Lifetime 90135 Owner's manual

Type
Owner's manual

This manual is also suitable for

1
Keep this Product ID Number and use when contacting Customer Service:
MODEL N° 151110
OWNER’S MANUAL
2
1123409 C
9/13/2012
WARNING
To ensure your safety, do not attempt to assemble this
system without reading and following all instructions
carefully. Identify and inventory the parts using the Parts
List. Failure to comply with any of the warnings in these
instructions may result in serious personal injuries such
as cuts, broken bones, nerve damage, paralysis, brain
injury, or death. Failure to comply may also result in
property damage. Please heed all warnings and cautions.
**U.S. and Canada customers ONLY**
IF ASSISTANCE IS NEEDED,
DO NOT CONTACT THE STORE!
CALL OUR CUSTOMER SERVICE DEPARTMENT at 1 (800) 225-3865
HOURS: 7:00 a.m. to 5:00 p.m. Monday through Friday (Mountain Standard Time)
**Call, or visit our Web site for Saturday hours**
Lifetime Products, Inc.
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**For customers outside the U.S. or Canada, please visit our web site at www.lifetime.com**
This product is intended for use by
children ages 3 to 10, and is for outdoor
residential use only.
REGISTER YOUR PRODUCT ONLINE AT WWW.LIFETIME.COM
-*'&5*.&4130.*4&50:06
We invite you to read our privacy policy at www.lifetime.com
REGISTER today!
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directly.
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Maintaining your privacy is our long-standing policy at Lifetime. And you can rest assured that Lifetime will not sell or provide your
personal data to other third parties, or allow them to use your personal data for their own purposes.
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manufacturer has to be contacted.
Most injuries are caused by misuse and/or not following instructions. Use caution when using this system.
To ensure safety, do not attempt to assemble this system without following the instructions carefully. Check entire box and inside all packing
material for parts and/or additional instruction material. Before beginning assembly, read the instructions and identify parts using the hardware
JEFOUJmFSBOEQBSUTMJTUJOUIJTEPDVNFOU Proper and complete assembly, use and supervision are essential for proper orientation and to reduce
the risk of accident or injury. A high probability of serious injury exists if this system is not installed, maintained, and/or operated properly.
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DAMAGE AND WILL VOID WARRANTY.
SAFETY INSTRUCTIONS
WARNING
This product is intended for domestic use only.
3
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1/2” Wrench
(1)
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(1)
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(1)
TOOLS REQUIRED FOR THIS ASSEMBLY
*Three adults required to
complete assembly*
(2, included)
3/4” Wrench
(2)
BEFORE BEGINNING ASSEMBLY
Keep the hardware bags and their contents separate. If any parts are missing, call our
Customer Service Department.
Identify and inventory all parts and hardware using the parts and hardware lists and
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scrape away any excess powder coating buildup from inside the holes. Do not scrape
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Bolts into place with a hammer or mallet.
4
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corner of the page and shows an image of the
product with shaded parts indicating which
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SEC
#
Note:
!
Refer to the following areas throughout the instructions
to assist in the assembly process:
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5IFTFBSFBTBSFVTVBMMZMPDBUFEJOUIFCPUUPN
right-hand corner of a step and indicate that
damage to the product or serious injury may
occur if the caution or warning is not heeded.
Throughout the Parts & Hardware List, Part
& Hardware Identifi ers, and instructions
BSFUISFFMFUUFS*%T5IFTF*%TBSFCFMPX
the images of the parts and hardware to
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WARNING
ASSEMBLY GUIDES
TOOLS AND HARDWARE REQUIRED FOR THIS PAGE
CAUTION
ADZ (x10)
1/4” x 5/8” Pan-Head Screw
5
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BEGINNING ASSEMBLY:
Installation and Ground Preparation Instructions:
t Place the equipment on a level, well-drained ground, not less than 6 ft (1.8 m) from any structure
or obstruction such as a fence, garage, or house.
