Honda EM7000is Owner's manual

Category
Power generators
Type
Owner's manual
Keep this owner’s manual handy, so you can refer to it at any time.
This owner’s manual is considered a permanent part of the generator
and should remain with the generator if resold.
The information and specifications included in this publication were in
effect at the time of approval for printing. Honda Motor Co., Ltd.
reserves the right, however, to discontinue or change specifications or
design at any time without notice and without incurring any obligation
whatever.
The engine exhaust from this product
contains chemicals known to the State
of California to cause cancer, birth
defects or other reproductive harm.
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1
INTRODUCTION
Congratulations on your selection of a Honda generator. We are
certain you will be pleased with your purchase of one of the finest
generators on the market.
We want to help you get the best results from your new generator and
to operate it safely. This manual contains all the information on how to
do that; please read it carefully.
As you read this manual, you will find information preceded by a
symbol. That information is intended to help you avoid
damage to your generator, other property, or the environment.
When your generator needs scheduled maintenance, keep in mind
that your Honda servicing dealer is specially trained in servicing
Honda generators and is supported by the parts and service divisions
of American Honda. Your Honda servicing dealer is dedicated to your
satisfaction and will be pleased to answer your questions and
concerns.
Best Wishes,
Honda Motor Co., Ltd.
We suggest you read the
Distributor’s Limited Warranty
to fully
understand its coverage and your responsibilities of ownership. The
Distributor’s Limited Warranty
is a separate document that should
have been given to you by your dealer.
05/04/25 09:39:00 31Z11600_002
2
A FEW WORDS ABOUT SAFETY
Safety Labels
Safety Messages
Safety Headings
Safety Section
Instructions
Your safety and the safety of others are very important. And using this
generator safely is an important responsibility.
To help you make informed decisions about safety, we have provided
operating procedures and other information on labels and in this
manual. This information alerts you to potential hazards that could
hurt you or others.
Of course, it is not practical or possible to warn you about all the
hazards associated with operating or maintaining a generator. You
must use your own good judgement.
You will find important safety information in a variety of forms,
including:
on the generator.
preceded by a safety alert symbol and one
of three signal words, DANGER, WARNING, or CAUTION.
These signal words mean:
be or if
you don’t follow instructions.
be or if
you don’t follow instructions.
be if you don’t follow
instructions.
such as
IMPORTANT SAFETY INFORMATION
.
such as
how to use this generator correctly and safely.
This entire book is filled with important safety information please
read it carefully.
You WILL KILLED SERIOUSLY HURT
You CAN KILLED SERIOUSLY HURT
You CAN HURT
GENERATOR SAFET Y .
05/04/25 09:39:09 31Z11600_003
3
CONTENTS
................................................................................GENERATOR SAFETY .6
........................................................................CONTROLS & FEATURES .10
...............................................................................BEFORE OPERATION .23
..................................................IMPORTANT SAFETY INFORMATION .6
......................................................................Operator Responsibility .6
.................................................................Carbon Monoxide Hazards .6
.......................................................................Electric Shock Hazards .7
........................................................................Fire and Burn Hazards .7
.................................................................................Refuel With Care .8
.................................................................SAFETY LABEL LOCATIONS .9
...........................................COMPONENT & CONTROL LOCATIONS .10
............................................................................................CONTROLS .12
................................................................................Fuel Valve Lever .12
....................................................................................Engine Switch .12
.....................................................................................Recoil Starter .13
.........................................................................EcoThrottle Switch .13
...................................................................Voltage Selector Switch .14
.........................................................................AC Circuit Protectors .14
..................................................................................Folding Handle .15
.............................................................................................FEATURES .16
...............................................................................Ground Terminal .16
................................................................................Output Indicator .17
............................................................................Overload Indicator .17
............................................................................Oil Alert
Indicator .18
.........................................................................................i-Monitor .19
.........................................................................................Fuel Gauge .22
................................................ARE YOU READY TO GET STARTED? .23
.........................................................................................Knowledge .23
..............................................IS YOUR GENERATOR READY TO GO? .23
...............................................................................Check the Engine .24
...........................................................................Maintenance cover .24
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4
CONTENTS
..............................................................................................OPERATION .25
.............................................................SERVICING YOUR GENERATOR .40
..................................................................................................STORAGE .59
.....................................................SAFE OPERATING PRECAUTIONS .25
......................................................................STARTING THE ENGINE .26
...................Starting the engine with remote control (optional part) .29
......................................................................STOPPING THE ENGINE .30
.................Stopping the engine with remote control (optional part) .31
.....................................................................................AC OPERATION .32
.................................................................................AC Applications .34
...................................................................AC Receptacle Selection .35
