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Grizzly G1007, G1006 Owner's manual

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MODEL G1006/G1007
HEAVY-DUTY MILL/DRILL
OWNER'S MANUAL
(For models manufactured since 09/09)
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WARNING: NO PORTION OF THIS MANUAL MAY BE REPRODUCED IN ANY SHAPE
OR FORM WITHOUT THE WRITTEN APPROVAL OF GRIZZLY INDUSTRIAL, INC.
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This manual provides critical safety instructions on the proper setup,
operation, maintenance, and service of this machine/tool. Save this
document, refer to it often, and use it to instruct other operators.
Failure to read, understand and follow the instructions in this manual
may result in fire or serious personal injury—including amputation,
electrocution, or death.
The owner of this machine/tool is solely responsible for its safe use.
This responsibility includes but is not limited to proper installation in
a safe environment, personnel training and usage authorization,
proper inspection and maintenance, manual availability and compre-
hension, application of safety devices, cutting/sanding/grinding tool
integrity, and the usage of personal protective equipment.
The manufacturer will not be held liable for injury or property damage
from negligence, improper training, machine modifications or misuse.
3OMEDUSTCREATEDBYPOWERSANDINGSAWINGGRINDINGDRILLINGAND
OTHERCONSTRUCTIONACTIVITIESCONTAINSCHEMICALSKNOWNTOTHE3TATE
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9OURRISKFROMTHESEEXPOSURESVARIESDEPENDINGONHOWOFTENYOU
DOTHISTYPEOFWORK4OREDUCEYOUREXPOSURETOTHESECHEMICALS
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Table of Contents
INTRODUCTION ............................................... 2
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<adhhVgnD[IZgbh######################################### .
SECTION 1: SAFETY ..................................... 10
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6YY^i^dcVaHV[Zin[dgB^aah############################ &'
SECTION 2: POWER SUPPLY ...................... 13
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<gdjcY^c\GZfj^gZbZcih########################## &)
:miZch^dc8dgYh######################################## &)
SECTION 3: SETUP ....................................... 15
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9^hXdccZXi^c\EdlZg################################# '*
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SECTION 4: OPERATIONS ........................... 27
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SECTION 5: ACCESSORIES ......................... 31
SECTION 6: MAINTENANCE ......................... 33
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SECTION 7: SERVICE ................................... 37
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Bdidg:aZXig^XVa8dci^cjZY################## (-
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SECTION 8: WIRING ...................................... 39
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SECTION 9: PARTS ....................................... 41
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=ZVYEVgihA^hi############################################ )'
8dajbcIVWaZEVgih7gZV`Ydlc############## )(
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WARRANTY & RETURNS ............................. 49
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INTRODUCTION
The Model G1006/G1007 Mill/Drill is used to
shape metal workpieces by removing material
with the use of a rotating cutting tool. The differ-
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In milling operations, the location of the cutting
tool is stationary while the workpiece is fed into
the cutter by moving the table.
In drilling operations, the workpiece is held sta-
tionary on the table while the cutting tool is fed
vertically into the workpiece with the movement of
the spindle and head.
Machine Description
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Contact Info
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To reduce the risk of
serious injury when using
this machine, read and
understand this entire
manual before beginning
any operations.
Figure 3. Identification.
Identification
A. Junction Box
B. Headstock Height Crank
C. Return Spring Assembly
D. Quill Lock
E. ON/OFF Swtich
F. Depth Stop
G. Micro-Downfeed Handwheel
H. Motor Pivot Lock
I. Downfeed Handles
A
B
E
F
G
H
I
J
L
O
K
P
N
M
J. Pinion Hub Lock Knob
K. X-Axis Handwheels
L. Longitudinal Stops
M. Y-Axis Lock Handles
N. X-Axis Lock Handles
O. Y-Axis Handwheel
P. Drilling Angle Vise
Q. Power Feed (G1007 Only)
G1006G1007
Q
C
D
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Customer Service #: (570) 546-9663 · To Order Call: (800) 523-4777 · Fax #: (800) 438-5901
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Weight.............................................................................................................................................................. 566 lbs.
Width (side-to-side) x Depth (front-to-back) x Height..................................................................... 50 x 40 x 48-1/2 in.
Footprint (Length x Width)............................................................................................................................ 24 x 16 in.
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Type.......................................................................................................................................................... Wood Crate
Content........................................................................................................................................................... Machine
Weight.............................................................................................................................................................. 674 lbs.
Length x Width x Height....................................................................................................................... 38 x 30 x 46 in.
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Minimum Circuit Size............................................................................................ 20 amps at 110V, 15 amps at 220V
Switch................................................................................................. Push Button with Thermal Overload Protection
Switch Voltage..................................................................................................................................................... 110V
Cord Length............................................................................................................................................................ 6 ft.
