HERO GLAMOUR Owner's manual

Your Authorised dealer will be glad to provide further information or Hero MotoCorp

assistance and is equipped to handle your future service needs.

Let us make this world a safer, healthier and more environment friendly place.

Your is conforming to latest (Bharat stage- norms) regulation for emission, safety & vehicle IV

noise levels. We are also using non asbestos brake shoes/pads and engine gaskets which are

environment friendly in nature.

Thank you for selecting a . We wish you many miles of Hero MotoCorp GLAMOUR

continued riding pleasure in the years ahead.

This booklet is your guide to the basic operation and maintenance of your new

. Please take time to read it carefully. As with any fine machine, Hero MotoCorp GLAMOUR

proper care and maintenance are essential for trouble-free operation and optimum

performance.

This vehicle is fitted with a lighting feature known as “Automatic Headlamp ON”. The feature

is mandated for all 2 Wheelers by Ministry of Road Transport & Highways (Government of

India) vide notification GSR 188 (E) dated 22nd February 2016. This feature helps in

conspicuity for improving rider safety. The headlamp of this vehicle will always be lit ON when

the engine gets ON.

We at Hero MotoCorp, are committed to demonstrate excellence in our environment

performance on a continual basis, as an intrinsic element of our corporate philosophy. To

achieve this we commit ourselves to continue product innovations to improve environment

compatibility, comply with and all applicable legislation including environment legislation

strengthen the green supply chain.

PREFACE

Hero MotoCorp Ltd RESERVES THE RIGHT TO MAKE CHANGES IN ITS

CONTENTS AT ANY TIME WITHOUT NOTICE AND/OR INCURRING ANY

OBLIGATION, WHATSOEVER. NO ONE IS ALLOWED TO REPRODUCE ANY

PART OF THIS PUBLICATION WITHOUT OBTAINING PRIOR WRITTEN

PERMISSION FROM Hero MotoCorp Ltd.

ALL INFORMATION, ILLUSTRATION, PHOTOGRAPH, DIRECTIONS,

SPECIFICATIONS AND OTHER CONTENTS COVERED IN THIS OWNER'S

MANUAL ARE BASED ON THE LATEST PRODUCT INFORMATION AVAILABLE

AT THE TIME OF ITS PRINTING APPROVAL, AND THE ACCURACY OR

CORRECTNESS OF THE SAME IS NOT UNDERTAKEN OR GUARANTEED.

NOTE

ACCESSORIES SHOWN MAY NOT BE THE PART OF STANDARD FITMENT. IT

IS OUR ENDEAVOUR TO CONSTANTLY IMPROVE OUR PRODUCTS. THIS

COULD LEAD TO CHANGE IN PRODUCT SPECIFICATIONS WITHOUT

NOTICE. Hero MotoCorp Ltd ‘GLAMOUR’ COMPLIES WITH THE LATEST

EMISSION NORMS.

Pg. No.

CONTENTS

Pg. No.