...................................................................ECOTHROTTLE SYSTEM .37
...............................................................................STAND BY POWER .38
...............................Connections to a Building’s Electrical System .38
.................................................................................System Ground .38
.......................................................................Special Requirements .39
.............................................THE IMPORTANCE OF MAINTENANCE .40
......................................................................MAINTENANCE SAFETY .41
............................................................................Safety Precautions .41
................................................................MAINTENANCE SCHEDULE .42
...........................................................................................REFUELING .43
...............................................................FUEL RECOMMENDATIONS .44
..................................................................ENGINE OIL LEVEL CHECK .45
...........................................................................ENGINE OIL CHANGE .46
....................................................ENGINE OIL RECOMMENDATIONS .47
........................................................................AIR CLEANER SERVICE .48
.............................................................FOAM AIR FILTER CLEANING .49
.................................................................SEDIMENT CUP CLEANING .50
.........................................................................SPARK PLUG SERVICE .51
................................................................SPARK ARRESTER SERVICE .53
...............................................................................BATTERY SERVICE .55
......................................................................................................FUSE .58
....................................................................STORAGE PREPARATION .59
.............................................................................................Cleaning .59
.....................................................................................................Fuel .59
..........................................................................................Engine Oil .62
...................................................................STORAGE PRECAUTIONS .63
................................................................REMOVAL FROM STORAGE .63
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5
CONTENTS
......................................................................................TRANSPORTING .64
.......................................TAKING CARE OF UNEXPECTED PROBLEMS .65
..........................................TECHNICAL & CONSUMER INFORMATION .68
...............................................................................................ASSEMBLY .79
....................................................................................OPTIONAL PARTS .89
........................................................................................................INDEX .92
.............................QUICK REFERENCE INFORMATION .Inside back cover
.............................................................................ENGINE PROBLEMS .65
....................................................................GENERATOR PROBLEMS .67
................................................................TECHNICAL INFORMATION .68
...................................................................Serial Number Location .68
....................Carburetor Modification for High Altitude Operation .69
.............................................................................Oxygenated Fuels .70
............................................Emission Control System Information .71
.............................................................................................Air Index .73
....................................................................................Specifications .74
.................................................................................Wiring Diagram .76
...............................................................CONSUMER INFORMATION .77
...........................................................................Honda Publications .77
.........................................................Customer Service Information .78
..................................................................................................SAFETY .79
..............................................The Importance of Proper Assembly .79
..........................................................Important Safety Precautions .80
............................................................................................ASSEMBLY .81
..........................................................................................Unpacking .81
........................................................................................Loose Parts .81
........................................................................Wheel Kit Installation .82
............................................................................Handle Installation .83
..........................................................................Rear Bar Installation .84
................................................................................................Battery .85
...........................................................................................Engine oil .87
.....................................................................................................Fuel .87
...........................................................................BEFORE OPERATION .88
............................................................................Remote Control Kit .89
..........................................................................................Hanger Kit .91
05/04/25 09:39:19 31Z11600_006
6
GENERATOR SAFETY
Operator Responsibility
Carbon Monoxide Hazards
IMPORTANT SAFETY INFORMATION
Honda generators are designed for use with electrical equipment that
has suitable power requirements. Other uses can result in injury to the
operator or damage to the generator and other property.
Most accidents can be prevented if you follow all instructions in this
manual and on the generator. The most common hazards are
discussed below, along with the best way to protect yourself and
others.
Be sure that anyone who operates the generator receives proper
instruction. Do not let children operate the generator without
parental supervision.
If you run the generator in a confined or even partially enclosed area,
the air you breathe could contain dangerous amounts of exhaust
gas. To keep exhaust gas from building up, provide adequate
ventilation.
Exhaust contains poisonous carbon monoxide, a colorless, odorless
gas. Breathing exhaust can cause loss of consciousness and may
lead to death.
Know how to stop the generator quickly in case of emergency.
Understand the use of all generator controls, output receptacles,
and connections.
05/04/25 09:39:26 31Z11600_007
7
GENERATOR SAFETY
Electric Shock Hazards
Fire and Burn Hazards
The generator produces enough electric power to cause a serious
shock or electrocution if misused.
