Trumpf N 200-0 User manual

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10 GB N 200 - 0 E244.DOC

N i b b l e r N200-0 Fig. 10319

N200-0 Specifications

Max. material thickness:

• Steel up to 400 N/ mm22.0 mm

• Steel up to 600 N/ mm21.5 mm

• Steel up to 800 N/ mm21.0 mm

• Aluminium 250 N/ mm22.5 mm

Smallest radius for

curve-shaped cutouts 4 mm

Starting hole ∅ for die min. 16 mm

Cutting track width 8 mm

Working speed approx. 1.3 m/min

Nominal power consumption 500W

Number of strokes under maximum load 1400/min

Weight 1.85kg

Protective insulation Class II

Noise / Vibration

Measured values established in acc. with EN 50 144.

The A-weighted sound level of the unit is typically 83

dB(A). The noise level can exceed 85 dB(A) during

operation.

Wear ear protection!

The hand-arm vibration is typically lower than

2.5 m/s2.

EU declaration of conformation

in accordance with the EU machinery guideline

89/392/EWG, Annex IIA

We hereby declare that the applicable health and

safety requirements of the EU guideline were ob-

served during the development and construction of

the machine and the distributed model.

This declaration shall become null and void if the

machine is modified without our express consent.

Applicable

EU guidelines: EU machinery guideline

89/392/EWG; 91/368/EWG,

93/44/EWG

EU low-voltage guideline

73/23/EWG

EC electromagnetic compatibility

89/336/EWG

Applied

harmonized

standards,

in particular: EN 50144; EN 55014; EN 61000

Dr. Hans Klingel

Geschäftsführer Entwicklung

TRUMPF GmbH + Co. KG

D-71254 Ditzingen

GB

5 Eccentric shaft

10 Housing

15 Punch

17 Carrier pin

19 Punch guide

20 Die

22 Clamping screw

= fastening screw

for the tool head

(tool head =

items 17, 19, 20, 23)

23 Cover ring

127 On/off switch

5

15

19

22

5

127

17

23

20

10

E244.DOC N 200 - 0 GB 11

Proper use

The TRUMPF Nibbler N200-0 is an electrically

driven hand machine

• part plate-shaped workpieces made of material

such as aluminium, plastic, etc.

• cut pipes and machine sectional sheets

(corrugated sheets, checkered sheets)

• nibble straight or curved outer edges and inside

cutouts

• nibble according to a scribed line or template

• nibble using a circular or straight line, slot

(optional)

Nibbling produces undistorted cutting edges.

The hollow punch of the nibbler allows you to rotate

the machine and continue machining in any direction.

Safety instructions

The machine can only be operated safely if

you have read and understood both the

operating and safety instructions (red print)

and follow these instructions carefully.

The unit must not be used when wet or in a

wet area.

• Sockets must be equipped with fault current

circuit breakers. Consult your electrician for

further information.

Check the unit, cable and plug before each

use.

Have all damaged parts repaired by an expert.

Always wear safety glasses, ear

protection, protective gloves and

proper footwear when working with the

machine.

• Do not connect the plug unless the machine is

turned off.

• Pull out the mains plug after use.

• Remove the plug from the socket before carrying

out any work on the machine. Never carry the

unit by the cable.

• Always guide the cable back away from the unit.

• Use only original TRUMPF accessories.

Before initial use

1. Read the chapter on safety.

Safety instructions

2. Check whether the installed die is suitable for the

workpiece that is to be machined. Use only the

special sectional sheet die when machining

sectional sheets.

Die selection

3. Sharpen or replace blunt tools.

Resharpening tools

4. The mains voltage must correspond to the

specifications on the machine type plate.

Machines with 230V may also be connected to

220V.

Machines with 115V may also be connected to

110V.

12 GB N 200 - 0 E244.DOC

Operating instructions

Check the tools for wear every hour.

Never nibble using blunt tools!

as this could otherwise overload the machine!

Turning the unit on and off

Turning on the unit: Push the on/off switch forward.

Turning off the unit: Push the on/off switch to the

rear.

Do not begin machining the workpiece until

after the machine has been turned on and

has reached maximum speed!

The machine must never be turned off while

the punch is in the workpiece when the

cutting tracks end in the workpiece. In this

case, guide the machine back along the

freshly cut track a few millimeters before

turning it off.

Speed controller (optional)

The number of strokes can be set according to the

application using the speed regulator.

Number of strokes (optional)

Cooling and lubrication

The cutting results are improved and the service life

of the punch is increased if

• before machining the workpiece

the cutting track is coated with oil.

Reco mmended for steel:

Punching and nibbling oil, order no. 103387

Reco mmended for aluminium:

Wisura oil, order no. 125874

Changing the cutting direction Fig. 10859

The tool (i.e. the cutting direction) can be turned 90°

to the left or right if necessary, e.g. if space is

restricted or sectional sheets are to be machined with

the bevelled die.

• Unscrew clamping screw (22) by approx. 4 rota-

tions.

• Turn tool head 90° in the desired direction.

• Retighten the clamping screw (22).

Nibbling with a template

• The template should be thick enough that the

overall thickness of the piece and template is

between 5 and 6.5 mm.

• The contour of the template should be 2.5 mm

away from the contour that is to be nibbled.

• The nibbler must be guided in such a way that the

outside edge (13 mm) of the punch guide always

rests against the template.

• Ensure that a minimum radius of 4 mm (punch

radius) is maintained.

Inner cutouts

Inner cutouts require a starting hole with a diameter

of at least 16 mmØ.