Cord Gauge................................................................................................................................................... 14 gauge
Plug Included.......................................................................................................................................................... Yes
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Type.................................................................................................................. TEFC Capacitor Start Induction
Horsepower................................................................................................................................................ 2 HP
Voltage................................................................................................................................................ 110/220V
Prewired..................................................................................................................................................... 110V
Phase....................................................................................................................................................... Single
Amps......................................................................................................................................................... 16/8A
Speed................................................................................................................................................ 1725 RPM
Cycle......................................................................................................................................................... 60 Hz
Number of Speeds............................................................................................................................................ 1
Power Transfer .................................................................................................................................. Belt Drive
Bearings....................................................................................................... Shielded, Permanently Lubricated
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Spindle Travel.............................................................................................................................................. 5 in.
Swing................................................................................................................................................... 15-7/8 in.
Longitudinal Table Travel.................................................................................................................... 23-1/2 in.
Cross Table Travel...................................................................................................................................... 7 in.
Ram Travel................................................................................................................................................ 12 in.
Head Travel........................................................................................................................................... 5-1/4 in.
Head Tilt (Left-to-Right)........................................................................................................................ 360 deg.
Maximum Distance Spindle to Column........................................................................................................ 8 in.
Maximum Distance Spindle to Table......................................................................................................... 18 in.
Drilling Capacity for Cast Iron................................................................................................................ 1-1/4 in.
Drilling Capacity for Steel...................................................................................................................... 1-1/4 in.
Number of Vertical Spindle Speeds................................................................................................................ 12
Range of Vertical Spindle Speeds..... 150, 225, 255, 350, 400, 500, 850, 1200, 1500, 1600, 2300, 3000 RPM
Quill Diameter....................................................................................................................................... 2.950 in.
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Table Length.............................................................................................................................................. 32 in.
Table Width........................................................................................................................................... 9-1/2 in.
Table Thickness.................................................................................................................................... 1-7/8 in.
Number of T-Slots............................................................................................................................................ 4
T-Slots Width........................................................................................................................................ 0.625 in.
T-Slots Height........................................................................................................................................... 7/8 in.
T-Slots Centers.................................................................................................................................... 2-1/16 in.
Stud Size.................................................................................................................................................. 1/2 in.
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Spindle Taper............................................................................................................................................... R-8
End Milling Capacity................................................................................................................................. 3/4 in.
Face Milling Capacity................................................................................................................................... 3 in.
Drawbar Diameter................................................................................................................................... 7/16 in.
Drawbar TPI......................................................................................................................................... 7/16 - 20
Drawbar Length................................................................................................................................... 16-1/2 in.
Spindle Bearings......................................................................................................................... Tapered Roller
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Leadscrew Diameter............................................................................................................................. 15/16 in.
Leadscrew TPI................................................................................................................................................ 10
Leadscrew Length..................................................................................................................................... 36 in.
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Spindle Housing/Quill........................................................................................................................... Cast Iron
Table....................................................................................................................................... Ground Cast Iron
Head.................................................................................................................................................... Cast Iron
Column.................................................................................................................................... Ground Cast Iron
Base..................................................................................................................................................... Cast Iron
Paint......................................................................................................................................................... Epoxy
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Collar Graduations................................................................................................................................ 0.001 in.
Column Diameter................................................................................................................................... 4-1/2 in.
Optional Stand......................................................................................................................................... G5944
Recommended Mobile Base................................................................................................................. G7314Z
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ISO Factory .................................................................................................................................................. ISO 9001
Country Of Origin ............................................................................................................................................... China
Warranty ........................................................................................................................................................... 1 Year
Serial Number Location ...................................................................................................... ID Label on Head Casting
Assembly Time .................................................................................................................................................. 1 hour
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Clutch-Type Downfeed Mechanism
Graduations in Inches
Exclusive Fine Downfeed is Graduated in .001" and is Engaged by Clutch-Type Mechanism
Heavy-Duty 12 Speed Tapered Roller Bearing Spindle
Top Quality Workmanship Throughout
Push Button Switch with Thermal Overload Protector
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1/2" Drill Chuck
3" Angle Vise
3" Face Mill
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Weight.............................................................................................................................................................. 566 lbs.
Width (side-to-side) x Depth (front-to-back) x Height..................................................................... 50 x 40 x 48-1/2 in.
Footprint (Length x Width)............................................................................................................................ 24 x 16 in.
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Type.......................................................................................................................................................... Wood Crate
Content........................................................................................................................................................... Machine
Weight.............................................................................................................................................................. 686 lbs.
Length x Width x Height....................................................................................................................... 38 x 30 x 46 in.
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Minimum Circuit Size............................................................................................ 20 amps at 110V, 15 amps at 220V
Switch................................................................................................. Push Button with Thermal Overload Protection
Switch Voltage..................................................................................................................................................... 110V
Cord Length............................................................................................................................................................ 6 ft.
Cord Gauge................................................................................................................................................... 14 gauge
Plug Included.......................................................................................................................................................... Yes
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Type.................................................................................................................. TEFC Capacitor Start Induction
Horsepower................................................................................................................................................ 2 HP
Voltage................................................................................................................................................ 110/220V
Prewired..................................................................................................................................................... 110V
Phase....................................................................................................................................................... Single
Amps......................................................................................................................................................... 16/8A
Speed................................................................................................................................................ 1725 RPM
Cycle......................................................................................................................................................... 60 Hz
Number of Speeds............................................................................................................................................ 1
Power Transfer .................................................................................................................................. Belt Drive
Bearings....................................................................................................... Shielded, Permanently Lubricated
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Spindle Travel.............................................................................................................................................. 5 in.
