ESAB Remote Arc Gouging User manual

Brand: ESAB

Model: Remote Arc Gouging

Category: Welding System

Type: User manual

ESAB Remote Arc Gouging empowers you with remote control operation of your ESAB welding power source, providing enhanced safety and productivity. Easily start and stop the welding process, adjust the welding current, and select welding modes from a safe distance. Its ergonomic design ensures comfortable handling, reducing fatigue during extended use. This remote control unit is compatible with ESAB welding power sources LAF 631, LAF 1001, LAF 1251, and LAF 1601, offering you versatility in your welding tasks.

Valid for serial no. 205-xxx-xxxx0449 563 001 120314

Remote Arc Gouging

Bruksanvisning

Brugsanvisning

Bruksanvisning

Käyttöohjeet

Instruction manual

Betriebsanweisung

Manuel d'instructions

Gebruiksaanwijzing

Instrucciones de uso

Istruzioni per l'uso

Manual de instruções

Οδηγίες χρήσεως

Инструкция по зксплуатации

Instrukcja obsługi

Návod k používání

Kezelési utasĺtások

Navod na pouitie

Lietošanas pamâcîba

Eksploatavimo instrukcijos

使用说明书

Manual de instrucţiuni

Priručnik s uputama

-- 2 --

Rätt till ändring av specifikationer utan avisering förbehålles.

Ret til ændring af specifikationer uden varsel forbeholdes.

Rett til å endre spesifikasjoner uten varsel forbeholdes.

Oikeudet muutoksiin pidätetään.

Rights reserved to alter specifications without notice.

Änderungen vorbehalten.

Sous réserve de modifications sans avis préalable.

Recht op wijzigingen zonder voorafgaande mededeling voorbehouden.

Reservado el derecho de cambiar las especificaciones sin previo aviso.

Ci riserviamo il diritto di variare le specifiche senza preavviso.

Reservamo-nos o direito de alterar as especificações sem aviso prévio.

∆ιατηρείται το δικαίωμα τροποπίησης προδιαγραφών Χωρίς προειδοποίηση.

Оставляем за собой право изменять спецификацию без пред

Zastrzegamy sobie prawo do wprowadzenia zmian.

Výrobce si vyhrazuje právo na zmĕnu údajű bez předcházejiciho upozomĕni.

Fenntartjuk az elözetes bejelentés nélküli változtatás jogát.

Výrobca si vyhradzuje právo na uskutočnenie zmien bez upovedomenia.

Tiek paturįtas tiesîbas bez iepriekšįja brîdinâjuma izmainît specifikâcijas.

Įmonė pasilieka teisę keisti specifikacijas be įspėjimo.

保留变更技术规范的权利，恕不另行通知。

Zadržana prava na izmjenu specifikacija bez obavijesti.

SVENSKA 4..............................................

DANSK 9................................................

NORSK 14................................................

SUOMI 19................................................

ENGLISH 24..............................................

DEUTSCH 29.............................................

FRANÇAIS 35.............................................

NEDERLANDS 41.........................................

ESPAÑOL 47..............................................

ITALIANO 53..............................................

PORTUGUÊS 59..........................................

ΕΛΛΗΝΙΚΑ 65.............................................

РУССКИЙ 71.............................................

POLSKI 78................................................

ČESKY 84................................................

MAGYAR 89..............................................

SLOVENSKY 94...........................................

LATVIEŠU 100.............................................

LIETUVIÙK 106.............................................

中文 112...................................................

HRVATSKI 123.............................................

DECLARATION OF CONFORMITY

According to

The EMC Directive 2004/108/EC, entering into force 20 July 2007

Type of equipment

Remote control for Arc Gouging to be used with ESAB welding power sourcees

Type designation etc.

Remote Arc Gouging

This remote control box is designed and tested for use with ESAB welding power sources LAF 631, LAF 1001, LAF

1251 and LAF 1601 only.

