Lifetime 90135 Owner's manual

Keep this Product ID Number and use when contacting Customer Service:

MODEL N° 151110

OWNER’S MANUAL

1123409 C

9/13/2012

WARNING

To ensure your safety, do not attempt to assemble this

system without reading and following all instructions

carefully. Identify and inventory the parts using the Parts

List. Failure to comply with any of the warnings in these

instructions may result in serious personal injuries such

as cuts, broken bones, nerve damage, paralysis, brain

injury, or death. Failure to comply may also result in

property damage. Please heed all warnings and cautions.

**U.S. and Canada customers ONLY**

IF ASSISTANCE IS NEEDED,

DO NOT CONTACT THE STORE!

CALL OUR CUSTOMER SERVICE DEPARTMENT at 1 (800) 225-3865

HOURS: 7:00 a.m. to 5:00 p.m. Monday through Friday (Mountain Standard Time)

**Call, or visit our Web site for Saturday hours**

Lifetime Products, Inc.

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**For customers outside the U.S. or Canada, please visit our web site at www.lifetime.com**

This product is intended for use by

children ages 3 to 10, and is for outdoor

residential use only.

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We invite you to read our privacy policy at www.lifetime.com

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directly.

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Maintaining your privacy is our long-standing policy at Lifetime. And you can rest assured that Lifetime will not sell or provide your

personal data to other third parties, or allow them to use your personal data for their own purposes.

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manufacturer has to be contacted.

Most injuries are caused by misuse and/or not following instructions. Use caution when using this system.

To ensure safety, do not attempt to assemble this system without following the instructions carefully. Check entire box and inside all packing

material for parts and/or additional instruction material. Before beginning assembly, read the instructions and identify parts using the hardware

JEFOUJmFSBOEQBSUTMJTUJOUIJTEPDVNFOU Proper and complete assembly, use and supervision are essential for proper orientation and to reduce

the risk of accident or injury. A high probability of serious injury exists if this system is not installed, maintained, and/or operated properly.

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DAMAGE AND WILL VOID WARRANTY.

SAFETY INSTRUCTIONS

WARNING

This product is intended for domestic use only.

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1/2” Wrench

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TOOLS REQUIRED FOR THIS ASSEMBLY

*Three adults required to

complete assembly*

(2, included)

3/4” Wrench

(2)

BEFORE BEGINNING ASSEMBLY

Keep the hardware bags and their contents separate. If any parts are missing, call our

Customer Service Department.

Identify and inventory all parts and hardware using the parts and hardware lists and

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scrape away any excess powder coating buildup from inside the holes. Do not scrape

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Bolts into place with a hammer or mallet.

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corner of the page and shows an image of the

product with shaded parts indicating which

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SEC

Note:

Refer to the following areas throughout the instructions

to assist in the assembly process:

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right-hand corner of a step and indicate that

damage to the product or serious injury may

occur if the caution or warning is not heeded.

Throughout the Parts & Hardware List, Part

& Hardware Identiﬁ ers, and instructions

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WARNING

ASSEMBLY GUIDES

TOOLS AND HARDWARE REQUIRED FOR THIS PAGE

CAUTION

ADZ (x10)

1/4” x 5/8” Pan-Head Screw

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BEGINNING ASSEMBLY:

Installation and Ground Preparation Instructions:

t Place the equipment on a level, well-drained ground, not less than 6 ft (1.8 m) from any structure

or obstruction such as a fence, garage, or house.

t Provide enough room so that children can use the equipment safely. For example, for structures

with multiple play activities, a slide should not exit in front of a swing.

t Separate active and quiet activities from each other. For example, locate sandboxes away from

swings or use a guardrail or barrier to separate the sandbox from the movement of the swings.

t Do not install home playground equipment over concrete, asphalt, packed earth, grass, carpet, or

any other hard surface. A fall onto a hard surface can result in serious injury to the equipment user

(see page 7).

t To prevent serious injury, warn children that they must not use the equipment until properly in-

stalled.

t Create a site free of obstacles that could cause injuries – such as low overhanging tree branches,

overhead wires, tree stumps and/or roots, large rocks, bricks, and concrete.

t Choose a level location for the equipment. This can reduce the likelihood of the play set tipping

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t For more information, call our Customer Service Department at 1-800-225-3865.