Swing................................................................................................................................................... 15-7/8 in.
Longitudinal Table Travel.................................................................................................................... 23-1/2 in.
Cross Table Travel...................................................................................................................................... 7 in.
Ram Travel................................................................................................................................................ 12 in.
Head Travel........................................................................................................................................... 5-1/4 in.
Head Tilt (Left-to-Right)........................................................................................................................ 360 deg.
Maximum Distance Spindle to Column........................................................................................................ 8 in.
Maximum Distance Spindle to Table......................................................................................................... 18 in.
Drilling Capacity for Cast Iron................................................................................................................ 1-1/4 in.
Drilling Capacity for Steel...................................................................................................................... 1-1/4 in.
Number of Vertical Spindle Speeds................................................................................................................ 12
Range of Vertical Spindle Speeds..... 150, 225, 255, 350, 400, 500, 850, 1200, 1500, 1600, 2300, 3000 RPM
Number of Longitudinal Feeds.............................................................................................................. Variable
Feed Rate....................................................................................................................................... 0 - 140 RPM
Quill Diameter....................................................................................................................................... 2.950 in.
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Table Length.............................................................................................................................................. 32 in.
Table Width........................................................................................................................................... 9-1/2 in.
Table Thickness.................................................................................................................................... 1-7/8 in.
Number of T-Slots............................................................................................................................................ 4
T-Slots Width........................................................................................................................................ 0.625 in.
T-Slots Height........................................................................................................................................... 7/8 in.
T-Slots Centers.................................................................................................................................... 2-1/16 in.
Stud Size.................................................................................................................................................. 1/2 in.
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Spindle Taper............................................................................................................................................... R-8
End Milling Capacity................................................................................................................................. 3/4 in.
Face Milling Capacity................................................................................................................................... 3 in.
Drawbar Diameter................................................................................................................................... 7/16 in.
Drawbar TPI......................................................................................................................................... 7/16 - 20
Drawbar Length................................................................................................................................... 16-1/2 in.
Spindle Bearings......................................................................................................................... Tapered Roller
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Leadscrew Diameter............................................................................................................................. 15/16 in.
Leadscrew TPI................................................................................................................................................ 10
Leadscrew Length..................................................................................................................................... 36 in.
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Spindle Housing/Quill........................................................................................................................... Cast Iron
Table....................................................................................................................................... Ground Cast Iron
Head.................................................................................................................................................... Cast Iron
Column.................................................................................................................................... Ground Cast Iron
Base..................................................................................................................................................... Cast Iron
Paint......................................................................................................................................................... Epoxy
Di]Zg
Collar Graduations................................................................................................................................ 0.001 in.
Column Diameter................................................................................................................................... 4-1/2 in.
Optional Stand......................................................................................................................................... G5944
Recommended Mobile Base................................................................................................................. G7314Z
"-"
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Di]ZgHeZX^[^XVi^dch/
ISO Factory .................................................................................................................................................. ISO 9001
Country Of Origin ............................................................................................................................................... China
Warranty ........................................................................................................................................................... 1 Year
Serial Number Location ...................................................................................................... ID Label on Head Casting
Assembly Time .......................................................................................................................................... 1-1/2 hours
;ZVijgZh/
Clutch-Type Downfeed Mechanism
Graduations in Inches
Exclusive Fine Downfeed is Graduated in .001" and is Engaged by Clutch-Type Mechanism
Heavy Duty 12 Speed Tapered Roller Bearing Spindle
Top Quality Workmanship Throughout
Push Button Switch with Thermal Overload Protector
Servo-Type Variable Speed Power Feed Table, Mounted on Left Side
6XXZhhdg^Zh>cXajYZY/
1/2" Drill Chuck
3" Angle Vise
3" Face Mill
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"."
