York VRF Ducted High Static Indoor Unit Installation guide

VRF Ducted High Static Indoor Unit
York
Brand
York
Model
VRF Ducted High Static Indoor Unit
Type
Installation guide
P01436Q
Installation
and
Maintenance
Manual
INVERTER-DRIVEN
MULTI-SPLIT SYSTEM
HEAT PUMP
AIR CONDITIONERS
IMPORTANT:
READ AND UNDERSTAND
THIS MANUAL BEFORE
INSTALLING THIS HEAT
PUMP AIR CONDITIONER.
KEEP THIS MANUAL FOR
FUTURE REFERENCE.
Type Model
Ducted
(High Static)
(H,Y)IDH018B21S
(H,Y)IDH024B21S
(H,Y)IDH030B21S
(H,Y)IDH036B21S
(H,Y)IDH048B21S
ATTENTION
Each model number and all matching model numbers within a system must have
the same version of software.
Follow these steps to verify that your product model numbers have the same
version of software.
• Access the main printed circuit board in each product.
• Locate a white sticker with a P-XXXX number or
• Connect a service checker and locate the ROM number.
For further assistance, please contact our Technical Support Center at 1 (844)
873-4445 and select Option 2.
P01436Q-rev.1
i
Important Notice
● Johnson Controls Inc. pursues a policy of continuing improvement in design and performance in its
products. As such, Johnson Controls Inc. reserves the right to make changes at any time without
prior notice.
● Johnson Controls Inc. cannot anticipate every possible circumstance that might involve a potential hazard.
● This heat pump air conditioning unit is designed for standard air conditioning applications only. Do
not use this unit for anything other than the purposes for which it was intended.
● The installer and system specialist shall safeguard against leakage in accordance with local codes.
The following standards may be applicable, if local regulations are not available. International
Organization for Standardization: (ISO 5149 or European Standard, EN 378). No part of this manual
may be reproduced in any way without the expressed written consent of Johnson Controls Inc.
● This heat pump air conditioning unit will be operated and serviced in the United States of America
and comes with a full complement of the appropriate Safety, Danger, and Caution, Warnings.
● If you have questions, please contact your distributor or dealer.
● This manual provides common descriptions, basic and advanced information to maintain and service
this heat pump air conditioning unit which you operate as well for other models.
● This heat pump air conditioning unit has been designed for a specic temperature range. For optimum
performance and long life, operate this unit within the range limits according to the table below.
● This manual should be considered as a permanent part of the air conditioning equipment and should
remain with the air conditioning equipment.
Product Inspection upon Arrival
1. Upon receiving this product, inspect it for any damages incurred in transit. Claims for damage, either
apparent or concealed, should be led immediately with the shipping company.
2. Check the model number, electrical characteristics (power supply, voltage, and frequency rating),
and any accessories to determine if they agree with the purchase order.
3. The standard utilization for this unit is explained in these instructions. Use of this equipment for
purposes other than what it designed for is not recommended.
4. Please contact your local agent or contractor as any issues involving installation, performance, or
maintenance arise. Liability does not cover defects originating from unauthorized modications
performed by a customer without the written consent of Johnson Controls, Inc. Performing any
mechanical alterations on this product without the consent of the manufacturer will render your
warranty null and void.
Temperature
Maximum Minimum
Cooling
Operation
Indoor 89
o
F DB/73
o
F WB (32
o
C DB/23
o
C WB) 69
o
F DB/59
o
F WB (21
o
C DB/15
o
C WB)
Outdoor 118
o
F DB (48
o
C DB) * 14
o
F DB (-10
o
C DB) *
Heating
Operation
Indoor 80
o
F DB (27
o
C DB) 59
o
F DB ( 15
o
C DB)
Outdoor 59
o
F WB (15
o
C WB) * -4
o
F WB (-20
o
C WB) *
DB: Dry Bulb, WB: Wet Bulb
* The temperature may change depending on the outdoor unit.
