Perrot Hydra M VAC Operating instructions

TDP062e.doc Rev.02.06.2014 Page1/21



PerrotREGNERBAUCALWGmbHIndustriestraße19‐29/D‐75382Althengstett/Germany

Phone:0049‐7051‐162‐0/Fax:0049‐7051‐162–133

E‐mail: [email protected]/E‐mailTechnicalDepartment:[email protected]

OperatingManual



Pop‐upSprinkler



HydraM(W)VAC



PERROT



TDP062e.doc Rev.02.06.2014 Page2/21

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PerrotREGNERBAUCALWGmbHIndustriestraße19‐29/D‐75382Althengstett/Germany

Phone:0049‐7051‐162‐0/Fax:0049‐7051‐162–133

E‐mail: [email protected]/E‐mailTechnicalDepartment:[email protected]



Contents



1 SAFETY...................................................................................................................................................3

1.1 HOWINSTRUCTIONSAREMARKEDINTHISMANUAL.............................................................................................3

1.2 HAZARDSOFIGNORINGSAFETYINSTRUCTIONS...................................................................................................3

2 DESCRIPTION.........................................................................................................................................4

3 INSTALLATION.......................................................................................................................................5

4 SPECIALTOOLS.......................................................................................................................................5

5 COMMISSIONING/PREPARINGFORWINTER.........................................................................................6

5.1 COMMISSIONING.........................................................................................................................................6

5.2 PREPARINGFORWINTER................................................................................................................................7

6 SETTINGIRRIGATIONSECTOR.................................................................................................................7

7 REPLACINGTHENOZZLE.......................................................................................................................10

7.1 ADJUSTINGTHEINLETNOZZLE .......................................................................................................................12

7.2 FITTINGTHESPRINKLERINSERT......................................................................................................................13

8 VALVEINSERTREMOVAL/INSTALLATION............................................................................................14

8.1 TAKINGOUTTHEVALVE...............................................................................................................................14

8.2 TAKINGOUTTHECOARSEFILTER–ONLYIFSEENTOBEDIRTY..............................................................................15

8.3 FITTINGCOARSEFILTER................................................................................................................................16

8.4 FITTINGTHEVALVE.....................................................................................................................................16

8.5 FITTINGTHESPRINKLERINSERT......................................................................................................................17

9 CONTROLUNITREMOVAL/INSTALLATION..........................................................................................18

9.1 TAKINGOUTTHECONTROLUNIT....................................................................................................................18

9.2 FITTINGTHECONTROLUNIT..........................................................................................................................19

10 REMOVAL/FITTINGOFMANUALOPENINGANDPRESSUREREGULATINGINSERTS...........................19

10.1 REMOVALOFMANUALOPENINGANDPRESSUREREGULATINGINSERTS..................................................................19

10.2 FITTINGMANUALOPENINGANDPRESSUREREGULATINGINSERTS.........................................................................20

11 MAINTENANCE.................................................................................................................................20

12 TROUBLESHOOTING.........................................................................................................................21

12.1 MALFUNCTIONS.........................................................................................................................................21

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PerrotREGNERBAUCALWGmbHIndustriestraße19‐29/D‐75382Althengstett/Germany

Phone:0049‐7051‐162‐0/Fax:0049‐7051‐162–133

E‐mail: [email protected]/E‐mailTechnicalDepartment:[email protected]



1 Safety



Thisoperating&safetymanualcontainsfundamentaladvicetobeheededduring

installationandoperation.Itisthereforeimperativethatthefitterandrelevant

engineer/operatorreadthismanualthoroughlypriortocommissioningandoperation.



Pleasefollowboththegeneralsafetyinstructions specifiedinthis‘safety’sectionandthe

specificsafetywarningsincludedinothersections.



1.1 Howinstructionsaremarkedinthismanual



Safetyinstructionsthat,ifignored,could endanger human life or limbaremarkedwiththe

general"danger"symbol:



"Warning"isprintednexttoinstructionsthat,ifignored,couldbehazardoustothesprinkler

anditsoperation.





1.2 Hazardsofignoringsafetyinstructions



Failing to heed the safety instructions may result in danger to life and limb, harm to the

environmentand/ordamagetothedevice.Failingtoheedthesafetyinstructionsmaylead

tothelossofanyrighttoclaim

compensation.