Glossary Of Terms
Arbor: 6 bVX]^cZ h]V[i i]Vi hjeedgih V Xjii^c\
idda#
Collet: 6 Xdc^XVa h]VeZY hea^i"haZZkZ Wjh]^c\
i]Vi ]daYh gdjcY iddah Wn egZhh^c\ V\V^chi i]Z^g
djih^YZY^VbZiZg#
Cutting Speed: I]Z Y^hiVcXZ V ed^ci dc V Xji"
iZg bdkZh ^c dcZ b^cjiZ! ZmegZhhZY ^c hjg[VXZ
bZiZghdg[ZZieZgb^cjiZ#
Dial Indicator: 6c^chigjbZcijhZY^chZijeVcY
^cheZXi^dcldg`i]Vih]dlhi]ZVbdjcid[Zggdg^c
h^oZdgVa^\cbZcid[VeVgi#
Dividing Head: 6 b^aa^c\ bVX]^cZ VXXZhhdgn
jhZYidY^k^YZVX^gXjaVgdW_ZXi^cidVcjbWZgd[
ZfjVaeVgih#
Down or Climb Milling: ;ZZY^c\i]Z ldg`e^ZXZ
^c i]Z hVbZ dg deedh^iZ Y^gZXi^dc Vh i]Z XjiiZg
gdiVi^dc#
End Milling: I]Z deZgVi^dc d[ bVX]^c^c\ [aVi
hjg[VXZhZ^i]Zg]dg^odciVa!kZgi^XVa!dgViVcVc\aZ
jh^c\VcZcYb^aaVhVXjiiZg#
Face Milling: I]Z b^aaZYhjg[VXZ^c i]^h bZi]dY
gZhjaih[gdbi]ZXdbW^cZYVXi^dcd[Xjii^c\ZY\Zh
adXViZYdci]Z[VXZdgZcYd[i]ZXjii^c\iddah#
Feed Rate: JhjVaanbZVhjgZY^c^cX]ZheZgb^c"
jiZ#
Fixture: 6YZk^XZi]VihZXjgZan]daYhi]Zldg`e^ZXZ
^ceaVXZYjg^c\VXjii^c\deZgVi^dc#
Form Milling: I]Z bVX]^c^c\ d[ ^ggZ\jaVg Xdc"
idjghWnjh^c\[dgbXjiiZgh#
Gang Milling: L]Zc bdgZ i]Vc ild XjiiZgh VgZ
bdjciZY dc i]Z VgWdg id bVX]^cZ hjg[VXZh d[ V
ldg`e^ZXZ#
I]Z[daadl^c\^hVa^hid[XdbbdcYZ[^c^i^dch!iZgbhVcYe]gVhZhjhZYi]gdj\]djii]^hbVcjVaVhi]ZngZaViZ
idi]^hb^aaVcYbZiValdg`^c\^c\ZcZgVa#7ZXdbZ[Vb^a^Vgl^i]i]ZhZiZgbh[dgVhhZbWa^c\!VY_jhi^c\VcY
deZgVi^c\i]^hb^aa#NdjghV[Zin^hVERY^bedgiVciidjhVi<g^ooan
Gib: 6 iVeZgZY lZY\Z adXViZY Vadc\ V ha^Y^c\
bZbWZgidiV`ZjelZVgdgidZchjgZVegdeZg[^i#
Headstock: I]Zb^aaXdbedcZcii]Vi]djhZhi]Z
kZgi^XVahe^cYaZ!bdidg!VcYYg^kZhnhiZb#
Knee: I]Zb^aa YZk^XZi]Vii]Z hVYYaZ VcY iVWaZ
VgZbdjciZYdc!l]^X]XVcbdkZVadc\i]ZO"Vm^h
eVi]#
Lead Screw: I]Z YZk^XZ i]Vi bdkZh i]Z iVWaZ
Vadc\i]ZM"Vm^h!N"Vm^h!VcYO"Vm^heVi]h#
Peripheral Milling: I]Z b^aaZY hjg[VXZ ^c i]^h
bZi]dY ^h egdYjXZY Wn Xjii^c\ iZZi] adXViZY dc
i]ZeZg^e]ZgndjiZgZY\Zd[i]ZXjiiZgWdYn#
Ram: I]Z b^aa XdbedcZci i]Vi ]daYh i]Z ]ZVY"
hidX`VcYbdkZh^cVa^cZVgeVi]VXgdhhi]ZXda"
jbc#
Saddle: I]Z ha^Y^c\ XdbedcZci i]Vi ]daYh i]Z
iVWaZVcYbdkZhVadc\i]ZN"Vm^heVi]#
Side Milling: I]ZdeZgVi^dcd[bVX]^c^c\VkZgi^"
XVa hjg[VXZ dc i]Z h^YZ d[ V ldg`e^ZXZ jh^c\ V
h^YZb^aa^c\XjiiZg#
Slitting and Cutting Off: BZiVaha^ii^c\hVlhVgZ
jhZY [dg b^aa^c\ cVggdl hadih VcY [dg Xjii^c\ d[[
hidX`#
Spindle: I]Z gZkdak^c\ ]daadl h]V[i i]Vi ]daYh
VcYYg^kZhi]Zidda]daYZgdgVgWdg#
Turret : I]Z ideeVgi d[ i]ZXdajbc i]Vii]Z gVb
gdiViZhdc#
Ways: I]Z egZX^h^dc bVX]^cZY VcY [aVi igVX`h
dci]Zb^aadcl]^X]i]ZiVWaZ!hVYYaZ!VcY`cZZ
igVkZa#
X, Y, and Z-Axis: I]Z higV^\]i eVi] i]Z iVWaZ
XVc igVkZa adc\^ijY^cVaan! Xgdhhl^hZ! dg kZgi^XVaan
gZheZXi^kZan#
"&%"
BdYZa<&%%+$<&%%,B[\#H^cXZ.$%.
For Your Own Safety, Read Instruction
Manual Before Operating this Machine
The purpose of safety symbols is to attract your attention to possible hazardous conditions.
This manual uses a series of symbols and signal words intended to convey the level of impor-
tance of the safety messages. The progression of symbols is described below. Remember that
safety messages by themselves do not eliminate danger and are not a substitute for proper
accident prevention measures.