ii
P01436Q-rev.1
TABLE OF CONTENTS
1. Introduction .....................................................................................................................................................1
2. Safety Instructions ..........................................................................................................................................1
3. Before Installation ...........................................................................................................................................7
3.1 Combination of Outdoor Unit and Indoor Unit ........................................................................................7
3.2 Transportation and Handling ..................................................................................................................7
3.3 Factory-Supplied Accessories ................................................................................................................8
3.4 Necessary Tools and Instrument List for Installation ..............................................................................8
4. Installation Location ........................................................................................................................................9
5. Installation Work .............................................................................................................................................9
5.1 Suspension Bolts ....................................................................................................................................9
5.2 Marking of Positions of Suspension Bolts and Piping Connections .....................................................10
5.3 Mounting Indoor Unit ............................................................................................................................10
5.4 Adjusting of Unit Level .......................................................................................................................... 11
5.5 Connecting Supply Duct ....................................................................................................................... 12
5.6 Setting of External Pressure .................................................................................................................13
5.7 Installation of Auxiliary Heater (Field-Supplied) ...................................................................................14
5.7.1 Selection of Auxiliary Heater ....................................................................................................... 15
5.7.2 Auxiliary Heater Connection .......................................................................................................16
5.7.3 Setting for Auxiliary Heater ........................................................................................................16
6. Refrigerant Piping Work ................................................................................................................................ 17
6.1 Piping Materials .................................................................................................................................... 17
6.2 Piping Connection ................................................................................................................................18
7. Condensate Piping ........................................................................................................................................20
8. Electrical Wiring ............................................................................................................................................22
8.1 General Check .....................................................................................................................................22
8.2 Electrical Wiring Capacity .....................................................................................................................23
8.2.1 Field Minimum Wire Sizes for Power Supply .............................................................................. 23
8.2.2 Details of Electrical Wiring Connection ....................................................................................... 23
8.3 Position of Electrical Wiring Connection ...............................................................................................25
8.4 Wiring Connection ................................................................................................................................29
8.5 DIP Switch Settings ..............................................................................................................................30
8.6 Static Pressure Electrical Wiring Connection .......................................................................................31
8.7 Function Selection by Wired Controller ................................................................................................32
8.8 Setback Operation ................................................................................................................................34
9. Test Run ........................................................................................................................................................35
9.1 Before Test Run ....................................................................................................................................35
9.2 Test Run ...............................................................................................................................................35
9.3 Alarm Code ..........................................................................................................................................37
10. Fan Performance Curves .............................................................................................................................. 38
P01436Q-rev.1
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● For details on wiring between the indoor unit and the outdoor unit, refer to the "Installation and Maintenance
Manual" for the outdoor unit.
● For details on the optional controller, refer to the "Installation and Maintenance Manual" for that optional
controller module.
● For details on each optional part, refer to the "Installation and Maintenance Manual" for each optional part.
● For central controller, refer to the "Installation and Maintenance Manual" for the central controller.
1. Introduction
Forward this information, and the warranty to all installers and users.
Ask end users to maintain copies for future reference.
(Refrigerant Piping Work) (Electrical Wiring Work) (Ref. Charge Work) (Test Run) (User)
2. Safety Instructions
Signal Words
Indicates a hazardous situation that, if not avoided, could result in death
or serious injury.
Indicates a hazardous situation that, if not avoided, could result in minor or
moderate injury.
Indicates information considered important, but not hazard-related (for
example, messages relating to property damage).
General Precautions
To reduce the risk of serious injury or death, read these instructions
thoroughly and follow all warnings or cautions included in all manuals
that accompanied the product and are attached to the unit. Refer back to
these safety instructions as needed.
● This system should be installed by personnel certied by Johnson Controls, Inc. Personnel must be
qualied according to local, state and national building and safety codes and regulations. Incorrect
installation could cause leaks, electric shock, re or explosion. In areas where "Seismic Performance"
requirements are specied, the appropriate measures should be taken during installation to guard
against possible damage or injury that might occur in an earthquake if the unit is not installed correctly,
injuries may occur due to a falling unit.
● Use appropriate Personal Protective Equipment (PPE), such as gloves and protective goggles and,
where appropriate, have a gas mask nearby. Also use electrical protection equipment and tools suited
for electrical operation purposes. Keep a wet cloth and a re extinguisher nearby during brazing. Use
care in handling, rigging, and setting of bulky equipment.
● When transporting, be careful when picking up, moving and mounting these units. Although the
unit may be packed using plastic straps, do not use them for transporting the unit from one location
to another. Do not stand on or put any material on the unit. Get a partner to help, and bend with
your knees when lifting to reduce strain on your back. Sharp edges or thin aluminum ns on the air
conditioner can cut ngers, so wear protective gloves.
Read following sections carefully before installing this product.
Read over the "Installation and Maintenance Manual" for the outdoor unit as well.
2
P01436Q-rev.1
● Do not touch or adjust any safety devices inside the indoor or outdoor units. All safety features,
disengagement, and interlocks must be in place and functioning correctly before the equipment is
put into operation. If these devices are improperly adjusted or tampered with in any way, a serious
accident can occur. Never bypass or jump-out any safety device or switch.
● Before servicing, turn-OFF the power supply and use accepted lockout and tag out procedures at all
main switches.
● This unit is the pressurized system. Never loosen threaded joints while the system is under pressure
and never open pressurized system parts.
● Johnson Controls will not assume any liability for injuries or damage caused by not following steps
outlined or described in this manual. Unauthorized modications to Johnson Controls products are
prohibited as they…
◦ May create hazards which could result in death, serious injury or equipment damage;
◦ Will void product warranties;
◦ May invalidate product regulatory certications;
◦ May violate OSHA standards;
Take the following precautions to reduce the risk of property damage.
● Be careful that moisture, dust, or variant refrigerant compounds not enter the refrigerant cycle during
installation work. Foreign matter could damage internal components or cause blockages.
● If air lters are required on this unit, do not operate the unit without the air lter set in place. If the air
lter is not installed, dust may accumulate and breakdown may result.
● Do not install this unit in any place where silicon gases can coalesce. If the silicon gas molecules
attach themselves to the surface of the heat exchanger, the nned surfaces will repel water. As a
result, any amount of drainage moisture condensate can overow from the condensate pan and could
run inside of the electrical box, possibly causing electrical failures.