t Provide enough room so that children can use the equipment safely. For example, for structures
with multiple play activities, a slide should not exit in front of a swing.
t Separate active and quiet activities from each other. For example, locate sandboxes away from
swings or use a guardrail or barrier to separate the sandbox from the movement of the swings.
t Do not install home playground equipment over concrete, asphalt, packed earth, grass, carpet, or
any other hard surface. A fall onto a hard surface can result in serious injury to the equipment user
(see page 7).
t To prevent serious injury, warn children that they must not use the equipment until properly in-
stalled.
t Create a site free of obstacles that could cause injuries – such as low overhanging tree branches,
overhead wires, tree stumps and/or roots, large rocks, bricks, and concrete.
t Choose a level location for the equipment. This can reduce the likelihood of the play set tipping
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t For more information, call our Customer Service Department at 1-800-225-3865.
Playground and Surface Materials Instructions:
t Use containment, such as digging out around the perimeter and/or lining the perimeter with landscape
edging.
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require a professional and are not “do-it yourself” projects.
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of Playground Equipment.
INSTALLATION & GROUND PREPARATION INSTRUCTIONS
PLAYGROUND AND SURFACE MATERIALS INSTRUCTIONS
6
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t $IFDLBMMDPWFSJOHTGPSCPMUTBOETIBSQFEHFTUXJDFNPOUIMZEVSJOHVTBHFTFBTPOUPCFDFSUBJOUIFZBSFJOQMBDF3FQMBDFXIFO
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Disposal Instructions: Disassemble and dispose of the playground equipment in such a way that no unreasonable
hazards will exist at the time the equipment is discarded. Follow all local disposal requirements.
OPERATING INSTRUCTIONS
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MAINTENANCE INSTRUCTIONS
7
The U.S. Consumer Product Safety Commission
(CPSC) estimates that about 100,000 playground
equipment related injuries resulting from falls to the
ground surface are treated annually in U.S. hospi-
tal emergency rooms. Injuries involving this hazard
pattern tend to be among the most serious of all
playground injuries, and have the potential to be
fatal, particularly when the injury is to the head. The
surface under and around playground equipment can
be a major factor in determining the injury causing
potential of a fall. It is self evident that a fall onto a
shock-absorbing surface is less likely to cause a seri-
ous injury than a fall onto a hard surface. Playground
equipment should never be placed on hard surfaces
such as concrete or asphalt and while grass may
appear to be acceptable, it may quickly turn to hard
QBDLFEFBSUIJOBSFBTPGIJHIUSBGmD4ISFEEFECBSL
NVMDIXPPEDIJQTmOFTBOEPSmOFHSBWFMBSFDPO-
sidered to be acceptable shock-absorbing surfaces
XIFOJOTUBMMFEBOENBJOUBJOFEBUBTVGmDJFOUEFQUI
under and around playground equipment.
Table 1 lists the maximum height from which a child
would not be expected to sustain a life-threatening
IFBEJOKVSZJOBGBMMPOUPEJGGFSFOUMPPTFmMMTVSGBD-
ing materials if they are installed and maintained at
depths of 6, 9, and 12 inches. However, it should be
recognized that all injuries due to falls cannot be pre-
vented no matter what surfacing material is used.
It is recommended that a shock-absorbing material
should extend a minimum of 6 ft. in all directions
from the perimeter of stationary equipment such as
climbers and slides. However, because children may
deliberately jump from a moving swing, the shock
absorbing material should extend in the front and rear
of a swing a minimum distance of 2 times the height
of the pivot point measured from a point directly be-
neath the pivot on the supporting structure.
This information is intended to assist in comparing the
relative shock-absorbing properties of various ma-
terials. No particular material is recommended over
another. However, each material is only effective when
properly maintained. Materials should be checked
periodically and replenished to maintain correct depth
as determined necessary for your equipment. The
choice of a material depends on the type and height
of the playground equipment, the availability of the
material in your area, and its cost.