WEARING PROPER APPAREL. 9d cdi lZVg
Xadi]^c\! VeeVgZa! dg _ZlZagn i]Vi XVc WZXdbZ
ZciVc\aZY ^c bdk^c\ eVgih# 6alVnh i^Z WVX` dg
XdkZgadc\]V^g#LZVgcdc"ha^e[ddilZVg idVkd^Y
VXX^YZciVaha^ehl]^X]XdjaYXVjhZVadhhd[ldg`"
e^ZXZXdcigda#
HEARING PROTECTION. 6alVnh lZVg ]ZVg"
^c\egdiZXi^dcl]ZcdeZgVi^c\dg dWhZgk^^c\adjY
bVX]^cZgn# :miZcYZY ZmedhjgZ id i]^h cd^hZ
l^i]dji]ZVg^c\egdiZXi^dc XVc XVjhZ eZgbVcZci
]ZVg^c\adhh#
MENTAL ALERTNESS. 7Z bZciVaan VaZgi l]Zc
gjcc^c\ bVX]^cZgn# CZkZg deZgViZ jcYZg i]Z
^c[ajZcXZd[Ygj\hdgVaXd]da!l]Zci^gZY!dgl]Zc
Y^higVXiZY#
OWNER’S MANUAL. GZVY VcY jcYZghiVcY
i]^h dlcZg»h bVcjVa 7:;DG: jh^c\ bVX]^cZ#
JcigV^cZYjhZghXVcWZhZg^djhan]jgi#
EYE PROTECTION.6alVnhlZVg6CH>"VeegdkZY
hV[Zin\aVhhZhdgV[VXZh]^ZaYl]ZcdeZgVi^c\dg
dWhZgk^c\ bVX]^cZgn id gZYjXZ i]Z g^h` d[ ZnZ
^c_jgndgWa^cYcZhh[gdb[an^c\eVgi^XaZh#:kZgnYVn
ZnZ\aVhhZhVgZcdiVeegdkZYhV[Zin\aVhhZh#
HAZARDOUS DUST. 9jhi XgZViZY l]^aZ jh^c\
bVX]^cZgn bVn XVjhZ XVcXZg! W^gi] YZ[ZXih! dg
adc\"iZgb gZhe^gVidgn YVbV\Z#7Z VlVgZd[ Yjhi
]VoVgYhVhhdX^ViZYl^i]ZVX]ldg`e^ZXZbViZg^Va!
VcYValVnhlZVgVC>DH="VeegdkZYgZhe^gVidgid
gZYjXZndjgg^h`#
Indicates a potentially hazardous situation which, if not avoided,
MAY result in minor or moderate injury. It may also be used to alert
against unsafe practices.
Indicates a potentially hazardous situation which, if not avoided,
COULD result in death or serious injury.
Indicates an imminently hazardous situation which, if not avoided,
WILL result in death or serious injury.
This symbol is used to alert the user to useful information about
proper operation of the machine.
NOTICE
Safety Instructions for Machinery
SECTION 1: SAFETY
BdYZa<&%%+$<&%%,B[\#H^cXZ.$%.
"&&"
DISCONNECTING POWER SUPPLY.6alVnhY^h"
XdccZXi bVX]^cZ [gdb edlZg hjeean WZ[dgZ hZg"
k^X^c\! VY_jhi^c\! dg X]Vc\^c\ Xjii^c\ iddah W^ih!
WaVYZh!XjiiZgh! ZiX## BV`ZhjgZ hl^iX] ^h^c D;;
edh^i^dcWZ[dgZgZXdccZXi^c\idVkd^YVcjcZmeZXi"
ZYdgjc^ciZci^dcVahiVgi#
APPROVED OPERATION. JcigV^cZY deZgVidgh
XVc WZ hZg^djhan ]jgi Wn bVX]^cZgn# Dcan Vaadl
igV^cZY dg egdeZgan hjeZgk^hZY eZdeaZ id jhZ
bVX]^cZ# L]Zc bVX]^cZ ^h cdi WZ^c\ jhZY! Y^h"
XdccZXi edlZg! gZbdkZ hl^iX] `Znh! dg adX`"dji
bVX]^cZidegZkZcijcVji]dg^oZYjhZ·ZheZX^Vaan
VgdjcYX]^aYgZc#BV`Zldg`h]de`^Yegdd[
DANGEROUS ENVIRONMENTS. 9d cdi jhZ
bVX]^cZgn ^c lZi dg gV^cn adXVi^dch! XajiiZgZY
VgZVh!VgdjcY[aVbbVWaZh!dg^cYVg`VgZVh#@ZZe
ldg`VgZVXaZVc!Ygn!VcYlZaa"a^\]iZY#
ONLY USE AS INTENDED. Dcan jhZ bVX]^cZ
[dg ^ih ^ciZcYZY ejgedhZ# CZkZgbdY^[n bVX]^cZ
[dgVejgedhZcdi^ciZcYZYWni]ZbVcj[VXijgZg
USE RECOMMENDED ACCESSORIES.8dchjai
i]^hdlcZg»hbVcjVadgi]ZbVcj[VXijgZg[dggZX"
dbbZcYZY VXXZhhdg^Zh# Jh^c\ ^begdeZg VXXZh"
hdg^Zhl^aa^cXgZVhZi]Zg^h`d[hZg^djh^c_jgn#
CHILDREN & BYSTANDERS. @ZZe X]^aYgZc
VcYWnhiVcYZghVhV[ZY^hiVcXZVlVn[gdbldg`