● When installing the unit in a hospital or other facility where electromagnetic waves are generated
from nearby medical and/or electronic devices, be prepared for noise and electronic interference
Electromagnetic Interference (EMI). Do not install where the waves can directly radiate into the
electrical box, controller cable, or controller. Inverters, appliances, high-frequency medical equipment,
and radio communications equipment may cause the unit to malfunction. The operation of the unit may
also adversely affect these same devices. Install the unit at least 10 ft. (3m) away from such devices.
● When a wireless controller is used, locate at a distance of at least 3.3 ft. (1m) between the indoor
unit and electric lighting. If not, the receiver part of the unit may have difculty receiving operation
commands.
● Do not install the unit in any location where animals and plants can come into direct contact with the
outlet air stream. Exposure could adversely affect the animals and plants.
● Do not install the unit with any downward slope to the side of the condensate pipe. If you do, you may
have drain water owing back which may cause leaks.
● Be sure the condensate hose discharges water properly. If connected incorrectly, it may cause leaks.
● Do not install the unit in any place where oil can seep onto the units, such as table or seating areas in
restaurants, and so forth. For these locations or social venues, use specialized units with oil-resistant
features built into them. In addition, use a specialized ceiling fan designed for restaurant use. These
specialized oil-resistant units can be ordered for such applications. However, in places where large
quantities of oil can splash onto the unit, such as a factory, even the specialized units cannot be used.
These products should not be installed in such locations.
Installation Precautions
To reduce the risk of serious injury or death, the following installation
precautions must be followed.
● When installing the unit into…
▫ A wall: Make sure the wall is strong enough to hold the unit’s weight. It may be necessary to
construct a strong wood or metal frame to provide added support.
▫ A room: Properly insulate any refrigerant tubing run inside a room to prevent “sweating” that can
cause dripping and water damage to wall and oors.
P01436Q-rev.1
3
▫ Damp or uneven areas: Use a raised concrete pad or concrete blocks to provide a solid, level
foundation for the unit to prevent water damage and abnormal vibration.
▫ An area with high winds: Securely anchor the outdoor unit down with bolts and a metal frame.
Provide a suitable wind bafe.
▫ A snowy area: Install the outdoor unit on a raised platform that is higher than drifting snow. Provide
snow protection hood.
● Do not install the unit in the following places. Doing so can result in an explosion, re, deformation,
corrosion, or product failure.
▫ Explosive or ammable atmosphere
▫ Where a re, oil, steam or powder can directly enter the unit, such as nearby or above a kitchen
stove.
▫ Where oil (including machinery oil) may be present.
▫ Where corrosive gases such as chlorine, bromine, or sulde can accumulate, such as near a hot
tub or a hot spring.
▫ Where dense, salt-laden airow is heavy, such as in coastal regions.
▫ Where the air quality is of high acidity.
▫ Where harmful gases can be generated from decomposition.
● Do not position the condensate pipe for the indoor unit near any sanitary sewers where corrosive
gases may be present. If you do, toxic gases can seep into breathable air spaces and can cause
respiratory injuries. If the condensate pipe is installed incorrectly, water leakage and damage to the
ceiling, oor, furniture, or other possessions may result. If the condensate pipe becomes clogged,
water may drip from the indoor unit. Do not install the indoor unit where such dripping can cause
moisture damage or uneven locations: Use a raised concrete pad or concrete blocks to provide a
solid, level foundation for the unit to prevent water damage and abnormal vibration.
● Before performing any brazing work, be sure that there are no ammable materials or open ames
nearby.
● Perform a test run to ensure normal operation. Safety guards, shields, barriers, covers, and protective
devices must be in place while the compressor/unit is operating. During the test run, keep ngers and
clothing away from any moving parts.
● Clean up the site when nished, remembering to check that no metal scraps or bits of wiring have
been left inside the unit being installed.
After installation work for the system has been completed, explain the “Safety Precautions,” the proper use
and maintenance of this unit to the customer according to the information in all manuals that came with the
system. All manuals and warranty information must be given to the user or left near the Indoor Unit.
4
P01436Q-rev.1
Refrigerant Precautions
To reduce the risk of serious injury or death, the following refrigerant
precautions must be followed.
● As originally manufactured, this unit contains refrigerant installed by Johnson Controls. Johnson
Controls uses only refrigerants that have been approved for use in the unit’s intended home country
or market. Johnson Controls distributors similarly are only authorized to provide refrigerants that
have been approved for use in the countries or markets they serve. The refrigerant used in this unit
is identied on the unit’s faceplate and/or in the associated manuals. Any additions of refrigerant into
this unit must comply with the country’s requirements with regard to refrigerant use and should be
obtained from Johnson Controls distributors. Use of any non-approved refrigerant substitutes will void
the warranty and will increase the potential risk of injury or death.
● If installed in a small room, take measures to prevent the refrigerant from exceeding the maximum
allowable concentration in the event that refrigerant gases should escape. The installation should meet
the requirements in ASHRAE Standards 15 and 34. If refrigerant gas has leaked during the installation
work, ventilate the room immediately.