*This information has been extracted from the CPSC publications “Playground Surfacing--Technical Information Guide” and “Hand-
CPPLGPS1VCMJD1MBZHSPVOE4BGFUZw$PQJFTPGUIFTFSFQPSUTDBOCFPCUBJOFECZTFOEJOHBQPTUDBSEUPUIF0GmDFPG1VCMJD"GGBJST
U.S. Consumer Product Safety Commission, Washington, D.C., 20207 or call the toll-free hotline: 1-800-638-2772.
***This data is from tests conducted by independent testing laboratories on a 6-inch depth of uncompressed shredded tire samples
produced by four manufacturers. It is recommended that persons seeking to install shredded tires as a protective surface request
test data from the supplier showing the critical height of the material when it was tested in accordance with ASTM F1292.
$0/46.&3*/'03."5*0/4)&&5'031-":(306/%463'"$*/(."5&3*"-4
**The maximum fall height for this product is 32 in (81 cm).
We recommend using 6 in (15 cm) of Double Shredded Bark Mulch.**
5 ft 6 ft 7 ft 9 ft 10 ft 11 ft 12 ft
-- 6 in -- -- 9 in 12 in --
-- 6 in 9 in -- -- -- 12 in
6 in -- 9 in 12 in -- -- --
-- 6 in 9 in -- 12 in -- --
-- -- -- -- 6 in -- --
5"#-&%FQUIPG4VSGBDJOH.BUFSJBM3FRVJSFE#BTFEPO'BMM)FJHIUT
Material / Fall Height
Double Shredded Bark
Mulch
Wood Chips
Fine Sand
Fine Gravel
Shredded Tires***
(152 cm)
(183 cm) (213 cm)
(274 cm)
(305 cm) (335 cm) (366 cm)
(15 cm)
(23 cm) (30 cm)
(15 cm) (23 cm) (30 cm)
(30 cm)
(23 cm)(15 cm)
(15 cm)
(23 cm)
(30 cm)
(15 cm)
8
A cordless drill can be used for driving screws;
however, care should be taken not to over-tighten or strip screws.
USE AT YOUR OWN RISK!
4BGFUZ;POFGPSUIF"DF'MZFS
USING A DRILL IS NOT RECOMMENDED
FOR DRIVING BOLTS.
6.5 ft (2m)
6.5 ft (2m)
6.5 ft (2m)
6.5 ft (2m)
9
ID Item Description Qty
CPN Middle Cross Brace 1
CPL Front Cross Brace 1
CPM Rear Cross Brace 1
CPP Front Skid 2
CPO Support Brace 1
CPQ Rear Skid 2
CQA Cockpit Seat Support 2
CPS Front Fuselage 2
CPT Rear Fuselage 2
CPR Adjustment Stand 2
CPW Front Seat Back Support 1
CPX Rear Seat Back Support 1
$1: Cockpit Backrest 2
$1; Cockpit Seat 2
PARTS LIST
ID Item Description Qty
CPU Top Fuselage 2
CPV Bottom Fuselage 2
CQB Front Horizontal Pivot 1
CQC Wing Support Brace 2
CQK Propeller 1
CQD Wing Piece 4
CQH Nose and Dashboard Assembly 1
CQG Tail with Seats 1
CQF Wing Tip Seat 2
CQL Chain Foot Rest 1
CQJ Steering Wheel 1
CQE Wing Handle 2
CQI Steering Tube 1
ID Item Description Qty
CQY Base Assembly Hardware
ATA 1/4” x 1 1/2” Bolt 14
ATB 1/4” T-Nut 14