SAFETY PRECAUTION 24

MAINTENANCE SCHEDULE 25

VEHICLE IDENTIFICATION 1

VEHICLE VIEWS 2

VEHICLE SPECIFICATION 5

ANTI-THEFT TIPS 7

VEHICLE SAFETY 8

SAFE RIDING TIPS 10

ACCESSORIES & MODIFICATIONS 7

•Important safety information 8

•Protective apparel 9

STARTING THE ENGINE 19

RIDING 20

FUEL TANK 16

MAINTENANCE 23

PARKING 21

FUEL VALVE 17

SEAT LOCK/HELMET HANGER 17

TOOL KIT/FIRST AID KIT 22

BRAKING 20

HANDLEBAR SWITCHES CONTROL 15

CLEANING AND WASHING OF VEHICLE 22

•Instruments & Indicators 13

TIPS FOR HEALTHY ENVIRONMENT 11

PARTS FUNCTION 12

PRE-RIDE INSPECTION 18

FEATURES 14

•Ignition switch 12

UTILITY BOX 21

TYRE 45

CARBURETOR 33

ENGINE OIL 28

AIR CLEANER 31

VALVE CLEARANCE ADJUSTMENT 33

THROTTLE OPERATION 35

DRIVE CHAIN SLACKNESS 36

CLUTCH LEVER FREE PLAY 35

DRIVE CHAIN SLIDER INSPECTION 38

OIL FILTER SCREEN & CENTRIFUGAL FILTER 30

SPARK PLUG INSPECTION 28

BRAKES 39

SUSPENSION 42

WHEEL 42

MAIN/SIDE STAND LUBRICATION 45

BASIC TROUBLESHOOTING 53

ROAD SIGNS 55

STOP LAMP SWITCH 50

HEADLAMP FOCUS ADJUSTMENT 50

POLISHING OF VEHICLE 52

BATTERY 48

EVAPORATIVE EMISSION CONTROL 51

WARRANTY DETAILS

NUTS, BOLTS & FASTENERS 47

FUSE REPLACEMENT 49

CATALYTIC CONVERTER 51

HERO GENUINE PARTS

ZONAL/REGIONAL/AREA OFFICES

VIN and Engine No. may be required:

1. During registration of the vehicle.

2. For dealing with legal & insurance departments.

Engine No.: JA06ER########

Model: Glamour

VIN

W10

Engine

ER

Electric start/Drum/Cast wheel

Variants

JA06ER # # # #####

Engine

Description Year of

Manufacturing Assembly Plant Month of

Manufacturing Serial Number

Vehicle Identification Number (VIN)

Location: Stamped on the right side of the

steering head tube. Location: Stamped on the lower side of the

left crankcase.

Engine No.

1

VIN: MBLJAW10#########

MBL JAW10 # # # #####

Manufacturer

code Vehicle

Description Model Year Plant

Code Month of

Manufacturing Production

Serial Number

#

Check

Digit

VEHICLE IDENTIFICATION

MBLJAW10#########

JA06ER##

######

VEHICLE VIEWS

2

(6) Headlamp dimmer switch

(1) Horn switch

(3) Clutch lever

(5) Rear view mirror

(2) Turn signal switch

(4) Pass lamp switch

(9) Speedometer

(8) Neutral indicator

(7) High beam indicator

(12) Reset button

(16) Ignition switch with steering lock

(10) Turn signal indicator

(15) Electric starter switch

(14) Throttle grip

(11) LCD panel

(13) Front brake lever

(17) Fuel tank cap

(18) Leg guard

*Accessories and features shown may not be part of standard fitment

TOP VIEW

1

6

2

5

7 8 9 1211

13

15

17

18

3

4

10

14

16

3

(11) Helmet hanger

(12) Tail/Stop lamp

(14) Side cover left

(15) Front turn signal lamp

(13) Rear grip(3) Carburetor

(4) Starter motor

(5) Gear shift pedal

(6) Rider foot rest

(1) Reflex reflector

(2) Fuel valve (7) Main stand

(8) Side stand

(9) Pillion foot rest

(10) Saree guard with

women pillion step

*Accessories and features shown may not be part of standard fitment

LEFT SIDE VIEW

15

14

12

11

1 2 3 4 5 6 78910

13

4

VEHICLE VIEWS

(6) Oil filler cap

(7) Utility box

(8) Headlamp

(9) Front visor

(10) Battery compartment

(11) Rear turn signal lamp

(12) Rear reflex reflector

(inside)

(13) Exhaust muffler

(3) Rider foot rest

(5) Brake pedal

(4) Oil level window

(2) Kick starter pedal

(1) Pillion foot rest

13

RIGHT SIDE VIEW

8

9

*Accessories and features shown may not be part of standard fitment

123 4 5 6 7

10

11

12

SPECIFICATIONSITEM

Dimensions

Overall length

Overall width

Overall height

Wheelbase

Saddle height

Ground clearance

Kerb weight

2005 mm

735 mm

1070 mm

1265 mm

790 mm

150 mm

Weight

Engine oil

Fuel tank

Fuel reserve capacity

Front fork oil disassembly

0.95 litres at disassembly and 0.75 litre at draining

13 litres

1.4 litres (Usable reserve)

157 ml

Capacities

5

125 kg

Maximum power

Maximum torque

Bore and stroke

Compression ratio

Displacement

Spark plug gap

Valve clearance (cold)