Brand name or trade mark

ESAB

Manufacturer or his authorised representative established within the EEA

Name, address, telephone No, E-mail:

ESAB AB

Box 8004, SE--402 77 Göteborg, Sweden

Phone: +46 31 50 90 00, E--mail: info@esab.se

Factory operating on behalf of the Manufacturer

Name, address:

ESAB AB, Welding Equipment

SE--695 81 Laxå, Sweden

The following harmonised standard in force within the EEA has been used in the design:

EN 60974--10, Arc welding equipment – Part 10: Electromagnetic compatibility (EMC) requirements

Additional information: Restrictive use, this remote control box is used with equipment of Class A, intended for use

in locations other than residential

By signing this document, the undersigned declares as manufacturer, or the manufacturer’s authorised

representative established within the EEA, that the equipment in question complies with the safety

requirements stated above.

Gothenburg 2012--03--12

Håkan Führ

Global Automation Director

MD ESAB AB

ENGLISH

-- 2 4 --

TOCe

1SAFETY 25...........................................................

2 INTRODUCTION 27...................................................

2.1 General 27..................................................................

2.2 Technical data 27............................................................

3 INSTALLATION 27....................................................

3.1 General 27..................................................................

3.2 Mounting 27.................................................................

4 OPERATION 28.......................................................

4.1 General 28..................................................................

4.2 Remote control 28............................................................

4.3 Settings welding power source's software 28.....................................

5 MAINTENANCE 28....................................................

5.1 General 28..................................................................

5.2 Daily 28.....................................................................

6 SPARE PART ORDERING 28...........................................

DIAGRAM 128............................................................

DIMENSION DRAWING 129................................................

SPARE PARTS LIST 131..................................................

-25-

hga9 Safe GB

1SAFETY

Users of ESAB equipment have the ultimate responsibility for ensuring that anyone who works on or

near the equipment observes all the relevant safety precautions. Safety precautions must meet the

requirements that apply to this type of equipment. The following recommendations should be

observed in addition to the standard regulations that apply to the workplace.

All work must be carried out by trained personnel well-acquainted with the operation of the

equipment. Incorrect operation of the equipment may lead to hazardous situations which can result

in injury to the operator and damage to the equipment.

1. Anyone who uses the equipment must be familiar with:

S its operation

S location of emergency stops

S its function

S relevant safety precautions

S welding and cutting

2. The operator must ensure that:

S no unauthorized person is stationed within the working area of the equipment when it is star-

ted up.

S no-one is unprotected when the arc is struck

3. The workplace must:

S be suitable for the purpose

S be free from drafts

4. Personal safety equipment

S Always wear recommended personal safety equipment, such as safety glasses, flame-proof

clothing, safety gloves.

S Do not wear loose-fitting items, such as scarves, bracelets, rings, etc., which could become

trapped or cause burns.

5. General precautions

S Make sure the return cable is connected securely.

S Work on high voltage equipment may only be carried out by a qualified electrician.

S Appropriate fire extinquishing equipment must be clearly marked and close at hand.

S Lubrication and maintenance must not be carried out on the equipment during operation.

Note! This product is solely intended for arc welding.

-26-

hga9 Safe GB

WARNING

Read and understand the instruction manual before installing or operating.

Arc welding and cutting can be injurious to yourself and others. Take precausions when welding and

cutting. Ask for your employer's safety practices which s hould be based on manufacturers' hazard

data.

ELECTRIC SHOCK - Can kill

S Install and earth the unit in accordance with applicable standards.

S Do not touch live electrical parts or electrodes with bare skin, wet gloves or wet clothing.

S Insulate yourself from earth and the workpiece.

S Ensure your working stance is safe.

FUMES AND GASES - Can be dangerous to health

S Keep your head out of the fumes.

S Use ventilation, extraction at the arc, or both, to take fumes and gases away from your breathing zone

and the general area.

ARC RAYS - Can injure eyes and burn skin.

S Protect your eyes and body. Use the correct welding screen and filter lens and wear protective

clothing.

S Protect bystanders with suitable screens or curtains.

FIRE HAZARD

S Sparks (spatter) can cause fire. Make sure therefore that there are no inflammable materials nearby.

NOISE - Excessive noise can damage hearing

S Protect your ears. Use earmuffs or other hearing protection.

S Warn bystanders of the risk.

MALFUNCTION - Call for expert assistance in the event of malfunction.

PROTECT YOURSELF AND OTHERS!

Class A equipment is not intended for use in residential locations where

the electrical power is provided by the public low-voltage supply system.