ARL 1/4” Washer 17
ATE 1/2” Washer 4
ATD 1/2” Centerlock Nut 2
ASE 5/16” Nylock Nut 1
ARN 5/16” x 3/4” Bolt 1
ARU 5/16” x 2 1/2” Bolt 1
ATC 1/2” x 2 1/4” Hex Bolt 2
ASN 3/16” Allen Wrench 2
CQZ Fuselage Assembly Hardware
ATG Plastic Attachment Screw 16
ATF 1/4” x 1 1/8” Bolt 6
ATB 1/4” T-Nut 6
ARL 1/4” Washer 24
ASB 5/16” x 2” Bolt 14
ATI 5/16” x 2” Pivot Bolt 2
ATH Brass Bushing 2
ASE 5/16” Nylock Nut 2
COZ Cap Bag
AWS 1 1/4” Coped Cap 14
CRA Wing Assembly Hardware
ATF 1/4”-20 x 1.15” Long Bolt 18
ATB 1/4” T-Nut 18
ARL 1/4” Washer 20
ASB 5/16” x 2” Bolt 2
CRB Cockpit Assembly Hardware
ATJ 2” Phillips Screw 4
ARX 5/16” x 1 1/4” Bolt 2
ATK 5/16” Formed Washer 2
ARL 1/4” Washer 6
HARDWARE LIST
10
PARTS IDENTIFIER
CPN (x1)
Middle Cross Brace
CPS (x2)
Front Fuselage
1BSUTTIPXOBUPG"DUVBM4J[F
CPL (x1)
Front Cross Brace
CPM (x1)
Rear Cross Brace
CPO (x1)
Support Brace
CPP (x2)
Front Skid
CPR (x2)
Adjustment Stand
CPQ (x2)
Rear Skid
CPT (x2)
Rear Fuselage
CPW (x1)
Front Seat Back Support
CQA (x2)
Cockpit Seat Support
CPX (x1)
Rear Seat Back Support
CPY (x2)
Cockpit Backrest
CPZ (x2)
Cockpit Seat
CQB (x1)
Front Horizontal Pivot
CPU (x2)
Top Fuselage
CPV (x2)
Bottom Fuselage
11
CQC (x2)
Wing Support Brace
CQH (x1)
Nose and Dashboard Assembly
CQK (x1)
Propeller
CQG (x1)
Tail with Seats
HARDWARE IDENTIFIER
BASE ASSEMBLY HARDWARE BAG [CQY]
Hardware shown at Actual Size
ARL (x17)
1/4” Washer
ASE (x1)
5/16” Nylock Nut
ATE (x4)
1/2” Washer
ASN (x2)
3/16” Allen Wrench
PARTS IDENTIFIER
ATA (x14)
1/4” x 1 1/2” Bolt
1BSUTTIPXOBUPG"DUVBM4J[F
ATB (x14)
1/4” T-Nut
ARN (x1)
5/16” x 3/4” Bolt
ARU (x1)
5/16” x 2 1/2” Bolt
ATD (x2)
1/2” Centerlock Nut
CQD (x4)
Wing Piece
CQL (x1)
Chain Foot Rest
$2+ (x1)
Steering Wheel
$2' (x2)
Wing Tip Seat
CQI (x1)
Steering Tube
CQE (x2)
Wing Handle
ATC (x2)
1/2” x 2 1/4” Hex Bolt
12
HARDWARE IDENTIFIER
'64&-"(&"44&.#-:)"3%8"3&#"(<$2;>
Hardware shown at Actual Size
COCKPIT ASSEMBLY HARDWARE BAG [CRB]
Hardware shown at Actual Size
"5' (x6)
1/4”-20 x 1.15” Long Bolt
ATG (x16)
Plastic Attachment Screw
ASB (x14)
5/16” x 2” Bolt
ATB (x6)
1/4” T-Nut
ARX (x2)
5/16” x 1 1/4” Bolt
ATK (x2)
Formed Washer
AWS (x14)
1 1/4” Coped Cap
"5+ (x4)
#14 x 2” Screw
"5' (x18)
1/4”-20 x 1.15” Long Bolt
ARL (x20)
1/4” Washer
ASB (x2)
5/16” x 2” Bolt
ATI (x2)
5/16” x 2” Pivot Bolt
ASE (x2)
5/16” Nylock Nut
WING ASSEMBLY HARDWARE BAG [CRA]
Hardware shown at Actual Size
ATB (x18)
1/4” T-Nut
ARL (x24)
1/4” Washer