Idle speed

Front suspension

Rear suspension

6.72 9 BHP 70 kW ( ) @ 00 r/min

10.35 0 N-m @ 5 00 r/min

52.4x57.8 mm

9.1:1

124.7 cc

0.8-0.9 mm

0.05 mm

1400 100 ± r/min

Telescopic hydraulic shock absorbers

Rectangular swing arm with 5 step adjustable

hydraulic shock absorbers

Engine

Intake (cold)

Exhaust (cold)

Chassis and suspension

Spark plug NGK-CPR6EA9

VEHICLE SPECIFICATION

*MF stands for Maintenance Free

**MFR stands for Multi-Focal Reflector

6

SPECIFICATIONSITEM

12V-5/21W-**MFR

Trail length 89 mm

Tyre size 2.75x18-4PR/42P

3.00x18-6PR/52P

Front

Rear

Primary reduction

Final reduction

st

Gear ratio, 1

rd

3th

4

Battery

Alternator

Starting system

Headlamp (High/Low)

Tail/Stop lamp

Turn signal lamp

Meter illumination

Neutral indicator

Turn signal indicator

Position lamp

Hi Beam indicator

Fuse

3.350 (67/20)

3.071 (43/14)

2.769 (36/13)

1.500 (30/20)

1.095 (23/21)

0.913 (21/23)

*MF Battery, 12V-3Ah/ETZ 4

94 W @ 5000 r/min

Electric Start

10A/15A/20A

Transmission

Electricals

Cast wheel

Front wheel

Rear wheel

nd

2

Brakes Dia. 130 mm

Dia. 130 mm

Front

Rear

12V-35/35W Halogen Bulb-**MFR

L.E.D.

12V-3.0W

L.E.D.

12V-1.12W

L.E.D.

12V-10Wx4 (Amber bulb) with clear lens-* MFR*

Caster 26°

VEHICLE SPECIFICATION

ACCESSORIES & MODIFICATIONS

Modifying your vehicle or using non-Hero

MotoCorp accessories can make your vehicle

unsafe. Before you consider making any

modifications or adding an accessory, be sure

to read the following information.

impair your vehicle's handling, stability and

braking, making it unsafe to ride. Removing or

modifying your lamps, mufflers, emission

control system or other equipment can also

make your vehicle illegal.

•Always lock the steering and never leave the

key in the ignition switch. This sounds

simple but people do forgets.

ANTI-THEFT TIPS

•Be sure the registration information for your

vehicle is accurate and correct.

•Use an additional anti-theft device of good

quality.

•Never park your vehicle in an isolated area.

Park as far as possible in a designated area.

NAME: _____________________________________________

•Enter your name, address and phone

number in this Owner's Manual and keep it

in your vehicle at all times. Many times

stolen vehicles are identified by information

in the Owner's Manuals that are still with

them.

_______________________________________________________

ADDRESS: _______________________________________

_______________________________________________________

PHONE NO : _____________________________________

•Park your vehicle in a locked garage

whenever possible.

Accessories

•Be sure electrical equipment does not

exceed the vehicle's electrical system

capacity (page 6). A blown fuse can cause

a loss of lights.

•Make sure that the accessory does not

obscure any lamps, reduce ground

clearance, limit suspension travel or steering

travel, affect your riding position or interfere

with operating any controls.

•Do not pull a trailer or sidecar with your

vehicle. This vehicle was not designed for

these attachments, and their use can

seriously impair your vehicle's handling.

Modifications

•We strongly advise you not to remove any

original equipment or modify your vehicle in

any way that would change its design or

operation. Such changes could seriously

7

•Improper accessories or modifications can

cause a crash in which you can be seriously

hurt or killed.

•Follow all instructions in this owner's manual

regarding accessories and modifications.

WARNING

!!

Even if you have ridden other vehicles,

practice riding in a safe area to become

familiar with how this vehicle works and

handles, and to become accustomed to the

vehicle's size and weight.

Always wear a helmet

Before riding your vehicle

Your vehicle can provide many years of

service and pleasure if you take responsibility

for your own safety and understand the

challenges you can meet on the road.

Important safety information

Make sure that you are physically fit, mentally

focused and free of alcohol and drugs. Check

that you and your pillion are both wearing an

approved vehicle helmet and protective

apparel. Instruct your pillion on holding onto

the grab rail or your waist, leaning with you in

turns, and keeping their feet on the footrest,

even when the vehicle is stopped.