There may be potential difficulties in ensuring electromagnic

compatibility of class A equipment in those locations, due to conducted

as well as radiated disturbances.

CAUTION!

WARNING!

Read and understand the instruction

manual before installing or operating.

Do not dispose of electrical equipment together with normal waste!

In observance of European Directive 2002/96/EC on Waste Electrical and Electronic

Equipment and its implementation in accordance with national law, electrical equipment

that has reached the end of its life must be collected separately and returned to an

environmentally compatible recycling facility. As the owner of the equipment, you should

get information on approved collection systems from our local representative.

By applying this European Directive you will improve the environment and human health!

ESAB can provide you with all necessary welding protection and accessories.

-27-

hga9d1ea

2 INTRODUCTION

2.1 General

The remote control for Arc air gouging is designed to be used with the welding power

sources LAF 631, LAF 1001, LAF 1251 and LAF 1601.

The remote control is used to regulate the current on the welding power sources.

2.2 Technical data

Remote control Arc air gouging

Voltage: 24 V DC (from the welding power source)

Dimensions: 274x120x134

Weight: 2,3 kg

3 INSTALLATION

3.1 General

The installation must be carried out by an authorised individual.

Measurements, see the dimension drawing on page 129.

Connection, see the diagram on page 128.

3.2 Mounting

S Fit the remote control attachment on the welding power source using the existing

screw.

Attachment 0449556001 for LAF 631 and attachment for 0449555001 for

LAF 1001/ LAF 1251/ LAF 1601.

S Connect the remote control cable to the 28 pin socket (1) on the welding power

source.

The connector on all welding power sources other than LAF 631 is located on

the inside, see the separate manual for each welding power source.

S Connect a jumper between CN18 1-2 to disconnect CAN, see the separate

manual for the welding power source.

-28-

hga9d1ea

4OPERATION

4.1 General

General safety regulations for the handling of the equipment can be found on

page 25. Read through before you start using the equipment!

4.2 Remote control

1. Toggle switch for power on/off.

Position I = On

Position 0 = Off

2. Knob to regulate the current on the welding power

source.

1 = 10% of the welding power source's maximum current

10 = 100% of the welding power source's maximum

current.

4.3 Settings welding power source's software

Contact ESAB about the settings that must be made in the welding power source's

software. The work must only be performed by ESAB's service personnel.

5 MAINTENANCE

5.1 General

NB!

All warranty undertakings from the supplier cease to apply if the customer attempts

to rectify faults during the warranty period.

5.2 Daily

Remote control

S Check that the remote control is clean and works properly.

Clean if necessary and replace any broken parts

Connecting cable

S Check that the connecting cable between the remote control and the welding

power source is undamaged.

6 SPARE PART ORDERING

Spare parts are ordered through the local ESAB representative, see the last page in

this publication. When ordering, please state machine type, serial number and desig-

nations as well as spare part number in accordance with the spare parts list on page