● Before installation is complete, make sure that the refrigerant leak test has been performed. If
refrigerant gases escape into the air, turn OFF the main switch, extinguish any open ames and
contact your service contractor. Refrigerant (Fluorocarbon) for this unit is odorless. If the refrigerant
should leak and come into contact with open ames, toxic gas could be generated. Also, because the
uorocarbons are heavier than air, they settle to the oor, which could cause asphyxiation.
● When installing the unit, and connecting refrigerant piping, keep all piping runs as short as possible,
and make sure to securely connect the refrigerant piping before the compressor starts operating. If
the refrigerant piping is not connected and the compressor activates with the stop valve opened, the
refrigerant cycle will become subjected to extremely high pressure, which can cause an explosion or re.
● Tighten the are nut with a torque wrench in the specied manner. Do not apply excessive force to the
are nut when tightening. If you do, the are nut can crack and refrigerant leakage may occur.
● A compressor/unit comprises a pressurized system. Never loosen threaded joints while the system is
under pressure and never open pressurized system parts.
● When maintaining, relocating, and disposing of the unit, dismantle the refrigerant piping after the
compressor stops.
Electrical Precautions
Take the following precautions to reduce the risk of electric shock, re or
explosion resulting in serious injury or death.
● Highly dangerous electrical voltages are used in this system. Carefully refer to the wiring diagram and
these instructions when wiring. Improper connections and inadequate grounding can cause serious
injury or death.
● Before servicing, open and tag all disconnect switches. Never assume electrical power is
disconnected. Check with meter and equipment.
● Only use electrical protection equipment and tools suited for this installation.
● Use specied cables between units.
● Communication cable shall be a minimum of AWG18 (0.82mm
2
), 2-Conductor, Stranded Copper.
Shielded cable must be considered for applications and routing in areas of high EMI and other
sources of potentially excessive electrical noise to reduce the potential for communication errors.
When shielded cable is applied, proper bonding and termination of the cable shield is required as per
Johnson Controls guidelines. Plenum and riser ratings for communication cables must be considered
per application and local code requirements.
● Use an exclusive power supply for the air conditioner at the unit’s rated voltage.
● Be sure to install circuit breakers (ground fault interrupter, isolating switch, molded case circuit breaker
and so on), with the specied capacity. Ensure that the wiring terminals are tightened securely to
recommended torque specications. If a circuit breaker or fuse is frequently activated, shut down the
system and contact your service contractor.
P01436Q-rev.1
5
● Clamp electrical wires securely with a cable band after all wiring is connected to the terminal block. In
addition, run wires securely through the wiring access channel.
● When installing the power lines, do not apply tension to the cables. Secure the suspended cables at
regular intervals, but not too tightly.
● Make sure that the terminals do not come into contact with the surface of the electrical box. If the
terminals are too close to the surface, it may lead to failures at the terminal connection.
● Turn OFF and disconnect the unit from the power supply when handling the service connector. Do not
open the service cover or access panel to the indoor or outdoor units without turning OFF the main
power supply.
● After stopping operation, be sure to wait at least ve minutes before turning off the main power switch.
Otherwise, water leakage or electrical breakdown may result. Disconnect the power supply completely
before attempting any maintenance for electrical parts. Check to ensure that no residual voltage is
present after disconnecting the power supply.
● Do not clean with, or pour water into, the controller as it could cause electric shock and/or damage the
unit. Do not use strong detergent such as a solvent. Clean with a soft cloth.
● Check that the ground wiring is securely connected. Do not connect ground wiring to gas piping, water
piping, lighting conductor, or telephone ground wiring.
● If a circuit breaker or fuse is frequently activated, shut down the system and contact your service
contractor.
● This equipment can be installed with a Ground Fault Circuit Breaker (GFCI), which is a recognized
measure for added protection to a properly grounded unit. Install appropriately-sized breakers / fuses
/ overcurrent protection switches and wiring in accordance with local, state and NEC codes and
requirements. The equipment installer is responsible for understanding and abiding by applicable
codes and requirements.
6
P01436Q-rev.1
● Proper handling of this unit requires two-people. Safe handling and installing the indoor unit requires the
strength of two people. Mounting the unit alone may cause injury due to fall of the unit. Although the unit
may be girded with steel banding, do not use it for transportation. Avoid contact with nned surfaces of
the heat exchanger as sharp edges can cause severe injury to hands and ngers. Use appropriate work
gloves for the job.
NOTICE
● Check to ensure that the condensate hose discharges moisture properly. If connected incorrectly, it can
result in leakage and damage to furniture.
● Make sure to use the factory-supplied condensate hose and hose clamp. Other makes can cause moisture
leakage.
● Do not bend or twist the factory-supplied condensate hose. This could compromise the seal and result in
moisture leakage.
● Do not apply an excessive force to the condensate pipe connection. This can also compromise the seal
properties of the connection.