There is much that you can do to protect

yourself when you ride. You will find many

helpful recommendations through out this

manual. Following are a few that we consider

most important.

VEHICLE SAFETY

It is a proven fact, Helmet significantly reduces

the number and severity of head injuries. So

always wear a helmet and make sure your pillion

rider does the same. We also recommend that

you wear eye protection, sturdy boots, gloves

and other protective gear.

Take time to learn & practice your vehicle

Ride efensivelyd

Always pay due attention to other vehicles

around you, and do not assume that other

drivers see you. Be prepared to stop quickly or

perform an evasive maneuver.

Do not drink and ride

Pushing the limits is another major cause of

vehicle accidents. Never ride beyond your

personal abilities or faster than conditions

demand. Remember that fatigue and

negligence can significantly reduce your ability

to make good judgements and ride safely.

Keep your vehicle in safe condition

For safe riding, its important to inspect your

vehicle before every ride and perform all

recommended maintenance. Never exceed

load limits, and use accessories that have been

recommended by Hero MotoCorp for this

vehicle.

Make yourself easily visible

Ride within your limits

Some drivers do not see because they vehicles

are not looking for them. To make yourself

more visible, wear bright reflective clothing,

position yourself so that others can see you,

signal before turning or changing lanes, and

use horn which will help others to notice you.

Riding under the influence of alcohol or drugs

is dangerous. Alcohol can reduce your ability

to respond to changing conditions and reduce

the reaction time. Do not drink and ride.

8

In addition to a helmet and eye protection, we

also recommend:

•Sturdy boots with non-slip soles to help

protect your feet and ankles.

•Leather gloves to keep your hands warm

and help prevent blisters, cuts, burns, and

bruises.

Helmets and eye protection

An open-face helmet offers some protection,

but a full-face helmet offers more. Always

wear face shield or goggles to protect your

eyes and help your vision.

Your Helmet is your most important piece of

riding gear because it offers the best

protection against head injuries. A helmet

should fit your head comfortably and securely.

A bright coloured helmet can make you more

noticeable in traffic, as can reflective strips.

Additional riding gear

•A two wheeler riding suit or jacket for

comfort as well as protection. Bright

coloured reflective clothing can help make

you more noticeable in traffic. Be sure to

avoid loose clothes that could get caught on

any part of your vehicle.

Protective apparel

Personal safety is your first priority. If you or

anyone else has been injured, take time to

assess the severity of the injuries and whether

it is safe to continue riding. Call for emergency

assistance if needed. Also follow applicable

laws and regulations if another person or

vehicle is involved in the crash.

For your safety, we strongly recommend that

you always wear an approved helmet (ISI

marked), eye protection, boots, gloves, long

pants and a long sleeve shirt or jacket

whenever you ride. Take care of loose/

hanging clothes while solo/pillion riding.

Although complete protection is not possible,

wearing proper gear can reduce the chance of

injury when you ride.

Following are suggestions to help you choose

proper riding gear.

If you are involved in a crash

If you decide to continue riding, first evaluate

the condition of your vehicle. If the engine is

still running, turn it off. Inspect for fluid leaks,

check the tightness of critical nuts and bolts,

and check the handlebar, brake levers, brakes,

and wheels. Ride slowly and cautiously. Your

vehicle may have suffered damage that is not

immediately apparent. Have your vehicle

thoroughly checked at a qualified service

facility as soon as possible.

9

•Not wearing a helmet increases the chance of

serious injury or death in a crash.

•Be sure you and your pillion always wear a

helmet, eye protection and other protective

apparel when you ride.

WARNING

!!

SAFE RIDING TIPS

10

•Always wear a helmet (ISI marked) with

chin strap securely fastened and insist on a

helmet for your pillion rider.

•During night time, dip headlamps of your

vehicle for oncoming traffic, or when

following another vehicle.

Do's:

•While riding, sit in a comfortable position

with your legs close to fuel tank.

•Ride defensively and at a steady speed

(between 40-50 km/hr).

•Respect road signs and obey traffic rules for

your own safety and that of others on the

road .(page 55)

•Always conduct simple pre-ride inspection

(page 18).

•Give way to others on the road and signal

before you make a turn.

•To make yourself more visible, wear bright

reflective clothing that fits well.

•Tightly wrap loose/hanging clothes & avoid

entangling with moving parts.