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PerrotREGNERBAUCALWGmbHIndustriestraße19‐29/D‐75382Althengstett/Germany

Phone:0049‐7051‐162‐0/Fax:0049‐7051‐162–133

E‐mail: [email protected]/E‐mailTechnicalDepartment:[email protected]



2 Description

Viewfromabove



Leftstop

position

adjuster

screw

Rightstop

position

adjuster

screw

Plugfordecoder

control



Directionof

nozzleopening

Pressure

regulatorscrew

Manualopening

Housingcover

Guidehousing

Protectivehousing

S

idevie

w

Guidegrooveforlid

dismantling

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PerrotREGNERBAUCALWGmbHIndustriestraße19‐29/D‐75382Althengstett/Germany

Phone:0049‐7051‐162‐0/Fax:0049‐7051‐162–133

E‐mail: [email protected]/E‐mailTechnicalDepartment:[email protected]



3 Installation



 Thoroughlyflushthepipelinebeforeinstallingthesprinkler

 SealconnectingthreadwithTeflontape.

 Note: Part‐circlesprinklersmustbesetupinsuchawaythatthe‘ ’mark

   isalignedinastraightlinefromtheleftsideoftheirrigationsector.



4 Specialtools



KeyforcoarsefilterHydraM+S Disassemblyofcoarsefilter



RT14930

Retainerforsprinklerhead

HydraL/M/S

Changingnozzle



RT14031

FlushingequipmentHydraM Flushingpipes



RT14934

Wrenchforchangingnozzles Changingnozzles



ZB98276

Retainingringlifter Disassemblyofvalve



RT17839

Retainingringcollet Assemblyofvalve



RT17844

Alignment

Leftsideofirrigationsector

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PerrotREGNERBAUCALWGmbHIndustriestraße19‐29/D‐75382Althengstett/Germany

Phone:0049‐7051‐162‐0/Fax:0049‐7051‐162–133

E‐mail: [email protected]/E‐mailTechnicalDepartment:[email protected]



5 Commissioning/Preparingforwinter



5.1 Commissioning



a) Checkelectricalfunction:

Beforeopeningwatersupplytothesprinkler,activatecoilviathecontrolmodule.

Thesoundofa‘click’onthecoilletsyoudetermineifthesprinkler’selectrical

functionisworkingcorrectly(theclickiscausedbytherotorbeingactivated).

b) Makesurethat‘Manualopening’issettoAUTO(turnscrewfor‘Manualopening’

roundtotheleftasfarasitwillgo).

Onthissetting,wheneveritisnotswitchedonthesprinklerisguaranteedtoclose

followingthesupplyofwater.

c) Slowlyopenwatersupplytothevalveuntiloperatingpressureispresent.The

sprinklermaybrieflyopenbutshouldthencloseautomaticallyafternomorethan30

seconds.

d) Oncethewatersupplyisopenandthemaximumoperatingpressurehasbeen

reached,checksprinklerandconnectionforleaks.

e) Checksprinklerisworkingflawlessly:

Opensprinklerusing‘Manualopening’byturningthescrewfor‘Manualopening’to

thepositionbetweenAUTOandOFF(approx.1revolution).Sprinklerheadrisesand

beginstorotate.



     Donotstandfacingthenozzleopening!



Setdesiredoutputpressurebyturningthe‘Pressureregulatorscrew’totheright(‐)

asfarasitwillgo(minimumpressure).Theoutputpressureisnowsetto

approximately3bar.Ifyouturnthe‘Pressureregulatorscrew’onecomplete

revolutiontotheleft(+),theoutputpressurewillgoupby1bar.

f) Close‘Manualopening’andputintheAUTOposition(seepoint5b).

Sprinklershouldstopthethroughflowofwaterwithin30seconds.

g) Performstepse)andf)againrepeatedlyuntilthisfunctionsareflawlessly.

h) Checkagainthatthesprinklerisworkingcorrectlybystartingitelectricallyfromthe

controlmodule.