VgZV#Hidejh^c\bVX]^cZ^[X]^aYgZcdgWnhiVcY"
ZghWZXdbZVY^higVXi^dc#
REMOVE ADJUSTING TOOLS. CZkZg aZVkZ
VY_jhibZciiddah!X]jX``Znh!lgZcX]Zh!ZiX#^cdg
dcbVX]^cZ·ZheZX^VaancZVgbdk^c\eVgih#KZg^[n
gZbdkVaWZ[dgZhiVgi^c\
SECURING WORKPIECE. L]Zc gZfj^gZY! jhZ
XaVbehdgk^hZhid hZXjgZ ldg`e^ZXZ# 6 hZXjgZY
ldg`e^ZXZegdiZXih]VcYhVcY[gZZhWdi]d[i]Zb
iddeZgViZi]ZbVX]^cZ#
FEED DIRECTION.JcaZhhdi]Zgl^hZcdiZY![ZZY
ldg` V\V^chi i]Z gdiVi^dc d[ WaVYZh dg XjiiZgh#
;ZZY^c\^ci]ZhVbZY^gZXi^dcd[gdiVi^dcbVnejaa
ndjg]VcY^cidi]ZXji#
FORCING MACHINERY.9dcdi[dgXZbVX]^cZ#
>il^aa Yd i]Z_dW hV[ZgVcY WZiiZgVi i]ZgViZ [dg
l]^X]^ilVhYZh^\cZY#
GUARDS & COVERS. <jVgYh VcY XdkZgh XVc
egdiZXi ndj [gdb VXX^YZciVa XdciVXi l^i] bdk^c\
eVgih dg [an^c\ YZWg^h# BV`Z hjgZ i]Zn VgZ egde"
Zgan^chiVaaZY!jcYVbV\ZY!VcYldg`^c\ XdggZXian
WZ[dgZjh^c\bVX]^cZ#
NEVER STAND ON MACHINE.HZg^djh^c_jgndg
VXX^YZciVa XdciVXi l^i]Xjii^c\ idda bVndXXjg ^[
bVX]^cZ^hi^eeZY#BVX]^cZbVnWZYVbV\ZY#
STABLE MACHINE. JcZmeZXiZYbdkZbZciYjg"
^c\ deZgVi^dch \gZVian ^cXgZVhZh g^h` d[ ^c_jgn dg
adhh d[ Xdcigda# 7Z[dgZ hiVgi^c\! kZg^[n bVX]^cZh
VgZhiVWaZVcYbdW^aZWVhZ^[jhZY^hadX`ZY#
AWKWARD POSITIONS. @ZZe egdeZg [ddi^c\
VcYWVaVcXZViVaai^bZhl]ZcdeZgVi^c\bVX]^cZ#
9dcdidkZggZVX]6kd^YVl`lVgY]VcYedh^i^dch
i]Vi bV`Z ldg`e^ZXZ Xdcigda Y^[[^Xjai dg ^cXgZVhZ
i]Zg^h`d[VXX^YZciVa^c_jgn#
UNATTENDED OPERATION. CZkZg aZVkZ
bVX]^cZgjcc^c\l]^aZjcViiZcYZY#IjgcbVX]^cZ
OFFVcYZchjgZVaabdk^c\eVgihXdbeaZiZanhide
WZ[dgZlVa`^c\VlVn#
MAINTAIN WITH CARE.;daadlVaabV^ciZcVcXZ
^chigjXi^dch VcY ajWg^XVi^dc hX]ZYjaZh id `ZZe
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bV^ciV^cZYbVX]^cZ^cXgZVhZhg^h`d[^c_jgn#
CHECK DAMAGED PARTS. GZ\jaVgan ^cheZXi
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MAINTAIN POWER CORDS. L]Zc Y^hXdccZXi"
^c\ XdgY"XdccZXiZY bVX]^cZh [gdb edlZg! \gVW
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bVn YVbV\Z i]Z l^gZh ^ch^YZ# 9d cdi ]VcYaZ
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ndj VgZ ZmeZg^ZcX^c\ Y^[[^Xjai^Zh eZg[dgb^c\ i]Z
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*,%*)+".++(#
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No list of safety guidelines can be complete.
Every shop environment is different. Always
consider safety first, as it applies to your
individual working conditions. Use this and
other machinery with caution and respect.
Failure to do so could result in serious per-
sonal injury, damage to equipment, or poor
work results.
Like all machinery there is potential danger
when operating this machine. Accidents are
frequently caused by lack of familiarity or
failure to pay attention. Use this machine
with respect and caution to decrease the
risk of operator injury. If normal safety pre-
cautions are overlooked or ignored, serious
personal injury may occur.
