HERO GLAMOUR Owner's manual

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Let us make this world a safer, healthier and more environment friendly place.
Your is conforming to latest (Bharat stage- norms) regulation for emission, safety & vehicle IV
noise levels. We are also using non asbestos brake shoes/pads and engine gaskets which are
environment friendly in nature.
Thank you for selecting a . We wish you many miles of Hero MotoCorp GLAMOUR
continued riding pleasure in the years ahead.
This booklet is your guide to the basic operation and maintenance of your new
. Please take time to read it carefully. As with any fine machine, Hero MotoCorp GLAMOUR
proper care and maintenance are essential for trouble-free operation and optimum
performance.
This vehicle is fitted with a lighting feature known as “Automatic Headlamp ON”. The feature
is mandated for all 2 Wheelers by Ministry of Road Transport & Highways (Government of
India) vide notification GSR 188 (E) dated 22nd February 2016. This feature helps in
conspicuity for improving rider safety. The headlamp of this vehicle will always be lit ON when
the engine gets ON.
We at Hero MotoCorp, are committed to demonstrate excellence in our environment
performance on a continual basis, as an intrinsic element of our corporate philosophy. To
achieve this we commit ourselves to continue product innovations to improve environment
compatibility, comply with and all applicable legislation including environment legislation
strengthen the green supply chain.
PREFACE
Hero MotoCorp Ltd RESERVES THE RIGHT TO MAKE CHANGES IN ITS
CONTENTS AT ANY TIME WITHOUT NOTICE AND/OR INCURRING ANY
OBLIGATION, WHATSOEVER. NO ONE IS ALLOWED TO REPRODUCE ANY
PART OF THIS PUBLICATION WITHOUT OBTAINING PRIOR WRITTEN
PERMISSION FROM Hero MotoCorp Ltd.
ALL INFORMATION, ILLUSTRATION, PHOTOGRAPH, DIRECTIONS,
SPECIFICATIONS AND OTHER CONTENTS COVERED IN THIS OWNER'S
MANUAL ARE BASED ON THE LATEST PRODUCT INFORMATION AVAILABLE
AT THE TIME OF ITS PRINTING APPROVAL, AND THE ACCURACY OR
CORRECTNESS OF THE SAME IS NOT UNDERTAKEN OR GUARANTEED.
NOTE
ACCESSORIES SHOWN MAY NOT BE THE PART OF STANDARD FITMENT. IT
IS OUR ENDEAVOUR TO CONSTANTLY IMPROVE OUR PRODUCTS. THIS
COULD LEAD TO CHANGE IN PRODUCT SPECIFICATIONS WITHOUT
NOTICE. Hero MotoCorp Ltd ‘GLAMOUR’ COMPLIES WITH THE LATEST
EMISSION NORMS.
Pg. No.
CONTENTS
Pg. No.
SAFETY PRECAUTION 24
MAINTENANCE SCHEDULE 25
VEHICLE IDENTIFICATION 1
VEHICLE VIEWS 2
VEHICLE SPECIFICATION 5
ANTI-THEFT TIPS 7
VEHICLE SAFETY 8
SAFE RIDING TIPS 10
ACCESSORIES & MODIFICATIONS 7
Important safety information 8
Protective apparel 9
STARTING THE ENGINE 19
RIDING 20
FUEL TANK 16
MAINTENANCE 23
PARKING 21
FUEL VALVE 17
SEAT LOCK/HELMET HANGER 17
TOOL KIT/FIRST AID KIT 22
BRAKING 20
HANDLEBAR SWITCHES CONTROL 15
CLEANING AND WASHING OF VEHICLE 22
Instruments & Indicators 13
TIPS FOR HEALTHY ENVIRONMENT 11
PARTS FUNCTION 12
PRE-RIDE INSPECTION 18
FEATURES 14
Ignition switch 12
UTILITY BOX 21
TYRE 45
CARBURETOR 33
ENGINE OIL 28
AIR CLEANER 31
VALVE CLEARANCE ADJUSTMENT 33
THROTTLE OPERATION 35
DRIVE CHAIN SLACKNESS 36
CLUTCH LEVER FREE PLAY 35
DRIVE CHAIN SLIDER INSPECTION 38
OIL FILTER SCREEN & CENTRIFUGAL FILTER 30
SPARK PLUG INSPECTION 28
BRAKES 39
SUSPENSION 42
WHEEL 42
MAIN/SIDE STAND LUBRICATION 45
BASIC TROUBLESHOOTING 53
ROAD SIGNS 55
STOP LAMP SWITCH 50
HEADLAMP FOCUS ADJUSTMENT 50
POLISHING OF VEHICLE 52
BATTERY 48
EVAPORATIVE EMISSION CONTROL 51
WARRANTY DETAILS
NUTS, BOLTS & FASTENERS 47
FUSE REPLACEMENT 49
CATALYTIC CONVERTER 51
HERO GENUINE PARTS
ZONAL/REGIONAL/AREA OFFICES
VIN and Engine No. may be required:
1. During registration of the vehicle.
2. For dealing with legal & insurance departments.
Engine No.: JA06ER########
Model: Glamour
VIN
W10
Engine
ER
Electric start/Drum/Cast wheel
Variants
JA06ER # # # #####
Engine
Description Year of
Manufacturing Assembly Plant Month of
Manufacturing Serial Number
Vehicle Identification Number (VIN)
Location: Stamped on the right side of the
steering head tube. Location: Stamped on the lower side of the
left crankcase.
Engine No.
1
VIN: MBLJAW10#########
MBL JAW10 # # # #####
Manufacturer
code Vehicle
Description Model Year Plant
Code Month of
Manufacturing Production
Serial Number
#
Check
Digit
VEHICLE IDENTIFICATION
MBLJAW10#########
JA06ER##
######
VEHICLE VIEWS
2
(6) Headlamp dimmer switch
(1) Horn switch
(3) Clutch lever
(5) Rear view mirror
(2) Turn signal switch
(4) Pass lamp switch
(9) Speedometer
(8) Neutral indicator
(7) High beam indicator
(12) Reset button
(16) Ignition switch with steering lock
(10) Turn signal indicator
(15) Electric starter switch
(14) Throttle grip
(11) LCD panel
(13) Front brake lever
(17) Fuel tank cap
(18) Leg guard
*Accessories and features shown may not be part of standard fitment
TOP VIEW
1
6
2
5
7 8 9 1211
13
15
17
18
3
4
10
14
16
3
(11) Helmet hanger
(12) Tail/Stop lamp
(14) Side cover left
(15) Front turn signal lamp
(13) Rear grip(3) Carburetor
(4) Starter motor
(5) Gear shift pedal
(6) Rider foot rest
(1) Reflex reflector
(2) Fuel valve (7) Main stand
(8) Side stand
(9) Pillion foot rest
(10) Saree guard with
women pillion step
*Accessories and features shown may not be part of standard fitment
LEFT SIDE VIEW
15
14
12
11
1 2 3 4 5 6 78910
13
4
VEHICLE VIEWS
(6) Oil filler cap
(7) Utility box
(8) Headlamp
(9) Front visor
(10) Battery compartment
(11) Rear turn signal lamp
(12) Rear reflex reflector
(inside)
(13) Exhaust muffler
(3) Rider foot rest
(5) Brake pedal
(4) Oil level window
(2) Kick starter pedal
(1) Pillion foot rest
13
RIGHT SIDE VIEW
8
9
*Accessories and features shown may not be part of standard fitment
123 4 5 6 7
10
11
12
SPECIFICATIONSITEM
Dimensions
Overall length
Overall width
Overall height
Wheelbase
Saddle height
Ground clearance
Kerb weight
2005 mm
735 mm
1070 mm
1265 mm
790 mm
150 mm
Weight
Engine oil
Fuel tank
Fuel reserve capacity
Front fork oil disassembly
0.95 litres at disassembly and 0.75 litre at draining
13 litres
1.4 litres (Usable reserve)
157 ml
Capacities
5
125 kg
Maximum power
Maximum torque
Bore and stroke
Compression ratio
Displacement
Spark plug gap
Valve clearance (cold)
Idle speed
Front suspension
Rear suspension
6.72 9 BHP 70 kW ( ) @ 00 r/min
10.35 0 N-m @ 5 00 r/min
52.4x57.8 mm
9.1:1
124.7 cc
0.8-0.9 mm
0.05 mm
0.05 mm
1400 100 ± r/min
Telescopic hydraulic shock absorbers
Rectangular swing arm with 5 step adjustable
hydraulic shock absorbers
Engine
Intake (cold)
Exhaust (cold)
Chassis and suspension
Spark plug NGK-CPR6EA9
VEHICLE SPECIFICATION
*MF stands for Maintenance Free
**MFR stands for Multi-Focal Reflector
6
SPECIFICATIONSITEM
12V-5/21W-**MFR
Trail length 89 mm
Tyre size 2.75x18-4PR/42P
3.00x18-6PR/52P
Front
Rear
Primary reduction
Final reduction
st
Gear ratio, 1
rd
3th
4
Battery
Alternator
Starting system
Headlamp (High/Low)
Tail/Stop lamp
Turn signal lamp
Meter illumination
Neutral indicator
Turn signal indicator
Position lamp
Hi Beam indicator
Fuse
3.350 (67/20)
3.071 (43/14)
2.769 (36/13)
1.500 (30/20)
1.095 (23/21)