•To stop the vehicle (in IBS), press the rear

brake pedal for the application of front and

rear brakes simultaneously. However, for

more effective braking, it is advised to apply,

both brakes simultaneously, keeping the

throttle in the close position.

•Get your vehicle serviced regularly by the

Authorised workshop.Hero MotoCorp

Don't:

•Do not attach large or heavy items to the

handlebars, front forks, or fenders.

•Never ride under the influence of alcohol or

drugs.

•Avoid sudden acceleration, braking and

turning of your vehicle.

•Never touch any part of the hot exhaust

system like muffler.

•Concentrate on the road and avoid talking

to the pillion rider or others on the road.

•Do not litter the road.

•Do not cross the continuous white/ yellow

line in the center of the road, while

overtaking.

•Never take your hands off the steering

handle while riding.

•Never use cell phone while riding the

vehicle.

•Never shift gears without disengaging the

clutch and closing the throttle.

11

•sHero MotoCorpGenuine pares: Always insist on genuine parts as spurious or

incompatible spares and accessories can upset or deteriorate your vehicle’s running

condition.

The following tips shall ensure a healthy vehicle, healthy environment, and a healthy you.

•Healthy engine: The engine is the lifeline of every vehicle. To keep it healthy, it should be

tuned regularly, which will also help reduce pollution and improve vehicle performance &

fuel efficiency.

•Noise pollution: Noise beyond a certain decibel is pollution. Whether it is from horns or

defective s, excessive noise will cause headaches and discomfort.muffler

•sHero MotoCorpRegular ervicing: Get your vehicle serviced at an Authorised

workshop, as per the service schedule, for an optimum performance and keep the emission

level under check.

•s r pFuel aving & educe ollution: Switch "OFF" the engine while waiting at traffic signal

points to save fuel and reduce pollution, if the waiting period is long.

•pEmission ollution: Get emission of your vehicle checked by Authorised agencies atleast

once every 3 months or as notified by the government from time to time.

•Genuine engine oil: Hero 4T Plus SAE 10W 30 SL grade (JASO MA2) engine oil

recommended by Hero MotoCorp and make sure you change it every 6000 km (with top

up every 3000 kilometres) to keep the engine fit and environment healthy.

TIPS FOR HEALTHY ENVIRONMENT

“LOCK” Position

PARTS FUNCTION

Ignition switch

The engine can be started. Turn signal lamps,

Horn, Tail/Stop lamp, Fuel gauge and Pass

lamp will be functional. Key cannot be removed.

Engine cannot be started and no electrical

system will be functional. Key can be removed.

Key can be removed.

Key removal

Steering can be locked.

Function

“LOCK”

“OFF”( )

Key Position

12

“ON” ( )

Position

“OFF”( )

Position/

Lock Open

2

1

3

(1) Ignition switch

(2) Ignition key

(3) Steering lock position

Instruments and Indicators

The indicators are in the speedometer panel

above the headlamp. The functions are as

below.

13

Sl. No.

(1) High beam indicator Light glows when headlamp is in Hi beam

(2) Neutral indicator Light glows when vehicle is in neutral

(4) Speedometer Indicates driving speed

(3) Turn signal indicators Flashes when turn signal switch is operated

Indicates approximate quantity of fuel in the form of digital

(5) Fuel gauge segments. The fuel gauge segments will display its

maximum scale on the fuel gauge LCD panel once when

the ignition switch is turned "ON".

(6) Tripmeter Shows the distance travelled during a trip

(7) Odometer Shows accumulated distance travelled

(8) Reset button To reset the tripmeter to zero before starting a new trip

178

6

4

2

3

Description Function

5

14

Steering lock is with ignition switch, put the

ignition key (1) to “OFF” position & turn

FEATURES

Steering lock

the handle bar towards left or right & push the

key downwards & turn towards “LOCK”

position. After locking, take out the key.

The approximate amount of fuel quantity

available in the fuel tank is indicated by the

number of segments (2) in the display.

If all the segments (2) are displayed it means

fuel quantity in the fuel tank is litres. 13.6

(a) Fuel gauge

The fuel gauge (1) is of a Liquid Crystal

Display (LCD) type.

The Tripmeter (5) shows distance traveled

per trip. The Tripmeter can be reset to zero by

pressing the RESET button (6).