Playground and Surface Materials Instructions:

t Use containment, such as digging out around the perimeter and/or lining the perimeter with landscape

edging.

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require a professional and are not “do-it yourself” projects.

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of Playground Equipment.

INSTALLATION & GROUND PREPARATION INSTRUCTIONS

PLAYGROUND AND SURFACE MATERIALS INSTRUCTIONS

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Disposal Instructions: Disassemble and dispose of the playground equipment in such a way that no unreasonable

hazards will exist at the time the equipment is discarded. Follow all local disposal requirements.

OPERATING INSTRUCTIONS

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MAINTENANCE INSTRUCTIONS

The U.S. Consumer Product Safety Commission

(CPSC) estimates that about 100,000 playground

equipment related injuries resulting from falls to the

ground surface are treated annually in U.S. hospi-

tal emergency rooms. Injuries involving this hazard

pattern tend to be among the most serious of all

playground injuries, and have the potential to be

fatal, particularly when the injury is to the head. The

surface under and around playground equipment can

be a major factor in determining the injury causing

potential of a fall. It is self evident that a fall onto a

shock-absorbing surface is less likely to cause a seri-

ous injury than a fall onto a hard surface. Playground

equipment should never be placed on hard surfaces

such as concrete or asphalt and while grass may

appear to be acceptable, it may quickly turn to hard

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sidered to be acceptable shock-absorbing surfaces

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under and around playground equipment.

Table 1 lists the maximum height from which a child

would not be expected to sustain a life-threatening

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ing materials if they are installed and maintained at

depths of 6, 9, and 12 inches. However, it should be

recognized that all injuries due to falls cannot be pre-

vented no matter what surfacing material is used.

It is recommended that a shock-absorbing material

should extend a minimum of 6 ft. in all directions

from the perimeter of stationary equipment such as

climbers and slides. However, because children may

deliberately jump from a moving swing, the shock

absorbing material should extend in the front and rear

of a swing a minimum distance of 2 times the height

of the pivot point measured from a point directly be-

neath the pivot on the supporting structure.

This information is intended to assist in comparing the

relative shock-absorbing properties of various ma-

terials. No particular material is recommended over

another. However, each material is only effective when

properly maintained. Materials should be checked

periodically and replenished to maintain correct depth

as determined necessary for your equipment. The

choice of a material depends on the type and height

of the playground equipment, the availability of the

material in your area, and its cost.

*This information has been extracted from the CPSC publications “Playground Surfacing--Technical Information Guide” and “Hand-

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U.S. Consumer Product Safety Commission, Washington, D.C., 20207 or call the toll-free hotline: 1-800-638-2772.

***This data is from tests conducted by independent testing laboratories on a 6-inch depth of uncompressed shredded tire samples

produced by four manufacturers. It is recommended that persons seeking to install shredded tires as a protective surface request

test data from the supplier showing the critical height of the material when it was tested in accordance with ASTM F1292.

$0/46.&3*/'03."5*0/4)&&5'031-":(306/%463'"$*/(."5&3*"-4

**The maximum fall height for this product is 32 in (81 cm).

We recommend using 6 in (15 cm) of Double Shredded Bark Mulch.**

5 ft 6 ft 7 ft 9 ft 10 ft 11 ft 12 ft

-- 6 in -- -- 9 in 12 in --

-- 6 in 9 in -- -- -- 12 in

6 in -- 9 in 12 in -- -- --

-- 6 in 9 in -- 12 in -- --

-- -- -- -- 6 in -- --

5"#-&%FQUIPG4VSGBDJOH.BUFSJBM3FRVJSFE#BTFEPO'BMM)FJHIUT

Material / Fall Height

Double Shredded Bark

Mulch

Wood Chips

Fine Sand

Fine Gravel

Shredded Tires***

(152 cm)

(183 cm) (213 cm)

(274 cm)

(305 cm) (335 cm) (366 cm)

(15 cm)

(23 cm) (30 cm)

(15 cm) (23 cm) (30 cm)

(30 cm)

(23 cm)(15 cm)

(15 cm)

(23 cm)

(30 cm)

(15 cm)

A cordless drill can be used for driving screws;

however, care should be taken not to over-tighten or strip screws.

USE AT YOUR OWN RISK!

4BGFUZ;POFGPSUIF"DF'MZFS

USING A DRILL IS NOT RECOMMENDED

FOR DRIVING BOLTS.