131. This facilitates dispatch and ensures correct delivery.

SCHEMA SKEMA SKJEMA JOHDOTUSKAAVIO DIAGRAM SCHALT-

PLAN SCHÉMA SCHEMA ESQUEMA SCHEMA ESQUEMA ΣΧΗΜΑ

ΣΥΝ∆ΕΣΗΣ SCHEMAT KAPCSOLÁSI RAJZ SCHÉMA SCHÉMA SHĮMA

SCHEMA SHEME DIAGRAMĂ ЗЛЕКТРИЧЕСКАЯ СХЕМА 图

- 128 -

hga9 schema

MÅTTSKISS MÅLSKITSE MÅLSKISSE MITTAPIIRUSTUS DIMENSION

DRAWING MASSBILD COTES D'ENCOMBREMENT MAATSCHETS CRO-

QUIS ACOTADO DIMENSIONI ESBOÇO COM DIMENSÕES

ΣΧΕ∆ΙΑΡΑΜΜΑ ΜΕΓΕΘΩΝ RYSUNEK WYMIAROWANY MÉRETEZETT RAJZ

ROZMĚROVÝ VÝKRES ROZMEROVÝ VÝKRES RASĒJUMI AR IZMĒRIEM

MATMENŲ BRĖŽINYS KOTIRANE NACRTE ГАБАРИТНЪІЙ РЕРТЕЖ DI-

MENSION DRAWING 尺寸图

- 129 -

hga9mått

RESERVDELSFÖRTECKNING RESERVDELSFORTEGNELSE

RESERVDELSLISTE VARAOSALUETTELO SPARE PARTS LIST ERSATZ-

TEILLISTE LISTE DE PIÈCES DÉTACHEES RESERVEONDERDELENLIJST

LISTA DE REPUESTOS ELENCO RICAMBI LISTA DE PEÇAS SOBRESSA-

LENTES ΠΙΠΑΚΑΣ ΑΝΤΑΛΛΑΚΤΙΚΩΝ ΜΕΡΩΝ SPIS CZĘŚCI ZAPASOWYCH

TARTALÉKALKATRÉSZLISTA SEZNAM NÁHRADNÍCH DÍLŮ ZOZNAM

NÁHRADNÝCH DIELOV REZERVES DAĻU SARAKSTS ATSARGINIŲ DALIŲ

SĄRAŠAS POPIS PRIČUVNIH LISTA DE PIESE DE SCHIMB СПИСОК

ЗАПАСНьІХ ЧАСТЕЙ 备件清单

- 131 -

reservFram

Remote Arc Gouging

Edition 120314

Ordering no. Denomination Notes

0449540880 Remote Arc Gouging

- 132 -

h449540s

Item

no.

Qty Ordering no. Denomination Notes

0449540880 Remote Arc Gouging Manual arc gouging kit with LAF

1 1 0449553001 Box

2 1 0191870216 Potentiometer 2W 10 kohm

3 1 0147866001 Toggle switch 3A 250V

4 1 Resistor 0,5 w 15 kohm

5 1 Resistor 0,5 w 220 kohm

7 1 0460569001 Cover

8 1 0449558880 Cable complete

10 1 0460600821 Knob (in grey with arrow) d21-1/4 in

11 6 Screw m4x16

17 1 Nut pr18,6

20 1 0449555001 Attachment for the welding power source For LAF 1001/ 1251/ 1601

21 1 0449556001 Attachment for the welding power source For LAF 631

Note: pos.20, 21 are not shown in the drawing.

- 133 -

h449558s

Item

no.

Qty Ordering no. Denomination Notes

0449558880 Cable complete (Gouging)

1 1 0193962001 Cable screened 2x2x0.5mm2

2 6 0193513003 Pin contact 0,35-0,50

3 1 0194180053 Pin plug screened 28-pole

4 1 0193307103 Cable fitting

www.esab.com

110915© ESAB AB

ESAB subsidiaries and representative offices

Europe

AUSTRIA

ESAB Ges.m.b.H

Vienna-Liesing

Tel: +43 1 888 25 11

Fax: +43 1 888 25 11 85

BELGIUM

S.A. ESAB N.V.

Brussels

Tel: +32 2 745 11 00

Fax: +32 2 745 11 28

BULGARIA

ESAB Kft Representative Office

Sofia

Tel/Fax: +359 2 974 42 88

THE CZECH REPUBLIC

ESAB VAMBERK s.r.o.

Vamberk

Tel: +420 2 819 40 885

Fax: +420 2 819 40 120

DENMARK

Aktieselskabet ESAB

Herlev

Tel:+4536300111

Fax:+4536304003

FINLAND

ESAB Oy

Helsinki

Tel: +358 9 547 761

Fax: +358 9 547 77 71

FRANCE

ESAB France S.A.

Cergy Pontoise

Tel:+33130755500

Fax:+33130755524

GERMANY

ESAB GmbH

Solingen

Tel: +49 212 298 0

Fax: +49 212 298 218

GREAT BRITAIN

ESAB Group (UK) Ltd

Waltham Cross

Tel: +44 1992 76 85 15

Fax: +44 1992 71 58 03

ESAB Automation Ltd

Andover

Tel: +44 1264 33 22 33

Fax: +44 1264 33 20 74

HUNGARY

ESAB Kft

Budapest

Tel:+3612044182

Fax:+3612044186

ITALY

ESAB Saldatura S.p.A.