Additional Safety for Mills
MACHINE CARE AND MAINTENANCE. CZkZg
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l]ZcdeZgVi^c\i]Zb^aa#
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XVjhZaVXZgVi^dch#
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WZXZgiV^ci]Zldg`e^ZXZ]VhWZZcegdeZgan
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^bbZY^ViZanV[iZgjhZ#
SPINDLE SPEEDS.HZaZXii]Zhe^cYaZheZZY i]Vi
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SECTION 2: POWER SUPPLY
Availability
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VcYhiVcYVgYh#
Electrocution, fire, or
equipment damage may
occur if machine is not
correctly grounded and
connected to the power
supply.
Full-Load Current Rating
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VidcZi^bZYjg^c\cdgbVadeZgVi^dch#
Full-Load Current Rating at 110V ...... 16 Amps
Full-Load Current Rating at 220V ....... 8 Amps
I]Z[jaa"adVYXjggZci^hcdii]ZbVm^bjbVbdjci
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i]Z[jaa"adVYgVi^c\#
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d[i^bZ!YVbV\Z!dkZg]ZVi^c\!dg[^gZbVngZhjai·
ZheZX^Vaan ^[ XdccZXiZY id Vc jcYZgh^oZY X^gXj^i#
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hjgZ^i^hXdccZXiZYidVedlZghjeeanX^gXj^ii]Vi
bZZihi]ZgZfj^gZbZcih^ci]Z[daadl^c\hZXi^dc#
For your own safety and protection of
property, consult an electrician if you are
unsure about wiring practices or electrical
codes in your area.
Note: The circuit requirements listed in this man
-
ual apply to a dedicated circuit—where only on
e
machine will be running at a time. If this machin
e
will be connected to a shared circuit where mul
-
tiple machines will be running at the same time,
consult a qualified electrician to ensure that th
e
circuit is properly sized for safe operation.
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Circuit Information
Circuit Requirements for 220V
Nominal Voltage .............................. 220V/240V
Cycle ..........................................................60 Hz
Phase ........................................... Single-Phase
Power Supply Circuit ......................... 15 Amps
Plug/Receptacle ............................. NEMA 6-15
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bZZihi]Z[daadl^c\gZfj^gZbZcih/
Circuit Requirements for 110V
Nominal Voltage ............................... 110V/120V
Cycle ..........................................................60 Hz
Phase ........................................... Single-Phase
Power Supply Circuit ......................... 20 Amps
Plug/Receptacle ............................. NEMA 5-15
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Extension Cords
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a^[Z#KdaiV\ZYgde^cXgZVhZhVhi]ZZmiZch^dcXdgY
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VcY gZXZeiVXaZ! VcY bZZi i]Z [daadl^c\ gZfj^gZ"
bZcih/
Minimum Gauge Size ...........................12 AWG
Maximum Length (Shorter is Better).......50 ft.
Grounding Requirements
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e
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<gdjcY^c\Egdc\
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5-15 PLUG
GROUNDED
5-15 RECEPTACLE
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<gdjcY^c\Egdc\
8jggZci8Vggn^c\Egdc\h
6-15 PLUG
GROUNDED
6-15 RECEPTACLE
For 110V operation: I]^h bVX]^cZ ^h Zfj^eeZY
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^c\ gZXZeiVXaZ djiaZi i]Vi ^h egdeZgan ^chiVaaZY
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For 220V operation:I]Zeaj\heZX^[^ZYjcYZg
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SHOCK HAZARD!
Two-prong outlets do not meet the grounding
requirements for this machine. Do not modify
or use an adapter on the plug provided—if
it will not fit the outlet, have a qualified
electrician install the proper outlet with a
verified ground.
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"&*"
SECTION 3: SETUP
This machine presents
serious injury hazards
to untrained users. Read
through this entire manu-
al to become familiar with
the controls and opera-
tions before starting the
machine!
This machine and its com-
ponents are very heavy.
Get lifting help or use
power lifting equipment
such as a forklift to move
heavy items.
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igVchedgiVi^dc# GZbdkZ i]Z eVX`V\^c\ bViZg^Vah
[gdb VgdjcY ndjgbVX]^cZ VcY ^cheZXi ^i# >[ ndj
Y^hXdkZgVcnYVbV\Z! please call us immediatel
y
at (570) 546-9663for advice.
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Otherwise, filing a freight claim can be difficult.
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djgh]^ebZci!^ckZcidg
n
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Unpacking
SUFFOCATION HAZARD!
Keep children and pets away
from plastic bags or packing
materials shipped with this
machine. Discard immediately.
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Description Qty
 HV[Zin<aVhhZh[dg:VX]EZghdc################ &
 8aZVcZg$9Z\gZVhZgPage 17##### 6hCZZYZY
 9^hedhVWaZH]deGV\h################ 6hCZZYZY
 6YY^i^dcVaEZdeaZ####################################### &
 LgZcX]Zh&%!&'!&)!&.bb################### &:V
 =ZmLgZcX]Zh'#*!(!)!*#################### &:V
Needed for Setup
"&+"
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Inventory
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cZcihh]^eeZYl^i]ndjgbVX]^cZ#AVni]ZXdbed"
cZcihdjiid^ckZcidgni]Zb#
>[Vcncdc"egdeg^ZiVgneVgihVgZb^hh^c\Z#\#V
cjidgVlVh]Zg!lZl^aa\aVYangZeaVXZi]Zb0dg
[dgi]ZhV`Zd[ZmeZY^ZcXn!gZeaVXZbZcihXVcWZ
dWiV^cZYVindjgadXVa]VgYlVgZhidgZ#
In addition to the parts shown in Figure 6, the
Model G1007 comes with the power feed and its
attachment accessories.