Using a generator or electrical appliance in wet conditions, such as
rain or snow, or near a pool or sprinkler system, or when your hands
are wet, could result in electrocution. Keep the generator dry.
If the generator is stored outdoors, unprotected from the weather,
check all of the electrical components on the control panel, before
each use. Moisture or ice can cause a malfunction or short circuit in
electrical components which could result in electrocution.
Do not connect to a building electrical system unless an isolation
switch has been installed by a qualified electrician.
The muffler becomes very hot during operation and remains hot for
a while after stopping the engine. Be careful not to touch the muffler
while it is hot. Let the engine cool before storing the generator
indoors.
Keep the generator at least 3 feet (1 meter) away from buildings
and other equipment during operation.
Do not enclose the generator in any structure.
Keep flammable materials away from the generator.
The exhaust system gets hot enough to ignite some materials.
05/04/25 09:39:33 31Z11600_008
8
GENERATOR SAFETY
Refuel With Care
Gasoline is extremely flammable, and gasoline vapor can explode.
Allow the engine to cool if the generator has been in operation. Refuel
only outdoors in a well-ventilated area with the engine OFF. Do not
overfill the fuel tank. Never smoke near gasoline, and keep other
flames and sparks away. Always store gasoline in an approved
container. Make sure that any spilled fuel has been wiped up before
starting the engine.
05/04/25 09:39:36 31Z11600_009
9
GENERATOR SAFETY
SAFETY LABEL LOCATIONS
These labels warn you of potential hazards that can cause serious
injury. Read them carefully. If a label comes off or becomes hard to
read, contact your Honda servicing dealer for a replacement.
05/04/25 09:39:49 31Z11600_010
10
CONTROLS & FEATURES
COMPONENT & CONTROL LOCATIONS
ENGINE SWITCH
OUTPUT
INDICATOR
i-MONITOR
BUTTON
i-MONITOR
FUEL VALVE
VOLTAGE SELECTOR SWITCH
CIRCUIT PROTECTORS
OVERLOAD
INDICATOR
RECEPTACLES
OIL ALERT
INDICATOR
ECOTHROTTLE SWITCH
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Use the two illustrations on these pages to locate and identify the
most frequently used controls.
05/04/25 09:39:54 31Z11600_011
11
CONTROL & FEATURES
HANDLE
AIR CLEANER
FUEL TANK CAP
STARTER GRIP
GROUND TERMINAL
STAND
OIL DRAIN PLUG
OIL FILLER
CAP/DIPSTICK
WHEEL
MUFFLER TIP
SPARK PLUG
INSPECTION COVER
FUSE(Inside maintenance cover)
FUEL GAUGE
BATTERY TRAY
(Inside maintenance cover)
05/04/25 09:39:59 31Z11600_012
12
CONTROL & FEATURES
CONTROLS
Fuel Valve Lever
Engine Switch
FUEL VALVE LEVER
OOFFFF
OONN
OOFFFF
OONN
OOFFFF
SSTTAARRTT
ENGINE SWITCH
ENGINE SWITCH
RREEMMOOTTEE
The fuel valve must be in the ON
position for the engine to run.
After stopping the engine, turn
the fuel valve to the OFF position.
The fuel valve lever is located on
the control panel.
The engine switch controls the
ignition system, and it operates
the electric starter.
OFF Stops the engine. The
engine switch key can be
removed/inserted.
REMOTE For using the remote
control kit (optional parts).
START Operates the electric
starter.
ON Running position, and for
starting with the recoil starter.
05/04/25 09:40:08 31Z11600_013
13
CONTROL & FEATURES
Recoil Starter
EcoThrottle Switch
STARTER GRIP
ONOFF
ECOTHROTTLE SWITCH
Pulling the starter grip operates
the recoil starter to crank the
engine for starting.
The EcoThrottle system automatically reduces engine speed when
all loads are turned off or disconnected. When appliances are turned
on or reconnected, the engine returns to the proper speed to power
the electrical load.
If high electrical loads are connected simultaneously, turn the
EcoThrottle switch to the OFF position to reduce voltage changes.
ON Recommended to minimize
fuel consumption and further
reduce noise levels when a
reduced load or no load is applied
to the generator.
OFF The EcoThrottle system
does not operate. Generator
operates at full output.
