtual keyboard that lets you enter
the settings pops up on the display. You confirm and
discard your input by tapping on the checkmark icon
and the cross icon , respectively.
It is also possible to obtain the network settings
automatically by DHCP with a tap on the empty box
at ‘DHCP’. This will place a checkmark in the box
(DHCP active).
If you want to apply the settings modified in the ‘Display
Setup’ window of the Cable Extender, tap on the ‘Apply’
button at the lower edge of the screen. Tap on
the ‘Cancel’ button to discard the settings.
Tapping either of the two buttons will hide the ‘Display
Setup’ window, while the ‘Connections’ window remains
on the left side of the screen, providing additional selection
or setting options.
Display Operation
DIM_002-745e-09.15 Page 13
5.4 Bookmarks Window
The ‘Connections’ window lists the measurement modules
that can be selected by their IP address. Use the
‘Bookmarks’ window area to add or remove additional
measurement modules.
You open the ‘Bookmarks’ window by tapping on the
corresponding tab in the top portion of the screen (when in
‘Display Setup’ mode).
The input fields show the same IP addresses of the
measurement modules as the ‘Connections’ window in the
left portion of the screen.
If you wish to add an additional measurement module, tap
on an empty area and enter the IP address of the
measurement module. A virtual keyboard that lets you
enter the settings pops up on the display. You confirm and
discard your input by tapping on the checkmark icon
and the cross icon , respectively.
If you wish to remove an already existing measurement
module, tap on the corresponding IP address and delete
the address using the ‘CLR’ key on the virtual
keyboard. Next, the change is confirmed or discarded
again (not erased).
If you want to apply the settings modified in the
‘Bookmarks’ window of the Cable Extender, tap on the
’Apply’ button at the lower edge of the screen.
Tap on the ‘Cancel’ button to discard the
settings. Tapping either of the two buttons will hide the
‘Bookmarks’ window, while the ‘Connections’ window
remains on the left side of the screen, providing additional
selection or setting options.
The number of displayed measurement modules changes
depending on whether you added or removed additional
modules.
DIM Cable Extender, Type
1200A163
Page 14 DIM_002-745e-09.15
6. Description of Connections
6.1 Operating Voltage Input X1
Pin Assi
g
nment Function Pin
O
p
erating voltage 24 VDC 1
3-
p
in
p
lug connecto
r
GND 2
WAGO 734-163 Shielding (housing) 3
6.2 Ethernet Connection X2
Pin Assi
g
nment Function Pin
Ethernet 10/100 RX 1
RJ-45 RX 2
TX 3
5 4
4 5
TX 6
8 7
7 8
Description of Connections
DIM_002-745e-09.15 Page 15
6.3 Display Connection X3
Pin assi
g
nment Function Pin
Display connection LVDS_TX2+ 1
HD-DSUB 26 LVDS_TX2– 2
LVDS_CLK+ 3
LVDS_CLK– 4
BLEN 5
N.C. 6
N.C. 7
N.C. 8
+24 V_OUT 9
LVDS_TX1+ 10
LVDS_TX1– 11
LVDS_TX3+ 12
LVDS_TX3– 13
PWREN 14
N.C. 15
N.C. 16
N.C. 17
N.C. 18
LVDS_TX0+ 19
LVDS_TX0– 20
USB_HOST_D1+ 21
USB_HOST_D1– 22
PWM 23
5 VA 24
GND 25
GND 26
X3
DIM Cable Extender, Type
1200A163
Page 16 DIM_002-745e-09.15
7. General Technical Data
Voltage su
pp
ly VDC 18 ... 30
O
p
erating tem
p
erature range °C 0 ... 45
Power consum
p
tion:
DIM Cable Extender only W ≤4
Total
(inserted in maXYmos DIM)
W≤24
Dimensions including mounting
plate
mm 197x163x26.5
Protection class
(connector and cable running
downwards)
IP 53
Index Directory
DIM_002-745e-09.15 Page 17
8. Index Directory
B
Basic Information ............................................. 8
D
Declaration of Conformity ............................... 6
Description of Connections ............................. 14
Device Model/Ordering Key ............................. 8
Device models .................................................. 8
Display Connection X3 ................................... 15
Display Operation .......................................... 11
Disposal Instructions for Electronic Devices ....... 7
E
Electromagnetic Compatibility (EMC) .............. 7
EMC ................................................................. 7
Ethernet Connection X2 ................................. 14
F
For Your Safety ................................................. 4
H
help .................................................................. 3
Home Icon ...................................................... 11
I
Important Notes ............................................... 4
Included Accessories ......................................... 8
Installation and Wiring ................................... 10
Intended Operation ......................................... 5
Introduction ..................................................... 3
O
Operating Voltage Input X1........................... 14
Operation ...................................................... 10
Optional Accessories ........................................ 8
S
storing ............................................................. 5
System Description .......................................... 9
T
Technical Data ............................................... 16
Transport and Storage ..................................... 5
U
Unpacking ....................................................... 5
W
Window "Bookmarks" ................................... 13
Window "Connections" ................................ 11
Page 1/2
DIM Cable Extender
1200A163_003-221e-09.15
The information corresponds to the current state of knowledge. Kistler reserves
the right to make technical changes without advance notice. Liability for the
consequential damages arising from the application of Kistler products is excluded.
XY Monitoring
©2015, Kistler Group, Eulachstrasse 22, 8408 Winterthur, Switzerland
Tel. +41 52 224 11 11, Fax +41 52 224 14 14, info@kistler.com, www.kistler.com
Kistler is a registered trademark of Kistler Holding AG.
As an Active Cable Extension between
maXYmos MEM and DIM Display
The DIM Cable Extender Type 1200A163 is used as an
active cable extension between maXYmos TL Type 5877A…,
maXYmos NC Type 5847A… measurement modules and
the maXYmos DIM Type 5877AZ000 display. The DIM cable
extender facilitates data exchange between the measurement
module and the display via Ethernet.
• Option to select several measurement modules on the
display
• Supports mixed operation between maXYmos TL and NC
• Straightforward installation of the DIM Cable Extender
directly at the display (DIM)
• Transfer of screen content, touch and USB data via Ethernet
cable
Description
The DIM Cable Extender Type 1200A163 is composed
of a compact housing with an integrated mounting plate
that can be inserted at the back panel of the maXYmos
DIM Type 5877AZ000 display. This connection establishes
direct contact between the display connector and the DIM
Cable Extender.
The DIM Cable Extender houses an active electronic system
designed to transfer the volume of display content, touch
positions or USB data to one or several measurement modules
via Ethernet cable. The use of this extender all but eliminates
the limitation of Ethernet connections that must not exceed a
specific length.
The DIM Cable Extender brings up an on-screen menu on the
display that allows the user to select the desired content of a
measurement module to be shown. The selected measurement
module receives the touch information of the display along
with the data stored on a USB memory stick inserted at the
display.
Type 1200A163
General Technical Data
Power supply VDC 18 ... 30
Operating temperature range °C 0 ... 45
Power consumption:
DIM Cable Extender only W ≤4
Total (inserted in maXYmos DIM) W ≤24
Dimensions including mounting plate mm 197x163x26.5
Degree of protection
(connector and cable running downwards) IP 53
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