● Verify that the installed unit is level with oor and ceiling surfaces. Any variance or inclination can cause
moisture to back up into the condensate pan, overow, and seepage onto ceiling or wall surfaces, and
cause damage to carpeted surfaces or furniture below.
● Do not install this system in close proximity to septic sewer lines where ammable and toxic gases can
coalesce.
● Inspect the condensate pan before the onset of winter to drain away all accumulated moisture in the pan.
● The heat exchanger of indoor unit overheats whenever there is a slight amount of refrigerant circulating
during slowdown or stoppage. As a result, moisture in the condensate pan evaporates where it can
condense on ceiling or wall surfaces.
● After the drain check is completed, insert the rubber plug again and seal the gap with a silicon sealant.
Electrical Installation
In some cases, the packaged air conditioner may not be operated normally under the following cases:
● When electrical power for the packaged air conditioner is supplied from the same power transformer
as the external equipment.
● When the power supply wiring for the external equipment and the packaged air conditioner are located
close to each other.
Regarding that mentioned above, surge voltage may be inducted into the power supply wiring for the crated
air conditioner due to a spike in power consumption for this device and an activation of the switch. Check the
eld regulations and standards before performing any electrical work in order to safeguard the power supply
for the crated air conditioner unit.
P01436Q-rev.1
7
3.1 Combination of Outdoor Unit and Indoor Unit
The combination capacity of indoor unit against the outdoor unit is selected depending on the outdoor unit
capacity. Refer to “Installation and Maintenance Manual” for outdoor unit to decide the required combination
of indoor and outdoor units, and the combination unit capacity.
3. Before Installation
3.2 Transportation and Handling
(1) Transport the product as close to the installation location as possible before unpacking.
(2) Do not lay any objects on the indoor unit.
(3) The indoor unit comes crated upside-down with the foam polystyrene condensate pan positioned on
top.
Do not invert the unit until it is ready to be suspended above the oor. Inverting the unit while on the
oor will crush the condensate pan. Do not handle the unit by grabbing at the polystyrene pan and other
air outlets as they are fragile and will sustain damage.
(4) The indoor unit handle is fabricated from foam polystyrene and is susceptible to breakage if any
excessive force is applied as a result of mishandling of the unit during installation.
8
P01436Q-rev.1
3.4 Necessary Tools and Instrument List for Installation
3.3 Factory-Supplied Accessories
Check to ensure that the following accessories are packed with the indoor unit.
The screws, washers and are nuts are packed in the pipe insulation.
NOTE:
Use tools and measuring
instruments (vacuum pump, gas
hose, charging cylinder, manifold
gauge) exclusively for refrigerant
R410A.
No. Tool No. Tool
1 Handsaw 11 Wrench
2 Phillips Screwdriver 12 Charging Cylinder
3 Vacuum Pump 13 Manifold Gauge
4 Refrigerant Gas Hose 14 Wire Cutter
5 Megohmmeter 15 Gas Leak Detector
6 Copper Pipe Bender 16 Level
7 Manual Water Pump 17 Clamper for Solderless Terminals
8 Copper Tube Cutter 18 Hoist (for Indoor Unit)
9 Brazing Kit 19 Ammeter
10 Hexagonal Wrench 20 Voltage Meter
NOTICE
The controller and branch piping are optional accessories which are not included with the indoor unit.
If necessary, please contact your contractor.
Accessory Purpose
Washer (M10)
Screw (M4)
Hose Clamp
Qty.
8
2
16
For Unit Suspension
For Securing Flanges
For Condensate Pipe Connection
Condensate Hose
1 For Condensate Pipe Connection
Rubber Bushing
1 For Connecting Hole
Cable Band
5
PVC Tube
2
For Securing PVC Tube
For Separating Communication Cables and
Wired Controller Cables from Power Supply Wirings
ID 1/2 inch (12mm)
P01436Q-rev.1
9
4. Installation Location
Figure 4.1 Operation and Installation Space
(1) Install the indoor unit, allowing for proper
clearance for operation and maintenance
access, as shown in Figure 4.1.
Rear Side
≥ 39-3/8≥ 39-3/8
View from Top
Front Side
(5-1/8)
≥ 23-5/8
≥ 23-5/8
Electrical Box
Unit: inch
Service Access
Door (≥
□
17-11/16)
In case that the
ceiling board can
not be detected
for servicing,
prepare a service
access door
below the indoor
unit for removing
the indoor unit.
(2) Consider the air distribution from the indoor unit to the space of the room, and select a suitable location
so that uniform air temperature in the room can be obtained.
(3) Do not leave combustible materials inside the service space of the indoor unit.
(4) Avoid obstacles which may hamper the air intake or the air discharge ow.
(5) Do not install the indoor unit in a machine shop or kitchen where vapor from oil or its mist ows to the
indoor unit.
The oil will deposit on the heat exchanger, thereby reducing the indoor unit performance, and may
deform and in the worst case, break the plastic parts of the indoor unit.
(6) Pay attention to the following points when the indoor unit is installed in a hospital or other facilities
where there are electronic waves from medical equipment.
(a) Do not install the indoor unit where the electromagnetic wave is directly radiated to the electrical
box, communication cable or wired controller.