0.913 (21/23)
*MF Battery, 12V-3Ah/ETZ 4
94 W @ 5000 r/min
Electric Start
10A/15A/20A
Transmission
Electricals
Cast wheel
Cast wheel
Front wheel
Rear wheel
nd
2
Brakes Dia. 130 mm
Dia. 130 mm
Front
Rear
12V-35/35W Halogen Bulb-**MFR
L.E.D.
12V-3.0W
L.E.D.
12V-1.12W
L.E.D.
12V-10Wx4 (Amber bulb) with clear lens-* MFR*
Caster 26°
VEHICLE SPECIFICATION
ACCESSORIES & MODIFICATIONS
Modifying your vehicle or using non-Hero
MotoCorp accessories can make your vehicle
unsafe. Before you consider making any
modifications or adding an accessory, be sure
to read the following information.
impair your vehicle's handling, stability and
braking, making it unsafe to ride. Removing or
modifying your lamps, mufflers, emission
control system or other equipment can also
make your vehicle illegal.
Always lock the steering and never leave the
key in the ignition switch. This sounds
simple but people do forgets.
ANTI-THEFT TIPS
Be sure the registration information for your
vehicle is accurate and correct.
Use an additional anti-theft device of good
quality.
Never park your vehicle in an isolated area.
Park as far as possible in a designated area.
NAME: _____________________________________________
Enter your name, address and phone
number in this Owner's Manual and keep it
in your vehicle at all times. Many times
stolen vehicles are identified by information
in the Owner's Manuals that are still with
them.
_______________________________________________________
_______________________________________________________
ADDRESS: _______________________________________
_______________________________________________________
PHONE NO : _____________________________________
Park your vehicle in a locked garage
whenever possible.
Accessories
Be sure electrical equipment does not
exceed the vehicle's electrical system
capacity (page 6). A blown fuse can cause
a loss of lights.
Make sure that the accessory does not
obscure any lamps, reduce ground
clearance, limit suspension travel or steering
travel, affect your riding position or interfere
with operating any controls.
Do not pull a trailer or sidecar with your
vehicle. This vehicle was not designed for
these attachments, and their use can
seriously impair your vehicle's handling.
Modifications
We strongly advise you not to remove any
original equipment or modify your vehicle in
any way that would change its design or
operation. Such changes could seriously
7
Improper accessories or modifications can
cause a crash in which you can be seriously
hurt or killed.
Follow all instructions in this owner's manual
regarding accessories and modifications.
WARNING
!!
Even if you have ridden other vehicles,
practice riding in a safe area to become
familiar with how this vehicle works and
handles, and to become accustomed to the
vehicle's size and weight.
Always wear a helmet
Before riding your vehicle
Your vehicle can provide many years of
service and pleasure if you take responsibility
for your own safety and understand the
challenges you can meet on the road.
Important safety information
Make sure that you are physically fit, mentally
focused and free of alcohol and drugs. Check
that you and your pillion are both wearing an
approved vehicle helmet and protective
apparel. Instruct your pillion on holding onto
the grab rail or your waist, leaning with you in
turns, and keeping their feet on the footrest,
even when the vehicle is stopped.