6.5 ft (2m)

ID Item Description Qty

CPN Middle Cross Brace 1

CPL Front Cross Brace 1

CPM Rear Cross Brace 1

CPP Front Skid 2

CPO Support Brace 1

CPQ Rear Skid 2

CQA Cockpit Seat Support 2

CPS Front Fuselage 2

CPT Rear Fuselage 2

CPR Adjustment Stand 2

CPW Front Seat Back Support 1

CPX Rear Seat Back Support 1

$1: Cockpit Backrest 2

$1; Cockpit Seat 2

PARTS LIST

ID Item Description Qty

CPU Top Fuselage 2

CPV Bottom Fuselage 2

CQB Front Horizontal Pivot 1

CQC Wing Support Brace 2

CQK Propeller 1

CQD Wing Piece 4

CQH Nose and Dashboard Assembly 1

CQG Tail with Seats 1

CQF Wing Tip Seat 2

CQL Chain Foot Rest 1

CQJ Steering Wheel 1

CQE Wing Handle 2

CQI Steering Tube 1

ID Item Description Qty

CQY Base Assembly Hardware

ATA 1/4” x 1 1/2” Bolt 14

ATB 1/4” T-Nut 14

ARL 1/4” Washer 17

ATE 1/2” Washer 4

ATD 1/2” Centerlock Nut 2

ASE 5/16” Nylock Nut 1

ARN 5/16” x 3/4” Bolt 1

ARU 5/16” x 2 1/2” Bolt 1

ATC 1/2” x 2 1/4” Hex Bolt 2

ASN 3/16” Allen Wrench 2

CQZ Fuselage Assembly Hardware

ATG Plastic Attachment Screw 16

ATF 1/4” x 1 1/8” Bolt 6

ATB 1/4” T-Nut 6

ARL 1/4” Washer 24

ASB 5/16” x 2” Bolt 14

ATI 5/16” x 2” Pivot Bolt 2

ATH Brass Bushing 2

ASE 5/16” Nylock Nut 2

COZ Cap Bag

AWS 1 1/4” Coped Cap 14

CRA Wing Assembly Hardware

ATF 1/4”-20 x 1.15” Long Bolt 18

ATB 1/4” T-Nut 18

ARL 1/4” Washer 20

ASB 5/16” x 2” Bolt 2

CRB Cockpit Assembly Hardware

ATJ 2” Phillips Screw 4

ARX 5/16” x 1 1/4” Bolt 2

ATK 5/16” Formed Washer 2

ARL 1/4” Washer 6

HARDWARE LIST

PARTS IDENTIFIER

CPN (x1)

Middle Cross Brace

CPS (x2)

Front Fuselage

1BSUTTIPXOBUPG"DUVBM4J[F

CPL (x1)

Front Cross Brace

CPM (x1)

Rear Cross Brace

CPO (x1)

Support Brace

CPP (x2)

Front Skid

CPR (x2)

Adjustment Stand

CPQ (x2)

Rear Skid

CPT (x2)

Rear Fuselage

CPW (x1)

Front Seat Back Support

CQA (x2)

Cockpit Seat Support

CPX (x1)

Rear Seat Back Support

CPY (x2)

Cockpit Backrest

CPZ (x2)

Cockpit Seat

CQB (x1)

Front Horizontal Pivot

CPU (x2)

Top Fuselage

CPV (x2)

Bottom Fuselage

CQC (x2)

Wing Support Brace

CQH (x1)

Nose and Dashboard Assembly

CQK (x1)

Propeller

CQG (x1)

Tail with Seats

HARDWARE IDENTIFIER

BASE ASSEMBLY HARDWARE BAG [CQY]

Hardware shown at Actual Size

ARL (x17)

1/4” Washer

ASE (x1)

5/16” Nylock Nut

ATE (x4)

1/2” Washer

ASN (x2)

3/16” Allen Wrench

PARTS IDENTIFIER

ATA (x14)

1/4” x 1 1/2” Bolt

1BSUTTIPXOBUPG"DUVBM4J[F

ATB (x14)

1/4” T-Nut

ARN (x1)

5/16” x 3/4” Bolt

ARU (x1)

5/16” x 2 1/2” Bolt

ATD (x2)