(b) Install the indoor unit and components as far away as practical or at least 9.8ft (3m) from any
electromagnetic wave radiator.
(c) Prepare a steel box and install the wired controller in it. Prepare a steel conduit tube and wire the
controller cable in it. Then, connect the ground wiring with the box and the tube.
(d) Install a noise lter when the power supply emits harmful noises.
(7) To avoid any corrosive action to the heat exchangers, do not install the indoor unit in an acid or alkaline
environment.
5. Installation Work
5.1 Suspension Bolts
(1) Determine the nal location and installation
orientation of the indoor unit with respect
to the space allowed for piping, wiring, and
maintenance access.
(2) Mount suspension bolts, as shown in
Figure 5.1.
5-7/8 to 6-5/16
Insert
(221 to 331 lbs)
I Beam
Unit: inch
Suspension Bolt
(W3/8 or M10)
Suspension Bolt
(W3/8 or M10)
Steel
Concrete
For Wooden Beam Suspension
Wooden Bar
(2-3/8 to 3-9/16 Square)
Wooden Beam
Nut
Nut
Square Washer
Square Washer
Suspension Bolt
For Concrete Slab For Steel Beam
Figure 5.1 Mounting of Suspension Bolts
10
P01436Q-rev.1
5.3 Mounting Indoor Unit
Hang the indoor unit as shown in Figure 5.3.
Field-Supplied Parts
* Suspension Bolts: 4-M10 or W3/8
* Nut: 8-M10 or W3/8
5.2 Marking of Positions of Suspension Bolts and Piping Connections
(1) Mark the positions of the suspension bolts, refrigerant pipe connections and condensate pipe
connection.
(2) Installation dimensions are shown in Figure 5.2.
Suspension
Bracket
Suspension Bolts (4-M10 or W3/8)
(Field-Supplied)
False Ceiling Side
Nut & Washer
(8-M10 or W3/8)
Unit
Figure 5.3 Mounting Indoor Unit
Figure 5.2 Suspension Bolts
f
7/8 (22)
g
c
9-11/16 (246)
12-5/8 (321
)
e
f
7/8 (22)
g
a (for Suspension Bolt)
Condensate Pipe Connection
Refrigerant Gas Pipe Connection
Refrigerant Liquid Pipe Connection
Unit: inch (mm)
h
d
b
4 - 1-9/16 x 1/2 (40 x 12)
(for Suspension Bolt)
(for Suspension Bolt
)
Dimension
Model
a b c d e f g h
(H,Y)IDH018B21S
37-3/8
(950)
35-7/16
(900)
28-3/8
(720)
26-5/8
(676)
16-1/16
(408)
1
(25)
9/16
(15)
1
(25)
(H,Y)IDH024B21S
(H,Y)IDH030B21S
38-9/16
(980)
35-7/16
(900)
31-1/2
(800)
29-3/4
(756)
15-13/16
(402)
1-3/16
(30)
13/16
(20)
1-9/16
(40)
(H,Y)IDH036B21S
(H,Y)IDH048B21S
54-5/16
(1,380)
51-3/16
(1,300)
31-1/2
(800)
29-3/4
(756)
15-13/16
(402)
1-3/16
(30)
13/16
(20)
1-9/16
(40)
P01436Q-rev.1
11
Figure 5.5 Suspended Indoor Unit
(2) Suspension Indoor Unit
* Hook the suspension bracket to the nut and washer of each suspension bolt, as shown, starting at the
opposite side and working over to the service cover side.
* After verifying that the nut and washer are correctly afxed to the retainers on the suspension bracket,
hook the suspension bracket of the service cover side to the nut and washer.
(Install the suspension bolts away from the unit when fastening.)
Figure 5.4 Suspension Bolts and Nuts
(1) How to install Nuts or Suspension Bolts
Install nuts on each of the four suspension
bolts, as shown in Figure 5.4.
Approx.
1-15/16 inches
Washer
Nut
Washer
Indoor Unit
Retaining Nut
5.4 Adjusting of Unit Level
(1) Use a level to verify that the unit is perfectly horizontal. There should be no degree of slope present.
3/16 inch
Figure 5.6 Adjusting of Unit Level
(2) The unit should be installed so that the rear side of the unit is slightly (0 to 3/16 inch (0 to 5mm)) lower
than the front side, to allow for proper drainage.
(3) Tighten the bolts of the nuts with the suspension brackets after adjustment is completed.
Adhesive must be applied to the bolts in order to prevent them from loosening.
NOTE:
During position the installation process, keep the unit well covered with vinyl cover and related
components covered until it is time to hoist into position.
Suspension Bolt
Suspension Bracket
Suspension
Bracket
Nut and
Washer
Right Side
(Service Cover Side)
Indoor Unit
Left Side
12
P01436Q-rev.1
5.5 Connecting Supply Duct
(1) The supply duct should be connected with the indoor unit through canvas ducts, in order to avoid
abnormal sound vibration (Refer to Figure 5.7). The unit is equipped with a pre-drilled duct ange for the
return and supply duct connection.
