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TROUBLESHOOTING
Symptom PossibleCauses CorrectiveAction
ExcessiveBladeDamage 1.Materialislooseinthevice. 1.Clampworksecurely.
2.Incorrectspeedorfeed. 2.Adjustthespeedorfeed.
3.Bladeteethspacingistoolarge. 3.ReplacewithasmallerTPIblade.
4.Materialistoocourse. 4.Usebladeatslowerspeed&TPI.
5.Incorrectbladetension. 5.Adjusttensionsoblade doesnot
sliponthewheel.
6.Bladeisincontactwithmaterial 6.Placebladeincontactwithwork
beforethesawisstarted. onlyafterthemotorhasstarted.
7.Bladerubsonthewheelflange. 7.Adjustthewheelalignment.
8.Misalignedguidepivots. 8.Adjustguidepivots.
9.Bladeistoothick. 9.Useathinnerblade.
PrematureBladeDulling 1.Bladeteetharetoocourse. 1.UseasmallerTPIblade.
2.Toomuchspeed. 2.Reducethespeed.
3.Inadequatebladetension. 3.Adjustthespring
4.Hardspotsorscaleonmaterial. 4.Reducespeed,increasefeedpressure.
5.Bladeistwisting. 5.Replaceblade,adjustbladetension.
6.Insufficientbladetension. 6.Tightenbladetension.
7.Bladeissliding. 7.Tightenbladetension,reducespeed.
UnusualWearonSideor 1.Bladeguidesareworn. 1.Replacebladeguides.
BackofBlade 2.Bladeguidepivotsaremisaligned. 2.Adjustguidepivots.
3.Bladeguidebracketsareloose. 3.Tightenbladeguidebrackets.
TeethRippingfromBlade 1.Bladeistoocourseforthework. 1.UseafineTPIblade.
2.Toomuchpressure,speedistooslow. 2.Decreasepressureandincreasespeed.
3.Workpieceisvibrating. 3.Clampworkmoresecurely.
4.Bladeistoofineforthe work. 4.UseacourseTPIblade.
MotorOverheating 1.Bladetensionistoohigh. 1.Reducethebladetension.
2.Drivebelttensionistoohigh. 2.Reducethedrivebelttension.
3.Bladeistoocourse. 3.UseasmallerTPIblade.
4.Bladeistoofine. 4.UseacourserTPIblade.
5.Gearsneedlubrication. 5.Lubricategears.
6.Cutisbindingblade. 6.Decreasethefeedandspeed.
Bad,CrookedorRoughCuts 1.Feedpressureistoogreat. 1.Adjustspringtoreducepressure.
2.Guidepivotsaremisaligned. 2.Adjustguidepivots.
3.Inadequatebladetension. 3.Increasebladetension.
4.Bladeisdull. 4.Replaceblade.
5.Incorrectspeed. 5.Adjustspeed.
6.Bladeguidesarespacedouttoomuch. 6.Adjustguidespacing.
7.Bladeguideassemblyisloose. 7.Tightenguideassembly.
8.Bladeistoocourse. 8.UseafinerTPIblade.
BladeisTwisting 1.Cutisbindingblade. 1.Decreasefeedpressure.
2.Bladetensionistoohigh. 2.Decreasethebladetension.
ChesterUKHV128Bandsaw
5