1/2” Centerlock Nut

CQD (x4)

Wing Piece

CQL (x1)

Chain Foot Rest

$2+ (x1)

Steering Wheel

$2' (x2)

Wing Tip Seat

CQI (x1)

Steering Tube

CQE (x2)

Wing Handle

ATC (x2)

1/2” x 2 1/4” Hex Bolt

HARDWARE IDENTIFIER

'64&-"(&"44&.#-:)"3%8"3&#"(<$2;>

Hardware shown at Actual Size

COCKPIT ASSEMBLY HARDWARE BAG [CRB]

Hardware shown at Actual Size

"5' (x6)

1/4”-20 x 1.15” Long Bolt

ATG (x16)

Plastic Attachment Screw

ASB (x14)

5/16” x 2” Bolt

ATB (x6)

1/4” T-Nut

ARX (x2)

5/16” x 1 1/4” Bolt

ATK (x2)

Formed Washer

AWS (x14)

1 1/4” Coped Cap

"5+ (x4)

#14 x 2” Screw

"5' (x18)

1/4”-20 x 1.15” Long Bolt

ARL (x20)

1/4” Washer

ASB (x2)

5/16” x 2” Bolt

ATI (x2)

5/16” x 2” Pivot Bolt

ASE (x2)

5/16” Nylock Nut

WING ASSEMBLY HARDWARE BAG [CRA]

Hardware shown at Actual Size

ATB (x18)

1/4” T-Nut

ARL (x24)

1/4” Washer

COPED CAP HARDWARE BAG [COZ]

-PDBUFEJOTJEF'VTFMBHF"TTFNCMZ)BSEXBSF#BH<$2;>

Hardware shown at Actual Size

ATH (x2)

Brass Bushing

ARL (x6)

1/4” Washer

BASE ASSEMBLY

HARDWARE REQUIRED

PARTS REQUIRED

TOOLS USED

SEC

Parts shown at 10% of Actual Size

Hardware shown at Actual Size

ASN (x2)

3/16” Allen Wrench

(Included)

ARL (x17)

1/4” Washer

ASE (x1)

5/16” Nylock Nut

ATE (x4)

1/2” Washer

ASN (x2)

3/16” Allen Wrench

ATA (x14)

1/4” x 1 1/2” Bolt

ATB (x14)

1/4” T-Nut

ARN (x1)

5/16” x 3/4” Bolt

ARU (x1)

5/16” x 2 1/2” Bolt

ATD (x2)

1/2” Centerlock Nut

CPN (x1)

Middle Cross Brace

CPL (x1)

Front Cross Brace

CPM (x1)

Rear Cross Brace

CPP (x2)

Front Skid

CPQ (x2)

Rear Skid

CPO (x1)

Support Brace

CPR (x2)

Adjustment Stand

ATC (x2)

1/2” x 2 1/4” Hex Bolt

3/4” Wrench

(2)

1/2” Wrench

(1)

TOOLS AND HARDWARE REQUIRED FOR THIS PAGE

SEC

1.1

Note: Do not tighten the hardware in this step until instructed.

Connect the two 'SPOU4LJET$11 to the 'SPOU$SPTT#SBDF$1- with the hardware shown.

ATB

ATA

ASN (x2)

ARL

SEC

1.2

Connect the two 3FBS4LJET$12 to the Rear Cross Brace (CPM) and the .JEEMF$SPTT#SBDF$1/. Secure with the

hardware shown.

ARL (x12)

ATA (x12)

ATB (x12)

ATB

ATA

CPP

ARL

CPP

CPL

CPQ

CPM

CPN

Thi

be facin

down.

Thi

facing the direction shown.

TOOLS AND HARDWARE REQUIRED FOR THIS PAGE

SEC

1.3

Make sure all parts are oriented correctly before continuing.

facin

down.

This bracket should be

facing the direction shown.

This hole should be in

he location shown.

Note: Make sure all parts are oriented correctly before continuing.

ARU (x1)

ARL (x3)

SEC

1.4

Place the Support Brace (CPO) in the location pictured and secure with the hardware shown. The JO#PMU"36

NVTUCFQMBDFEmSTUBTTIPXOJOUIFJNBHFT

ASN (x1)

ARL

ASE

ARN

ARL

ARN (x1)

ASE (x1)

ARU

Attach this hardware

ﬁ

ARL

1/2” (x1)

TOOLS AND HARDWARE REQUIRED FOR THIS PAGE

SEC

Note: Set the hardware for the Adjustment Stand at hole #1 for younger children, and at hole #3 for older children.