(2) Attach the vibration proof rubber to the Suspension Bolt in order to avoid abnormal sound vibration.
(3) Duct material should be non-ammable material.
(4) Perform heat insulation work over the duct to prevent condensation.
● Ifalowersoundlevelisrequired,installsilencer(eld-supplied).
● Designductarrangementas"UnitExternalStaticPressure=PressureDropofDuct+Pressure
DropofAirOutletandAirInlet".
Poorlydesignedductwillresultinsound,comfortandwaterblow-offissues.
Notice for Outdoor Air Intake (Fresh Air)
This air conditioner unit is NOT designed for outdoor use.
The following items are to be strictly observed when designing a system for fresh air intake from the
outdoors.
1) Considering Ventilation Load
Calculate the air-conditioning load properly with the load of the outdoor air intake. If the load of the outdoor
air is not considered, it may cause insufcient cooling or heating operation due to an excessive air-
conditioning load against the unit capacity.
2) Limits on Outdoor Air Intake
•
Do NOT ingest air from the outdoors directly into the indoor unit.
If an outdoor fresh air intake is necessary for air-conditioning, Johnson Controls Inc. recommends the
installation of the ERV (Energy Recovery Ventilation) (Field-supplied) system.
The outdoor air shall be processed by the ERV and mixed with indoor air.
Only then, is air that now intermixed can be drawn into the indoor unit.
NOTE:
The temperature of the air that is intermixed should fall within the working range as shown below.
Heating Cooling
Working Range of Required
Indoor Room Temperature
59 to 80
o
F DB
(15 to 27
o
C DB)
69
o
F DB/59
o
F WB (21
o
C DB/15
o
C WB)
to
89
o
F DB/73
o
F WB (32
o
C DB/23
o
C WB)
•
If the ERV is not used for processing the outdoor air, it can result in insufcient heating/cooling operation
or condensation build-up on the inside surfaces of the indoor unit or duct depending on the outdoor air
conditions.
•
The volume of fresh air is recommended to be within 20% of the airow volume “Hi” according to the
specication’s table in the technical documentation. If it exceeds 20%, ingested condensation will build-
up on the inside surfaces of the indoor unit and the airow volume of the indoor unit cannot be adjusted
due to increasing pressure loss of air intake caused by insufcient internal static pressure.
•
When the outdoor air is ingested into the indoor unit, make sure to install an air lter capable of keeping
the indoor unit free from dust.
3) Facilities for Outdoor Air Intake
•
Use the damper or the duct fan to adjust fresh air volume.
•
Do NOT ingest in fresh air from the outdoors directly into the indoor unit.
Installing and integrating ERV as a part of the system mix is recommended if incoming air from outdoors
is routinely drawn indoors.
•
When using ERV or installing a duct fan, make sure to install the interlock circuit between them and the
indoor unit fan motor. Make sure to install an ERV in accordance with this manual.
•
Install thermal insulation on surfaces of interconnecting ducts to prevent the build-up of condensation.
P01436Q-rev.1
13
5.6 Setting of External Pressure
Refer to Section 8.6 "Static Pressure Electrical Wiring Connection".
Model Voltage
Static Pressure
in.W.G.(Pa)
(H,Y)IDH018 - 048B21S
208V
0.20
(*)
/0.60
(50
(*)
/150)
230V
0.40
(*)
/0.74
(100
(*)
/185)
*: Factory Setting
Figure 5.7 Duct Connection Example
An air filter which
can collect dust.
Outdoor Air
(with Air Filter)
Damper for
Adjusting Air Volume
SilencerSilencer Canvas DuctCanvas Duct
Thermal
Insulation
Damper for
Adjusting Air Volume
Air Outlet
Horizontal
Air Inlet
(with Air Filter)
ERV
(Energy Recovery Ventilation)
Indoor
Unit
Service Access Panel
(17-11/16 inches x 17-11/16 inches)
● Ifalowersoundlevelisfurtherrequired,installsilencer(eld-supplied).
● Thefacilitydesignshouldbe“UnitExternalStaticPressure=DuctPressureLoss+Suction/
DischargePressureLoss”.
Iftheductpressurelossdropsbelowtheexternalstaticpressure,airspeedwillincreaseand
leadtotheoccurrenceofloudernoise,splashingwaterandactivationofmotorprotectioncircuit
activated.Iftheunitexternalstaticpressuredropsbelowtheductpressureloss,someproblems
suchasinabilitytochangetheairspeedmayoccur.Settheairowcontroldamperorshiftthe
staticpressurecontrolswitchtoadjusttoalmostequalizethelevelbetweentheexternalstatic
pressureandtheductpressureloss.(See“SettingofExternalPressure”sectionfordetails.)
● Basicallythisunitisdesignedtoinstalltheductsontheinletsideandtheoutletside.Askformore
information for using the return ducts in the ceiling.
14
P01436Q-rev.1
5.7 Installation of Auxiliary Heater (Field-Supplied)
● Whentheauxiliaryheatershallbeinstalledandconnected,makeselectionbyfollowinglocal
codes,regulationsandapprovedbyUL1996,andrefertothismanual.Improperinstallationmay
resultinrefromoverheating.