There is much that you can do to protect
yourself when you ride. You will find many
helpful recommendations through out this
manual. Following are a few that we consider
most important.
VEHICLE SAFETY
It is a proven fact, Helmet significantly reduces
the number and severity of head injuries. So
always wear a helmet and make sure your pillion
rider does the same. We also recommend that
you wear eye protection, sturdy boots, gloves
and other protective gear.
Take time to learn & practice your vehicle
Ride efensivelyd
Always pay due attention to other vehicles
around you, and do not assume that other
drivers see you. Be prepared to stop quickly or
perform an evasive maneuver.
Do not drink and ride
Pushing the limits is another major cause of
vehicle accidents. Never ride beyond your
personal abilities or faster than conditions
demand. Remember that fatigue and
negligence can significantly reduce your ability
to make good judgements and ride safely.
Keep your vehicle in safe condition
For safe riding, its important to inspect your
vehicle before every ride and perform all
recommended maintenance. Never exceed
load limits, and use accessories that have been
recommended by Hero MotoCorp for this
vehicle.
Make yourself easily visible
Ride within your limits
Some drivers do not see because they vehicles
are not looking for them. To make yourself
more visible, wear bright reflective clothing,
position yourself so that others can see you,
signal before turning or changing lanes, and
use horn which will help others to notice you.
Riding under the influence of alcohol or drugs
is dangerous. Alcohol can reduce your ability
to respond to changing conditions and reduce
the reaction time. Do not drink and ride.
8
In addition to a helmet and eye protection, we
also recommend:
Sturdy boots with non-slip soles to help
protect your feet and ankles.
Leather gloves to keep your hands warm
and help prevent blisters, cuts, burns, and
bruises.
Helmets and eye protection
An open-face helmet offers some protection,
but a full-face helmet offers more. Always
wear face shield or goggles to protect your
eyes and help your vision.
Your Helmet is your most important piece of
riding gear because it offers the best
protection against head injuries. A helmet
should fit your head comfortably and securely.
A bright coloured helmet can make you more
noticeable in traffic, as can reflective strips.
Additional riding gear
A two wheeler riding suit or jacket for
comfort as well as protection. Bright
coloured reflective clothing can help make
you more noticeable in traffic. Be sure to
avoid loose clothes that could get caught on
any part of your vehicle.
Protective apparel
Personal safety is your first priority. If you or
anyone else has been injured, take time to
assess the severity of the injuries and whether
it is safe to continue riding. Call for emergency
assistance if needed. Also follow applicable
laws and regulations if another person or
vehicle is involved in the crash.
For your safety, we strongly recommend that
you always wear an approved helmet (ISI
marked), eye protection, boots, gloves, long
pants and a long sleeve shirt or jacket
whenever you ride. Take care of loose/
hanging clothes while solo/pillion riding.
Although complete protection is not possible,
wearing proper gear can reduce the chance of
injury when you ride.
Following are suggestions to help you choose
proper riding gear.
If you are involved in a crash
If you decide to continue riding, first evaluate
the condition of your vehicle. If the engine is
still running, turn it off. Inspect for fluid leaks,
check the tightness of critical nuts and bolts,
and check the handlebar, brake levers, brakes,
and wheels. Ride slowly and cautiously. Your
vehicle may have suffered damage that is not
immediately apparent. Have your vehicle
thoroughly checked at a qualified service
facility as soon as possible.
9
Not wearing a helmet increases the chance of
serious injury or death in a crash.
Be sure you and your pillion always wear a
helmet, eye protection and other protective
apparel when you ride.
WARNING
!!
SAFE RIDING TIPS
10
Always wear a helmet (ISI marked) with
chin strap securely fastened and insist on a
helmet for your pillion rider.
During night time, dip headlamps of your
vehicle for oncoming traffic, or when
following another vehicle.
Do's:
While riding, sit in a comfortable position
with your legs close to fuel tank.
Ride defensively and at a steady speed
(between 40-50 km/hr).
Respect road signs and obey traffic rules for
your own safety and that of others on the
road .(page 55)
Always conduct simple pre-ride inspection
(page 18).
Give way to others on the road and signal
before you make a turn.
To make yourself more visible, wear bright
reflective clothing that fits well.