TDP062e.doc Rev.02.06.2014 Page7/21



PerrotREGNERBAUCALWGmbHIndustriestraße19‐29/D‐75382Althengstett/Germany

Phone:0049‐7051‐162‐0/Fax:0049‐7051‐162–133

E‐mail: [email protected]/E‐mailTechnicalDepartment:[email protected]



5.2 Preparingforwinter

 Beforetheonsetofanywinterfrosts,thesprinklerneedstobeemptied.Todothis,a

powerfulcompressorneedstobeattachedtothepipelinenetwork.Thenopenthe

valveonthesprinklerandkeepitopensuntilnothingbutaircomesoutofthenozzle.

 Electricallyactivatethesolenoidseveraltimessothatanyresidualwaterispushed

outofthecoilcavity.

Duringwintertimeitisrecommendedtoactivatethesolenoidforabout1minute2

timesperweek.



Thismodeldoesnothaveadischargevalveandcantherefore

notbe

emptiedthetraditionalwaybygravity.



6 Settingirrigationsector

(Part‐circlesprinklersonly)



 Settheleftsidestoppositionusing: 



Leftstoppositioncanbeadjustedby+/‐90°







Note:

Onecompleterevolutionofthe

adjusterscrewadjuststhesector

stoppositionby60°

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

PerrotREGNERBAUCALWGmbHIndustriestraße19‐29/D‐75382Althengstett/Germany

Phone:0049‐7051‐162‐0/Fax:0049‐7051‐162–133

E‐mail: [email protected]/E‐mailTechnicalDepartment:[email protected]



 Setrightsidestoppositionusing: 



Rightstoppositioncan

besettoawateringsectorof30°to330°.



   



Note: Thesprinklerhasafactorysettingof180°

TDP062e.doc Rev.02.06.2014 Page9/21



PerrotREGNERBAUCALWGmbHIndustriestraße19‐29/D‐75382Althengstett/Germany

Phone:0049‐7051‐162‐0/Fax:0049‐7051‐162–133

E‐mail: [email protected]/E‐mailTechnicalDepartment:[email protected]



Note: Inordertospeedupthesettingoftheirrigationsector,thesprinklerheadcan

bemanuallyturnedforwardwiththerotatingdirection..

DONOTTURNBACK!



 



Rightstop

position

thefactorysettingof

therightsectorstopis

accordingthissketch

Leftstopposition

TDP062e.doc Rev.02.06.2014 Page10/21



PerrotREGNERBAUCALWGmbHIndustriestraße19‐29/D‐75382Althengstett/Germany

Phone:0049‐7051‐162‐0/Fax:0049‐7051‐162–133

E‐mail: [email protected]/E‐mailTechnicalDepartment:[email protected]

7 Replacingthenozzle



Ensuresprinklerisnotunderpressure.



 Usingabigscrewdriver,unclipthelid

 Usingascrewdriver,removewhiteretainingring.

  

 Pullsprinklerinsertoutofthehousing

 Pushdowntheflangeandsecuretheheadwiththeretainer

 

 

Retainingring

Guidegroovefor

liddismantling

TDP062e.doc Rev.02.06.2014 Page11/21



PerrotREGNERBAUCALWGmbHIndustriestraße19‐29/D‐75382Althengstett/Germany

Phone:0049‐7051‐162‐0/Fax:0049‐7051‐162–133

E‐mail: [email protected]/E‐mailTechnicalDepartment:[email protected]



 Takeoffsprinklerheadcoverbyleveringthecoverupatthenotchusingasmall

screwdriver.

 Rotatenozzletotheleftusingpliersandthenpullout.

 Optionallythesprinklercanbeassembledwithatailnozzle.Thisnozzlecanbe

refittedor/andalsoclosedwithacorrespondingplug.

 PutO‐ringoverthenewnozzle

   

and,reversingtheprocedure,re‐installinthesprinklerhead.



 Fitcoverintosprinklerhead’ssnap‐inconnectionbyfirstpushingitasfarasitwillgo

againstthesideoppositethenozzleandthensnappingitcompletelyintoplaceon

thenozzleside.



 



O‐Ring

Nozzle

TDP062e.doc Rev.02.06.2014 Page12/21



PerrotREGNERBAUCALWGmbHIndustriestraße19‐29/D‐75382Althengstett/Germany

Phone:0049‐7051‐162‐0/Fax:0049‐7051‐162–133

E‐mail: [email protected]/E‐mailTechnicalDepartment:[email protected]



7.1 Adjustingtheinletnozzle



Therecommendedrotationalspeedismaintainedbycorrectlyadjustingtheinletnozzle.