COPED CAP HARDWARE BAG [COZ]
-PDBUFEJOTJEF'VTFMBHF"TTFNCMZ)BSEXBSF#BH<$2;>
Hardware shown at Actual Size
ATH (x2)
Brass Bushing
ARL (x6)
1/4” Washer
13
BASE ASSEMBLY
HARDWARE REQUIRED
PARTS REQUIRED
TOOLS USED
SEC
1
Parts shown at 10% of Actual Size
Hardware shown at Actual Size
ASN (x2)
3/16” Allen Wrench
(Included)
ARL (x17)
1/4” Washer
ASE (x1)
5/16” Nylock Nut
ATE (x4)
1/2” Washer
ASN (x2)
3/16” Allen Wrench
ATA (x14)
1/4” x 1 1/2” Bolt
ATB (x14)
1/4” T-Nut
ARN (x1)
5/16” x 3/4” Bolt
ARU (x1)
5/16” x 2 1/2” Bolt
ATD (x2)
1/2” Centerlock Nut
CPN (x1)
Middle Cross Brace
CPL (x1)
Front Cross Brace
CPM (x1)
Rear Cross Brace
CPP (x2)
Front Skid
CPQ (x2)
Rear Skid
CPO (x1)
Support Brace
CPR (x2)
Adjustment Stand
ATC (x2)
1/2” x 2 1/4” Hex Bolt
3/4” Wrench
(2)
1/2” Wrench
(1)
TOOLS AND HARDWARE REQUIRED FOR THIS PAGE
14
SEC
1
SEC
1.1
Note: Do not tighten the hardware in this step until instructed.
!
Connect the two 'SPOU4LJET$11 to the 'SPOU$SPTT#SBDF$1- with the hardware shown.
ATB
ATA
ASN (x2)
ARL
SEC
1.2
Connect the two 3FBS4LJET$12 to the Rear Cross Brace (CPM) and the .JEEMF$SPTT#SBDF$1/. Secure with the
hardware shown.
ARL (x12)
ATA (x12)
ATB (x12)
ATB
ATB
ATB
ATA
ATA
ATA
CPP
ARL
ARL
ARL
CPP
CPL
CPQ
CPQ
CPM
CPN
Thi
s
h
o
l
e
s
h
ou
l
d
be facin
g
down.
Thi
s
b
r
ac
k
et
s
h
ou
l
d
be
facing the direction shown.
TOOLS AND HARDWARE REQUIRED FOR THIS PAGE
15
SEC
1
SEC
1.3
Make sure all parts are oriented correctly before continuing.
T
hi
s
h
o
l
e
s
h
ou
l
d
be
facin
g
down.
This bracket should be
facing the direction shown.
This hole should be in
t
he location shown.
Note: Make sure all parts are oriented correctly before continuing.
!
ARU (x1)
ARL (x3)
SEC
1.4
Place the Support Brace (CPO) in the location pictured and secure with the hardware shown. The JO#PMU"36
NVTUCFQMBDFEmSTUBTTIPXOJOUIFJNBHFT
ASN (x1)
ARL
ASE
ARN
ARL
ARN (x1)
ASE (x1)
ARU
Attach this hardware
rs
t
ARL
1/2” (x1)
TOOLS AND HARDWARE REQUIRED FOR THIS PAGE
16
SEC
1
Note: Set the hardware for the Adjustment Stand at hole #1 for younger children, and at hole #3 for older children.
!
SEC
1.5
Connect the two assemblies completed in steps 1.1 - 1.4. Secure with the hardware shown.
1
3
1
3
ATD
ATD
ATD (x2)
ATE (x4)
ATC (x2)
ATC
ATC
ATE
ATE
ATE
ATE
CPR
CPR
SEC
1.6
Place the Adjustment Stand (CPR) into the Cross Braces (CPL & CPM). Secure with the hardware shown. Both
Adjustment Stands must be at the same height setting.