Tightly wrap loose/hanging clothes & avoid
entangling with moving parts.
To stop the vehicle (in IBS), press the rear
brake pedal for the application of front and
rear brakes simultaneously. However, for
more effective braking, it is advised to apply,
both brakes simultaneously, keeping the
throttle in the close position.
Get your vehicle serviced regularly by the
Authorised workshop.Hero MotoCorp
Don't:
Do not attach large or heavy items to the
handlebars, front forks, or fenders.
Never ride under the influence of alcohol or
drugs.
Avoid sudden acceleration, braking and
turning of your vehicle.
Never touch any part of the hot exhaust
system like muffler.
Concentrate on the road and avoid talking
to the pillion rider or others on the road.
Do not litter the road.
Do not cross the continuous white/ yellow
line in the center of the road, while
overtaking.
Never take your hands off the steering
handle while riding.
Never use cell phone while riding the
vehicle.
Never shift gears without disengaging the
clutch and closing the throttle.
11
sHero MotoCorpGenuine pares: Always insist on genuine parts as spurious or
incompatible spares and accessories can upset or deteriorate your vehicle’s running
condition.
The following tips shall ensure a healthy vehicle, healthy environment, and a healthy you.
Healthy engine: The engine is the lifeline of every vehicle. To keep it healthy, it should be
tuned regularly, which will also help reduce pollution and improve vehicle performance &
fuel efficiency.
Noise pollution: Noise beyond a certain decibel is pollution. Whether it is from horns or
defective s, excessive noise will cause headaches and discomfort.muffler
sHero MotoCorpRegular ervicing: Get your vehicle serviced at an Authorised
workshop, as per the service schedule, for an optimum performance and keep the emission
level under check.
s r pFuel aving & educe ollution: Switch "OFF" the engine while waiting at traffic signal
points to save fuel and reduce pollution, if the waiting period is long.
pEmission ollution: Get emission of your vehicle checked by Authorised agencies atleast
once every 3 months or as notified by the government from time to time.
Genuine engine oil: Hero 4T Plus SAE 10W 30 SL grade (JASO MA2) engine oil
recommended by Hero MotoCorp and make sure you change it every 6000 km (with top
up every 3000 kilometres) to keep the engine fit and environment healthy.
TIPS FOR HEALTHY ENVIRONMENT
“LOCK” Position
PARTS FUNCTION
Ignition switch
The engine can be started. Turn signal lamps,
Horn, Tail/Stop lamp, Fuel gauge and Pass
lamp will be functional. Key cannot be removed.
Engine cannot be started and no electrical
system will be functional. Key can be removed.
Key can be removed.
Key removal
Steering can be locked.
Function
“LOCK”
“OFF”( )
Key Position
12
“ON” ( )
“ON” ( )
Position
“OFF”( )
Position/
Lock Open
2
1
3
(1) Ignition switch
(2) Ignition key
(3) Steering lock position
Instruments and Indicators
The indicators are in the speedometer panel
above the headlamp. The functions are as
below.
13
Sl. No.
(1) High beam indicator Light glows when headlamp is in Hi beam
(2) Neutral indicator Light glows when vehicle is in neutral
(4) Speedometer Indicates driving speed
(3) Turn signal indicators Flashes when turn signal switch is operated
Indicates approximate quantity of fuel in the form of digital
(5) Fuel gauge segments. The fuel gauge segments will display its
maximum scale on the fuel gauge LCD panel once when
the ignition switch is turned "ON".
(6) Tripmeter Shows the distance travelled during a trip
(7) Odometer Shows accumulated distance travelled
(8) Reset button To reset the tripmeter to zero before starting a new trip
178
6
4
2
3
Description Function
5
14
Steering lock is with ignition switch, put the
ignition key (1) to “OFF” position & turn
FEATURES
Steering lock
the handle bar towards left or right & push the
key downwards & turn towards “LOCK”
position. After locking, take out the key.
The approximate amount of fuel quantity
available in the fuel tank is indicated by the
number of segments (2) in the display.
If all the segments (2) are displayed it means
fuel quantity in the fuel tank is litres. 13.6
(a) Fuel gauge
The fuel gauge (1) is of a Liquid Crystal
Display (LCD) type.