Adjustasfollows:

 Takeoffinletnozzleandfiltertogetherbyusingascrewdrivertoleveruptheinlet

nozzleatthenotch.

 Snapinletnozzlebackontothesprinklermodulesothattheelongatedribispointing

tothenozzlediameterbeingused.





    



Note: Ifyouwantahigherrotationalspeed,theribmustbepointingtoasmaller

diameterthanthatofthenozzleactuallybeingused.

View

f

romabove

Inletnozzle

Turbine

Sprinkler

insert

Rib

Strainer

Inletnozzle

White

forHydraXS4

Black

forHydraS+HydraXS



5+



6

Red forHydraM



TDP062e.doc Rev.02.06.2014 Page13/21



PerrotREGNERBAUCALWGmbHIndustriestraße19‐29/D‐75382Althengstett/Germany

Phone:0049‐7051‐162‐0/Fax:0049‐7051‐162–133

E‐mail: [email protected]/E‐mailTechnicalDepartment:[email protected]



7.2 Fittingthesprinklerinsert



 FitO‐ringontoflangeandlightlygreaseforeasierassembly.

 Fitsprinklermoduleinsidehousing.

Ensurecorrectalignment.







  



 Pushflangedownasfarasitwillgo.

 Fitretainingring.

Retainingringmustbefullyinsertedintotheslot.



 Unclipsnap‐fitlidfromthehousing.

 Checksprinklerisworkingproperlyasperpoint’s5b‐5f.



Guideribs

Guidehousing

Sprinkler

insert

TDP062e.doc Rev.02.06.2014 Page14/21



PerrotREGNERBAUCALWGmbHIndustriestraße19‐29/D‐75382Althengstett/Germany

Phone:0049‐7051‐162‐0/Fax:0049‐7051‐162–133

E‐mail: [email protected]/E‐mailTechnicalDepartment:[email protected]

8 Valveinsertremoval/installation



Ensuresprinklerisnotunderpressure.



 Usingabigscrewdriver,unclipthelid

 Usingascrewdriver,removewhiteretainingring



 Pullsprinklerinsertoutofthehousing



8.1 Takingoutthevalve



 Takeoffretainingringbyhelpofretainingringlifter(seechapter4).

 Screwvalvelifter/coarsefilterwrenchontovalveinsert’sstudsandmanually

tighten.

 Pulloutvalveinsertcompletewithvalvelifterandunscrew.Valveinsertisnowheld

onhollowscrewbyO‐ringonly.

Retainingring

Hollowscrew

Retainingring

TDP062e.doc Rev.02.06.2014 Page15/21



PerrotREGNERBAUCALWGmbHIndustriestraße19‐29/D‐75382Althengstett/Germany

Phone:0049‐7051‐162‐0/Fax:0049‐7051‐162–133

E‐mail: [email protected]/E‐mailTechnicalDepartment:[email protected]



8.2 Takingoutthecoarsefilter–onlyifseentobedirty



 Insertvalvelifter/coarsefilterwrenchintothefilter’sslots,turnandpullout.

 Insertflushingequipmentandfixwithretainingring.

 Flushsprinkler/pipesthoroughly



TDP062e.doc Rev.02.06.2014 Page16/21



PerrotREGNERBAUCALWGmbHIndustriestraße19‐29/D‐75382Althengstett/Germany

Phone:0049‐7051‐162‐0/Fax:0049‐7051‐162–133

E‐mail: [email protected]/E‐mailTechnicalDepartment:[email protected]

8.3 Fittingcoarsefilter



 Takeoffflushingequipment.

 EnsurethatthreadandO‐ringareclean.

 LightlysmearO‐ringwithacid‐freegrease.

 Putcoarsefilterinplaceandmanuallytightenusingcoarsefilterwrench.



8.4 Fittingthevalve



Beforefittingthevalve,checkthevalveinsert–especiallyaroundthevalve

seat–foranydirtordamage!



 Screwcleanedornewvalveinsertontothevalvelifteragainandfitintothesprinkler

housing.

Ensureitisfittedinthecorrectposition!