Do not allow the starter grip to
snap back against the engine.
Return it gently to prevent
damage to the starter.
Do not let the starter rope rub
against the generator body or
the rope will wear out
prematurely.
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05/04/25 09:40:16 31Z11600_014
14
CONTROL & FEATURES
Voltage Selector Switch
Switch Position
AC Circuit Protectors
120/240V:
120V ONLY:
AC CIRCUIT PROTECTOR
PUSH
ON
VOLTAGE SELECTOR SWITCH
CIRCUIT PROTECTOR
for Receptacle
CIRCUIT PROTECTOR
for Receptacle
CIRCUIT PROTECTOR
for Receptacle
120V 30A
120/240V 30A
OFF
120V 20A
120V/240V
120V ONLY
CIRCUIT PROTECTOR
for Receptacle
120V 20A
The voltage selector switch switches generator output to produce ‘‘120
V ONLY’’ or ‘‘120/240V’’. If a 240V appliance is connected to the 4-
prong receptacle, the switch must be in the ‘‘120/240V’’ position. If
only a 120V appliance is being connected to any of the 120V 3-prong
receptacles, select the ‘‘120V ONLY’’ position.
The AC circuit protectors will automatically switch OFF if there is a
short circuit or a significant overload of the generator at each
receptacle. If an AC circuit protector switches OFF automatically, check
that the appliance is working properly and does not exceed the rated
load capacity of the circuit before resetting the AC circuit protector ON.
Select the voltage before starting the engine.
The 120V and 120/240V receptacles can be used
simultaneously.
ONLY the 120V receptacles can be used. Do not use the
120/240V receptacle in this position. The most power will be available
at the 30A 120V locking plug receptacle.
05/04/25 09:40:25 31Z11600_015
15
CONTROL & FEATURES
Folding Handle
To Extend Handle
To Fold Handle
HANDLE
HANDLE LOCK LEVER
Handle
transport
position
Generator
stationary
position
The foldable handle is intended for ease of transportation and should
be folded when the generator is stationary. Do not rest objects on
extended handle.
Lift handle upward. Lock levers will lock and secure handle into place.
Press both handle lock levers downward.
Lower handle.2.
1.
05/04/25 09:40:32 31Z11600_016
16
CONTROL & FEATURES
FEATURES
Ground Terminal
GROUND TERMINAL
The ground terminal is connected to the frame of the generator, the
metal non-current-carrying parts of the generator, and the ground
terminals of each receptacle.
Before using the ground terminal, consult a qualified electrician,
electrical inspector or local agency having jurisdiction for local codes
or ordinances that apply to the intended use of the generator.
05/04/25 09:40:37 31Z11600_017
17
CONTROL & FEATURES
Output Indicator
Overload Indicator
OUTPUT
INDICATOR
(GREEN)
OVERLOAD
INDICATOR (RED)
The output indicator (green) is illuminated when the generator is
operating normally. It indicates that the generator is producing
electrical power at the receptacles.
If the generator is overloaded, or if there is a short circuit in a
connected appliance, or if the inverter is overheated, the overload
indicator (red) will go ON. When the generator is operating overloaded,
the overload indicator (red) will stay ON, and after about five seconds,
current to the connected appliance(s) will shut off, and the output
indicator (green) will go OFF.
05/04/25 09:40:42 31Z11600_018
18
CONTROL & FEATURES
Oil Alert Indicator
It blinks.
OIL ALERT
(RED)
The Oil Alert system is designed to prevent engine damage caused
by an insufficient amount of oil in the crankcase. Before the oil level in
the crankcase can fall below a safe limit, the Oil Alert
indicator comes
on and the Oil Alert
system automatically will stop the engine (the
engine switch will remain in the ON position).
If the engine stops or the Oil Alert
indicator comes on when you turn
the engine switch to START or pull the starter grip, check the engine
oil level (see page ) before troubleshooting in other areas.
Even when oil is added to the engine, the generator will not restart
until the Oil Alert
indicator is reset. To reset the Oil Alert indicator,
turn the engine switch OFF, add the proper amount of oil (see page
), and then turn the engine switch back ON.
The i-Monitor display will show ‘‘OIL’’ on the screen and the Oil
Alert
indicator will illuminate.
45
46
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05/04/25 09:40:48 31Z11600_019
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Honda EM7000is Owner's manual

Category
Power generators
Type
Owner's manual

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