● Whentheauxiliaryheatershallbeinstalledandconnected,donotinstallinplaceswhereheater
cancomeintocontactwithcombustiblematerials.Otherwise,remayresult.
● Provideadequateclearancespacingbetweentheauxiliaryheaterandindoorunit.
Refertotheauxiliaryheatermanualfordetails.
Otherwise,remayresultfromoverheatingtheindoorunit.
● Donotattachtheauxiliaryheaterdirectlytotheindoorunit.
Otherwise,remayresultfromcombustiblematerialsinsidetheindoorunit.
● Routetheauxiliaryheaterwiringsothatitcannotcomeintocontactwithanypartoftheheater.
Otherwise,remayresult.
● Whentheauxiliaryheatershallbeinstalledandconnected,ductmaterialshouldbeasheetmetal
ornon-ammablematerial.Otherwise,remayresult.
● Firemayresultfromdebrisanddustinsidetheduct.Indoorunitmustbecleanedonaregular
basisbyfollowingtheServiceManual.Alsoauxiliaryheaterandductmustbecleanedonaregular
basisbyfollowingtheirmanuals.
● Auxiliaryheatermustbeproperlyselectedsothatdoubleoverheatingsafetyprotectiondevices
(ThermalProtectorandThermalFuse)arebuilt-in.Otherwise,remayresultfromoverheatingof
heaterwhenthecomponentssuchasrelaysfails.
P01436Q-rev.1
15
5.7.1 Selection of Auxiliary Heater
Auxiliary heater for connection can only be duct heater type.
When using the auxiliary heater, auxiliary heater capacity must be properly selected. Otherwise, re may
result from abnormal heating of heater. Select the allowable auxiliary heater capacity by following the
procedure below.
(1) Conrmation of Actual Airow Volume
Indoor unit is restricted to the following fan speeds during the auxiliary heater ON and does not
correspond to the wired controller setting.
Conrm the actual airow volume of the switched fan speed from the fan performance curves
in Section 10.
Wired Controller Setting Fan Speed
Low High
Medium High
High High
Depending on the Function Setting the heater and fan is turned off for approximately three minutes at
defrost recovery.
(2) Auxiliary Heater Capacity Selection
Select auxiliary heater capacity with minimum airow volume requirement smaller than actual airow
volume of indoor unit conrmed in step (1). When the minimum airow volume requirement for the
auxiliary heater is greater than actual airow volume of indoor unit conrmed in step (1) then failure of
indoor unit or re may result from over heating of heater.
Depending on the temperature setting of the wired controller the maximum air outlet temperature of
indoor unit becomes approximately 122
o
F (50
o
C) and may exceed the maximum air inlet temperature
requirements for the auxiliary heater.
Usage conditions such as minimum airow volume, temperature range (maximum air inlet temperature)
for the auxiliary heater differs by heater manufacturer.
Be sure to follow the usage conditions when selecting the auxiliary heater capacity from the heater
manufacturer.
Maximum allowable heater capacity is different depending on indoor unit model.
If cold draft is a problem then select a larger heater capacity within the allowable capacity range.
If cold draft during defrost is a problem then change the optional function L9 to "01" to turn off both
heater and fan operation during defrost.
Be sure to design the duct arrangement so that the actual airow volume does not exceed
the upper limit.
If the actual airow volume exceeds the upper limit, unwanted noise may occur.
16
P01436Q-rev.1
5.7.3 Setting for Auxiliary Heater
Auxiliary heater setting is disabled by default.
Refer to "Function Selection by Wired Controller" section for details.
5.7.2 Auxiliary Heater Connection
When the auxiliary heater shall be used, wire the circuit as shown below.
Example of Electrical Wiring
1
2
3
CN7
7
8
9
TB2
Power Supply
for Relay (DC24V)
Electric
Heater
(1 fuse in case of single power supply and
2 fuses for three phase power supply)
Xa
Power Supply for
Auxiliary Heater
Thermal
Fuse
X1
X2
X1
X2
Xa
Relay and 3 Pin Connector Kit
(PSC-5RA)
Unit Side (Responsible)
Field Installation Side (Out of Responsibility)
Automatic
Cutout
Wired Controller
1
2
3
4
CN1925
PCB1
Indoor Unit
PCB1:
Pins 3 and 4 of CN1925
1
2
3
4
1
2
3
Connector Cable
(PCC-CN1925-H)
When PSC-5RA (optional part, required) is used for connection between the auxiliary heater and indoor unit
DO NOT connect connector (CN7) to indoor unit PCB. Otherwise,remayresult. Use connector cable
(optional part, required)) between the connector (CN7) of PSC-5RA and indoor unit PCB connector (CN1925).
Connector (CN3) can be used for input integration functionality. Use another PSC-5RA for output integration
functionality.
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York VRF Ducted High Static Indoor Unit Installation guide

VRF Ducted High Static Indoor Unit
York
Brand
York
Model
VRF Ducted High Static Indoor Unit
Type
Installation guide
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