Note: Make sure all of the Screws fit before tightening. Securely tighten all Base Assembly hardware before continuing.
!
ATA
ATA
ARL
ARL
ATB
ATB
CPM
CPL
ASN (x2)
3/4” (x2)
ATA (x2)
ATB (x2)
ARL (x2)
17
'64&-"(&"44&.#-:
HARDWARE REQUIRED
PARTS REQUIRED
SEC
2
Parts shown at 10% of Actual Size
Hardware shown at Actual Size
CPT (x2)
Rear Fuselage
ATI (x2)
5/16” x 2” Button Head Bolt
ATH (x2)
Brass Bushing
"5' (x6)
1/4”-20 x 1.15” Bolt
AWS (x14)
1 1/4” Coped Cap
ATG (x16)
Screw for Plastic
ASB (x14)
5/16” x 2” Button Head Bolt
ATB (x6)
T-Nut
ARL (x24)
1/4” Washer
ASE (x2)
5/16 Nylock Nut
CPS (x2)
Front Fuselage
CPU (x2)
Top Fuselage
CPV (x2)
Bottom Fuselage
CQA (x2)
Cockpit Seat Support
CQB (x1)
Front Horizontal Pivot
18
TOOLS USED
ASN (x2)
3/16” Allen Wrench
(Included)
PARTS REQUIRED
Parts shown at 10% of Actual Size
CPW (x1)
Front Seat Back Support
CPX (x1)
Rear Seat Back Support
CPY (x2)
Cockpit Backrest
CPZ (x2)
Cockpit Seat
CQL (x1)
Chain Foot Rest
1/2” Wrench
(1)
TOOLS AND HARDWARE REQUIRED FOR THIS PAGE
19
SEC
2
SEC
2.1
Note: Place the hardwdare in the order shown.
!
Connect a $PDLQJU#BDLSFTU$1: to the #BDL4FBU#BDL4VQQPSU$19and'SPOU4FBU#BDL4VQQPSU$18. Secure using
the hardware shown. Do not overtighten. Make sure the seats are placed so the sticker is right side up.
SEC
2.2
Begin the fuselage assembly by connecting the 'SPOU'VTFMBHF$14 to the 5PQ'VTFMBHF$16 and the Bottom
'VTFMBHF$17. Slide this assembly into the 3FBS'VTFMBHF$15.
Note: Repeat this step to assemble the other side of the Fuselage. Make sure the dimpled holes on each assembly face opposite directions.
These dimpled holes will need to face the outside of the Fuselage as described in Sec 2.4.
!
CPY
ASN (x1)
CPY
CPX
CPW
ATG (x8)
ATG 2
ATG 3
ATG 1
ATG 4
ATG 2
ATG 3
ATG 1
ATG 4
CPS
CPU
CPV
CPT
TOOLS AND HARDWARE REQUIRED FOR THIS PAGE
20
SEC
2
SEC
2.3
Note: Do not put hardware in these holes at this time.
!
Secure the Fuselage assembled in Sec 2.2 with the hardware shown. Make sure to insert the T-Nuts (ATB) so
they face the opposite side of the assembly as the dimpled holes in the tubes. Repeat this step with the hardware in
UIFSFWFSTFEJSFDUJPOUPDPNQMFUFUIFPUIFS'VTFMBHFGSBNF
SEC
2.4
Stand the two assemblies up next to each other, with the T-Nuts (ATB) on the inside of the fuselage and the dimples
on the outside of the fuselageJOPSEFSUPmOJTIUIFSFTUPGUIFGVTFMBHFBTTFNCMZ
"5'
"5' (x4)
ASN (x2)
ATB (x4)
ARL (x4)
"5'
ARL
ARL
ATB
ATB
%JNQMFEIPMF
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Lifetime 90135 Owner's manual

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Owner's manual
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