Hollowscrew Entryfor

hollowscrew

TDP062e.doc Rev.02.06.2014 Page17/21



PerrotREGNERBAUCALWGmbHIndustriestraße19‐29/D‐75382Althengstett/Germany

Phone:0049‐7051‐162‐0/Fax:0049‐7051‐162–133

E‐mail: [email protected]/E‐mailTechnicalDepartment:[email protected]



 Insertretainingringbyhelpofretainingringcollet(seechapter4).



Retainingringmustbefullyinsertedintotheslots!



 





8.5 Fittingthesprinklerinsert



 FitO‐ringontoflangeandlightlygreaseforeasierassembly.

 Installsprinklerinsertinsidehousing.

Ensureitisfittedcorrectlyaligned!



 



Guiderib

Guidehousing

Sprinkler

insert

Retainingring

TDP062e.doc Rev.02.06.2014 Page18/21



PerrotREGNERBAUCALWGmbHIndustriestraße19‐29/D‐75382Althengstett/Germany

Phone:0049‐7051‐162‐0/Fax:0049‐7051‐162–133

E‐mail: [email protected]/E‐mailTechnicalDepartment:[email protected]



 Pushflangedownasfarasitwillgo.

 Fitretainingring.

Retainingringmustbefullyinsertedintotheslot.



 Clipinsnap‐fitlid.

 Checksprinklerisworkingproperlyasperpoints5b‐5e.



9 Controlunitremoval/installation



Ensuresprinklerisnotunderpressure.



9.1 Takingoutthecontrolunit



 Usingabigscrewdriver,unclipthelid

 Unclipcontrolunitfromprotectivecasingandliftup.

 Twistoutcoil.

 Whenreplacingthecontrolunit,cutoffthehosesascloseaspossibletotheunit’s

nozzle.



Controlunit

Sprinkler

TDP062e.doc Rev.02.06.2014 Page19/21



PerrotREGNERBAUCALWGmbHIndustriestraße19‐29/D‐75382Althengstett/Germany

Phone:0049‐7051‐162‐0/Fax:0049‐7051‐162–133

E‐mail: [email protected]/E‐mailTechnicalDepartment:[email protected]



9.2 Fittingthecontrolunit



 Whenbuyingareplacement,thecontrolunitissuppliedwithplug‐and‐socket

connections.Pushhosesintoplug‐innozzlesasfarastheywillgoandensurethatthe

mountingringspringsback.

Pleaseensurethatthehosesarefittedinthecorrectposition.Otherwise

thesprinklerwillnotwork.

 Screwincoil.

 Clipcontrolunitintoprotectivecasing.

 Usingabigscrewdriver,clipoffthesnap‐fitlid.

 Checksprinklerisworkingproperlyasperpoints5b–5f.



10 Removal/fittingofmanualopeningand

pressureregulatinginserts



Ensuresprinklerisnotunderpressure.



10.1 Removalofmanualopeningandpressureregulatinginserts



 Usingabigscrewdriver,unclipthesnapfitlidfromthehousing.

 Unclipcontrolunitfromprotectivecasingandliftup.

 UsinganSW19flatspanner,twistout

manualopeningandpressureregulator

screws.



Coil

Controlunit

TDP062e.doc Rev.02.06.2014 Page20/21



PerrotREGNERBAUCALWGmbHIndustriestraße19‐29/D‐75382Althengstett/Germany

Phone:0049‐7051‐162‐0/Fax:0049‐7051‐162–133

E‐mail: [email protected]/E‐mailTechnicalDepartment:[email protected]

10.2 Fittingmanualopeningandpressureregulatinginserts



 SetmanualopeningtoAutoandpressureregulatorintotheminus(‐)position(turn

totheleftasfarasitwillgo)andscrewinusinganSW19flatspanner.

 Clipcontrolunitintoprotectivecasing.

 Unclipthesnapfitlidfromthehousing.

 Checksprinklerisworkingproperlyasperpoints5b–5f.

 Setmanualopening/pressureregulatorscrewstodesiredposition.



11 Maintenance



 Cutsprinklerhousingfreeofanyovergrowinggrass.Itmakessensetodothiswork

withthecutofftoolbeforestartingupthesysteminspring.



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