Power Feed (G1007 Only) (Figure 7) Qty
K. Cap Screws ¼-20 x 1-½ (End Stops) ......... 2
L. Flat Washers ¼" (End Stops) ..................... 2
M. End Stops ................................................... 2
N. End Stop Clamp Plates .............................. 2
O. Hex Bolts M8-1.25 x 25 (Power Feed) ....... 2
P. Lock Washers 8mm (Power Feed) ............. 2
Q. Flange Bushings 8mm (Power Feed) ......... 2
R. Powerfeed Mounting Bracket ..................... 1
S. Hex Bolts w/Tapered Tip M8-1.25 x 25
(Power Feed) .............................................. 2
T. Gear Cover ................................................. 1
U. Limit Switch Plate ....................................... 1
V. Cap Screws M8-1.25 x 12 (Stop Bracket) .. 4
W. Flat Washers 8mm (Stop Bracket) ............. 2
X. Powerfeed Unit (Not Shown) ...................... 1
Figure 7. G1007 Power feed inventory.
M
N
T
U
K
L
O
P Q
R
S
V
W
NOTICE
If you cannot find an item on this list, care-
fully check the machine and the packaging
materials. Some of these items may be pre-
installed for shipping or become misplaced
during unpacking.
Box 1: (Figure 3) Qty
A. Drilling Angle Vise (Not Shown) ................. 1
B. Drill Chuck .................................................. 1
C. R8 Arbor ..................................................... 1
D. Feed Levers with Knobs ............................. 3
E. Plastic Handwheels w/Handles .................. 3
F. Lug Wrench 23mm ..................................... 1
G. Head Crank w/Handle ................................ 1
H. Cap Screw M10-1.5 x 25 (Fly Cutter) ......... 1
I. Fender Washer 10mm (Fly Cutter) ............. 1
J. Fly Cutter .................................................... 1
Figure 6. Inventory.
B
C
D
E
F
G
H
I
J
G1006/G1007
G1007 Only
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"&,"
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jhZVcYbV`ZhjgZndjldg`^cVlZaa"kZci^aViZY
VgZVidb^c^b^oZZmedhjgZididm^X[jbZh#
Before cleaning, gather the following:
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 EaVhi^XeV^cihXgVeZgdei^dcVa
Basic steps for removing rust preventative:
1. EjidchV[Zin\aVhhZh#
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[dg*¶&%b^cjiZh#
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Zg^hZ[[ZXi^kZ!i]ZgjhiegZkZciVi^kZl^aal^eZ
d[[ZVh^an#>[ndj]VkZVeaVhi^XeV^cihXgVeZg!
hXgVeZd[[VhbjX]VhndjXVc[^ghi!i]Zcl^eZ
d[[i]ZgZhil^i]i]ZgV\#
4. GZeZViSteps 2–3VhcZXZhhVgnjci^aXaZVc!
i]ZcXdViVaajceV^ciZYhjg[VXZhl^i]VfjVa^in
bZiVaegdiZXiVciidegZkZcigjhi#
Gasoline or products
with low flash points can
explode or cause fire if
used to clean machin-
ery. Avoid cleaning with
these products.
Many cleaning solvents
are toxic if concentrat-
ed amounts are inhaled.
Only work in a well-venti-
lated area.
NOTICE
Avoid chlorine-based solvents, such as
acetone or brake parts cleaner, that may
damage painted surfaces. Test all cleaners
in an inconspicuous area before using to
make sure they will not damage paint.
Cleanup
T23692—Orange Power Degreaser
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Figure 8. I'(+.'DgVc\ZEdlZg9Z\gZVhZg#
"&-"
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Site Considerations
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Weight Load
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Space Allocation
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aZVkZZcdj\]heVXZVgdjcYi]ZbVX]^cZiddeZc
dggZbdkZYddgh$XdkZghVhgZfj^gZYWni]ZbV^c"
iZcVcXZ VcY hZgk^XZ YZhXg^WZY ^c i]^h bVcjVa#
See below for required space allocation.
Physical Environment
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:migZbZXdcY^i^dch[dgi]^hineZd[bVX]^cZgnVgZ
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Wjbeh#
Electrical Installation
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V bZVch d[ Y^hXdccZXi^c\ i]Z edlZg hdjgXZ dg
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Lighting
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Zcdj\]i]VideZgVi^dchXVcWZeZg[dgbZYhV[Zan#
H]VYdlh!\aVgZ!dghigdWZZ[[ZXihi]VibVnY^higVXi
dg^beZYZi]ZdeZgVidgbjhiWZZa^b^cViZY#
Children or untrained people
may be seriously injured by
this machine. Only install in an
access restricted location.
50"
40"
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