(c) Tripmeter

(b) Odometer

If only one segment (3) is displayed and

blinks, this indicates that the fuel quantity is

low and is in reserve. The fuel tank should be

refilled as soon as possible.

The Odometer (4) shows accumulated

distance traveled.

2

1

(1) Fuel gauge (2) Segments

536

4

(6) Reset button

(3) Segment (4) Odometer (5) Tripmeter

(1) Ignition key

1

15

Press passing lamp switch(1) to operate the

passing lamp.

1. Passing switch

Gives an indication for passing ahead.

2. Dimmer switch

Select “ ” for high beam and “ ” for low

beam.

There is a clutch switch (3) provided for the

safety of the rider. The vehicle cannot be started

by electric starter switch until the clutch lever is

operated when the vehicle is engaged in gear.

Shift the turn signal switch (4) sideways for

right/left indications and leave it to come back

to its normal position on its own.

The headlamp operates only when the engine

is running or when passing switch is operated.

3. Clutch switch

4. Turn signal switch ( )

IMPORTANT: To switch “OFF” the turn

signal after completing the turn, gently push

inside.

Right handlebar controls

Ensure starter switch ( ) is operated when the1

5. Horn switch ( )

Press the horn switch(5) to operate the horn.

Electric starter switch

HANDLEBAR SWITCHES CONTROL

Left handlebar controls

(1) Passing switch (2) Dimmer switch

(3) Clutch switch

(4) Turn signal switch (5) Horn switch

2

3

14

5

1

(1) Starter switch

16

vehicle is in neutral gear. If the vehicle is

engaged in gear, press the clutch lever before

operating the starter switch. Release starter

switch after the engine has started.

CAUTION

!!

Never hold starter switch continuously for

more than 5 seconds as continuously cranking

of engine will drain the battery.

FUEL TANK

•To unlock fuel tank cap (1), lift the key hole

cover (2), insert ignition key (3) turn it

clockwise and remove the cap.

Fuel tank capacity is 13 litres including

reserve supply of 1.4 litre (usable).

3

1

2

(1) Fuel tank cap (2) Key hole cover

(3) Ignition key

5

4

(4) Filler neck (5) Fuel

•To lock, position the cap with “ ” mark ▲

facing towards the front, back on the

opening and press gently. The key springs

back to the normal position and the cap gets

locked.

•Do not overfill the tank, there should be no

fuel in the filler neck (4). Fill the tank with

fuel (5) as shown.

CAUTION

!!

Do not park the vehicle under direct sunlight

as it causes evaporation of petrol due to heat

and deterioration of paint gloss due to ultra

violet rays.

WARNING

!!

Petrol is extremely flammable and is explosive

under certain conditions. Refill in a well

ventilated area with the engine stopped. Do not

smoke or allow flames or sparks in the area

where the vehicle is refilled or where petrol

is stored.

FUEL VALVE

The three way fuel valve is on the left side of

the carburetor.

“OFF” ( ) position

At “OFF” position (1), fuel cannot flow from

the tank to the carburetor. Turn the valve

“OFF” whenever the vehicle is not in use.

(1) “OFF” ( ) position

1

2

“ON” ( ) position

At “ON” position (2), fuel will flow from fuel

tank to the carburetor

(2) “ON” ( ) position

3

(3) “RES” ( ) position

“RES” ( ) position

At “RES” position (3), fuel will flow from the

reserved fuel supply to the carburetor. Use the

reserve fuel only when the main supply is

exhausted. Refill the tank as soon as possible

after switching to “RES”. The reserved fuel

supply is 1.0 litre.

NOTE

•Do not keep the fuel valve between “ON” ( )

and “OFF” ( ) position while driving, since

this may drain reserved fuel from the tank.

•Do not operate the vehicle with the fuel valve

in the “RES” ( ) position after refilling. You

may run out of fuel, with no reserve.

SEAT LOCK/HELMET HANGER

Location: On the rear left side of the seat,

below the rear cowl.

Operation: Insert the key (1) and turn it

clockwise. Pull the knob (2) downwards to

release the seat. To install, engage the lug on

the underside of the seat with the frame and

17

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HERO GLAMOUR Owner's manual

HERO GLAMOUR Owner's manual

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