Bareggio (Mi)

Tel:+390297968.1

Fax:+390297968701

THE NETHERLANDS

ESAB Nederland B.V.

Amersfoort

Tel: +31 33 422 35 55

Fax: +31 33 422 35 44

NORWAY

AS ESAB

Larvik

Tel:+4733121000

Fax:+4733115203

POLAND

ESAB Sp.zo.o.

Katowice

Tel: +48 32 351 11 00

Fax: +48 32 351 11 20

PORTUGAL

ESAB Lda

Lisbon

Tel: +351 8 310 960

Fax: +351 1 859 1277

ROMANIA

ESAB Romania Trading SRL

Bucharest

Tel: +40 316 900 600

Fax: +40 316 900 601

RUSSIA

LLC ESAB

Moscow

Tel: +7 (495) 663 20 08

Fax: +7 (495) 663 20 09

SLOVAKIA

ESAB Slovakia s.r.o.

Bratislava

Tel:+421744882426

Fax:+421744888741

SPAIN

ESAB Ibérica S.A.

Alcalá de Henares (MADRID)

Tel: +34 91 878 3600

Fax: +34 91 802 3461

SWEDEN

ESAB Sverige AB

Gothenburg

Tel:+4631509500

Fax:+4631509222

ESAB international AB

Gothenburg

Tel:+4631509000

Fax:+4631509360

SWITZERLAND

ESAB AG

Dietikon

Tel: +41 1 741 25 25

Fax: +41 1 740 30 55

UKRAINE

ESAB Ukraine LLC

Kiev

Tel: +38 (044) 501 23 24

Fax: +38 (044) 575 21 88

North and South America

ARGENTINA

CONARCO

Buenos Aires

Tel: +54 11 4 753 4039

Fax: +54 11 4 753 6313

BRAZIL

ESAB S.A.

Contagem-MG

Tel:+553121914333

Fax: +55 31 2191 4440

CANADA

ESAB Group Canada Inc.

Missisauga, Ontario

Tel: +1 905 670 02 20

Fax:+19056704879

MEXICO

ESAB Mexico S.A.

Monterrey

Tel: +52 8 350 5959

Fax:+5283507554

USA

ESAB Welding & Cutting Products

Florence, SC

Tel: +1 843 669 44 11

Fax:+18436645748

Asia/Pacific

AUSTRALIA

ESAB South Pacific

Archerfield BC QLD 4108

Tel: +61 1300 372 228

Fax:+61737112328

CHINA

Shanghai ESAB A/P

Shanghai

Tel:+862123263000

Fax: +86 21 6566 6622

INDIA

ESAB India Ltd

Calcutta

Tel:+91334784517

Fax: +91 33 468 18 80

INDONESIA

P.T. ESABindo Pratama

Jakarta

Tel:+62214600188

Fax: +62 21 461 2929

JAPAN

ESAB Japan

Tokyo

Tel:+81456707073

Fax: +81 45 670 7001

MALAYSIA

ESAB (Malaysia) Snd Bhd

USJ

Tel: +603 8023 7835

Fax: +603 8023 0225

SINGAPORE

ESAB Asia/Pacific Pte Ltd

Singapore

Tel: +65 6861 43 22

Fax: +65 6861 31 95

SOUTH KOREA

ESAB SeAH Corporation

Kyungnam

Tel:+82552698170

Fax: +82 55 289 8864

UNITED ARAB EMIRATES

ESAB Middle East FZE

Dubai

Tel: +971 4 887 21 11

Fax: +971 4 887 22 63

Africa

EGYPT

ESAB Egypt

Dokki-Cairo

Tel: +20 2 390 96 69

Fax: +20 2 393 32 13

SOUTH AFRICA

ESAB Africa Welding & Cutting Ltd

Durbanvill 7570 - Cape Town

Tel: +27 (0)21 975 8924

Distributors

For addresses and phone

numbers to our distributors in

other countries, please visit our

home page

www.esab.com

ESAB Remote Arc Gouging User manual

Brand: ESAB

Model: Remote Arc Gouging

Category: Welding System

Type: User manual

Download PDF

report

ESAB Remote Arc Gouging User manual

ESAB Remote Arc Gouging User manual

Related papers

Other documents