The Tripmeter (5) shows distance traveled
per trip. The Tripmeter can be reset to zero by
pressing the RESET button (6).
(c) Tripmeter
(b) Odometer
If only one segment (3) is displayed and
blinks, this indicates that the fuel quantity is
low and is in reserve. The fuel tank should be
refilled as soon as possible.
The Odometer (4) shows accumulated
distance traveled.
2
1
(1) Fuel gauge (2) Segments
536
4
(6) Reset button
(3) Segment (4) Odometer (5) Tripmeter
(1) Ignition key
1
15
Press passing lamp switch(1) to operate the
passing lamp.
1. Passing switch
Gives an indication for passing ahead.
2. Dimmer switch
Select for high beam and for low
beam.
There is a clutch switch (3) provided for the
safety of the rider. The vehicle cannot be started
by electric starter switch until the clutch lever is
operated when the vehicle is engaged in gear.
Shift the turn signal switch (4) sideways for
right/left indications and leave it to come back
to its normal position on its own.
The headlamp operates only when the engine
is running or when passing switch is operated.
3. Clutch switch
4. Turn signal switch ( )
IMPORTANT: To switch “OFF” the turn
signal after completing the turn, gently push
inside.
Right handlebar controls
Ensure starter switch ( ) is operated when the1
5. Horn switch ( )
Press the horn switch(5) to operate the horn.
Electric starter switch
HANDLEBAR SWITCHES CONTROL
Left handlebar controls
(1) Passing switch (2) Dimmer switch
(3) Clutch switch
(4) Turn signal switch (5) Horn switch
2
3
14
5
1
(1) Starter switch
16
vehicle is in neutral gear. If the vehicle is
engaged in gear, press the clutch lever before
operating the starter switch. Release starter
switch after the engine has started.
CAUTION
!!
Never hold starter switch continuously for
more than 5 seconds as continuously cranking
of engine will drain the battery.
FUEL TANK
To unlock fuel tank cap (1), lift the key hole
cover (2), insert ignition key (3) turn it
clockwise and remove the cap.
Fuel tank capacity is 13 litres including
reserve supply of 1.4 litre (usable).
3
1
2
(1) Fuel tank cap (2) Key hole cover
(3) Ignition key
5
4
(4) Filler neck (5) Fuel
To lock, position the cap with mark
facing towards the front, back on the
opening and press gently. The key springs
back to the normal position and the cap gets
locked.
Do not overfill the tank, there should be no
fuel in the filler neck (4). Fill the tank with
fuel (5) as shown.
CAUTION
!!
Do not park the vehicle under direct sunlight
as it causes evaporation of petrol due to heat
and deterioration of paint gloss due to ultra
violet rays.
WARNING
!!
Petrol is extremely flammable and is explosive
under certain conditions. Refill in a well
ventilated area with the engine stopped. Do not
smoke or allow flames or sparks in the area
where the vehicle is refilled or where petrol
is stored.
FUEL VALVE
The three way fuel valve is on the left side of
the carburetor.
“OFF” ( ) position
At “OFF” position (1), fuel cannot flow from
the tank to the carburetor. Turn the valve
“OFF” whenever the vehicle is not in use.
(1) “OFF” ( ) position
1
2
“ON” ( ) position
At “ON” position (2), fuel will flow from fuel
tank to the carburetor
(2) “ON” ( ) position
3
(3) “RES” ( ) position
“RES” ( ) position
At “RES” position (3), fuel will flow from the
reserved fuel supply to the carburetor. Use the
reserve fuel only when the main supply is
exhausted. Refill the tank as soon as possible
after switching to “RES”. The reserved fuel
supply is 1.0 litre.
NOTE
Do not keep the fuel valve between “ON” ( )
and “OFF” ( ) position while driving, since
this may drain reserved fuel from the tank.
Do not operate the vehicle with the fuel valve
in the “RES” ( ) position after refilling. You
may run out of fuel, with no reserve.
SEAT LOCK/HELMET HANGER
Location: On the rear left side of the seat,
below the rear cowl.
Operation: Insert the key (1) and turn it
clockwise. Pull the knob (2) downwards to
release the seat. To install, engage the lug on
the underside of the seat with the frame and
17
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