SEC

1.5

Connect the two assemblies completed in steps 1.1 - 1.4. Secure with the hardware shown.

ATD

ATD (x2)

ATE (x4)

ATC (x2)

ATC

ATE

CPR

SEC

1.6

Place the Adjustment Stand (CPR) into the Cross Braces (CPL & CPM). Secure with the hardware shown. Both

Adjustment Stands must be at the same height setting.

Note: Make sure all of the Screws ﬁt before tightening. Securely tighten all Base Assembly hardware before continuing.

ATA

ARL

ATB

CPM

CPL

ASN (x2)

3/4” (x2)

ATA (x2)

ATB (x2)

ARL (x2)

'64&-"(&"44&.#-:

HARDWARE REQUIRED

PARTS REQUIRED

SEC

Parts shown at 10% of Actual Size

Hardware shown at Actual Size

CPT (x2)

Rear Fuselage

ATI (x2)

5/16” x 2” Button Head Bolt

ATH (x2)

Brass Bushing

"5' (x6)

1/4”-20 x 1.15” Bolt

AWS (x14)

1 1/4” Coped Cap

ATG (x16)

Screw for Plastic

ASB (x14)

5/16” x 2” Button Head Bolt

ATB (x6)

T-Nut

ARL (x24)

1/4” Washer

ASE (x2)

5/16 Nylock Nut

CPS (x2)

Front Fuselage

CPU (x2)

Top Fuselage

CPV (x2)

Bottom Fuselage

CQA (x2)

Cockpit Seat Support

CQB (x1)

Front Horizontal Pivot

TOOLS USED

ASN (x2)

3/16” Allen Wrench

(Included)

PARTS REQUIRED

Parts shown at 10% of Actual Size

CPW (x1)

Front Seat Back Support

CPX (x1)

Rear Seat Back Support

CPY (x2)

Cockpit Backrest

CPZ (x2)

Cockpit Seat

CQL (x1)

Chain Foot Rest

1/2” Wrench

(1)

TOOLS AND HARDWARE REQUIRED FOR THIS PAGE

SEC

2.1

Note: Place the hardwdare in the order shown.

Connect a $PDLQJU#BDLSFTU$1: to the #BDL4FBU#BDL4VQQPSU$19and'SPOU4FBU#BDL4VQQPSU$18. Secure using

the hardware shown. Do not overtighten. Make sure the seats are placed so the sticker is right side up.

SEC

2.2

Begin the fuselage assembly by connecting the 'SPOU'VTFMBHF$14 to the 5PQ'VTFMBHF$16 and the Bottom

'VTFMBHF$17. Slide this assembly into the 3FBS'VTFMBHF$15.

Note: Repeat this step to assemble the other side of the Fuselage. Make sure the dimpled holes on each assembly face opposite directions.

These dimpled holes will need to face the outside of the Fuselage as described in Sec 2.4.

CPY

ASN (x1)

CPY

CPX

CPW

ATG (x8)

ATG 2

ATG 3

ATG 1

ATG 4

ATG 2

ATG 3

ATG 1

ATG 4

CPS

CPU

CPV

CPT

TOOLS AND HARDWARE REQUIRED FOR THIS PAGE

SEC

2.3

Note: Do not put hardware in these holes at this time.

Secure the Fuselage assembled in Sec 2.2 with the hardware shown. Make sure to insert the T-Nuts (ATB) so

they face the opposite side of the assembly as the dimpled holes in the tubes. Repeat this step with the hardware in

UIFSFWFSTFEJSFDUJPOUPDPNQMFUFUIFPUIFS'VTFMBHFGSBNF

SEC

2.4

Stand the two assemblies up next to each other, with the T-Nuts (ATB) on the inside of the fuselage and the dimples

on the outside of the fuselageJOPSEFSUPmOJTIUIFSFTUPGUIFGVTFMBHFBTTFNCMZ

"5'

"5' (x4)

ASN (x2)

ATB (x4)

ARL (x4)

"5'

ARL

ATB

%JNQMFEIPMF

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Lifetime 90135, 151110 Owner's manual

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