Die selection

Two different punches may be used to machine diffe-

rent types of workpieces:

Die type Die

(standard) Die for

sectional sheet

Order no.

(die) 088508 088495

E244.DOC N 200 - 0 GB 13

Depth of punch penetration

The pentration depth of the punch in the die should

be between 0.5 mm and 1.5 mm.

Depth of punch penetration Fig. 10858

a) Turn the eccentric shaft (5) until the punch (15)

has reached its maximum penetration depth

(lower dead center).

b) Unscrew clamping screw (22) by approx. 4

rotations.

c) Turn the punch with tool head (W) 360° as many

times as necessary to reach the specified punch

penetration depth.

(The punch may not protrude from the punch

guide in the upper eccentric.)

Center and tighten tool head (W) with clamping

screw (22).

Retighten the clamping screw (22) after a

short nibbling distance.

Changing tools

Remove the plug from the socket before

carrying out any work on the machine!

If the punch and/or the die are blunt, resharpen the

punch or change tools.

Resharpening tools

Detaching the punch Fig. 10859

a) Unscrew clamping screw (22) by approx. 4 rota-

tions

b) Pull the tool head out of the housing (10).

c) Unscrew the punch (15).

Attaching the punch Fig. 10859

Grease the punch (15) and guide sleeve (16) lightly

with lubricating grease “S1“, TRUMPF order no.

121486.

See "F" in Fig. 10859

• Screw in the punch (15) until it is stable. This

makes it easier to insert the tool head. Unscrew

the punch with inserted tool head approx. 1-2

rotations.

• Center and tighten the tool head with clampiong

screw (22).

• Race the eccentric shaft (5) with screwdriver.

Check the depth of punch penetration

Depth of punch penetration

Retighten the clamping screw (22) after a

short nibbling distance.

Changing the die Fig. 10859

• Push the cover ring (23) up out of the groove.

• Drive out the cylindrical pin (21) with a drift.

• Remove the die (20) from the carrier pin (17) and

replace it with another die.

• Remember to order cylindrical pins (21) and cover

rings (23) when ordering dies (20)!

15

E

W

c

b

a

5

22

5 Eccentric shaft 22 Clamping screw

15 Punch E Depth of penetration

0.5-1.5 mm

W Tool head

14 GB N 200 - 0 E244.DOC

Tool change Fig. 10859

Removing the carrier pin Fig. 10859

a) Unscrew clamping screw (22) by approx. 4 rota-

tions

b) Pull the tool head out of the housing (10).

c) Push up the cover ring (23).

d) Drive out ht ecylindrical pin (21) with a drifgt and

remove the die (20) from the carrier pin (17).

e) Drive out the notched taper pin (18) with a drift.

f) Remove guide sleeve (16) and carrier pin (17)

from the punch guide (19).

Assembly in reverse order.

Retighten the clamping screw (22) after a

short nibbling distance.

Resharpening tools

Punch

The stamp may be sharpened by approx. 2 mm.

• Sharpen the face of the punch and provide proper

cooling.

• Touch up the cutting edge with a fine oil stone.

• Ensure that the length is at least 68 mm. Punches

that are shorter must be replaced.

Fig. 10912

Dies cannot be resharpened.

10 a

22

15

F

16

17

19

f

18

e

20

23

b

c

d

21

10 Housing 20 Die

15 Punch 21 Cylindrical pin

16 Guide sleeve 22 Clamping screw

17 Carrier pin 23 Cover ring

18 Notched taper pin F lubricating grease “S1“,

19 Punch guide TRUMPF order no.

(Supporting body) 121486

E244.DOC N 200 - 0 GB 15

Number of strokes (optional)

The machine may be equipped with an electronic

module that facilitates variable stroke settings in

order to optimize cutting results and ensure that the

machine runs smoothly.

The number of strokes can be infinitely adjusted by

turning the speed regulator (118).

Higher speeds are reco mmended for thinner sheets

and workpieces with a lower tensile strength.

Practical experience is generally the only way to

determine which speeds produce the best results for

various materials.

speed controller (118) Fig. 10127

Maintenance

Remove the plug from the socket before

carrying out any work on the machine!

Vents

Keep the unit and the vents clean.

Cutter guide l u b r i c a t i o n

The cutter guide must only be lubricated after

repairs.

Original grease: Lubricating grease "S1" (tube)

TRUMPF order no. 121486

Gear/gear head l u b r i c a t i o n

Gear grease must only be refilled or changed after

repairs but no later, however, than after 300 hours of

operation.

Original grease: Lubricating grease "G1"

TRUMPF order no. 139440

Alternative

greases: BLASER Blasolube 308

BP Energrease HTB2

FUCHS Renoplex EP 1

MOBIL Mobiltemp SHC 32

Changing carbon brushes

The machine will stop if the brushes are worn.

Carbon brush replacement and all other repair work

is to be carried out by an expert!

Repairs

Electric tools conform to the applicable

safety regulations. Repairs may only be

carried out by qualified electricians in order

to prevent unnecessary accidents.

Use only original spare parts

Please note the specifications on the output plate.

You will find a list of TRUMPF

representatives at the back of this operating

manual.

118

16 GB N 200 - 0 E244.DOC

Wearing parts

N200 Order no.

Punch 088499

Die (standard) 088508

Die for sectional sheet machining 088495

Original accessories

Accessories delivered with the machine

Description Order no.

Tool set

(punch and die, installed)

Allan key DIN 911-4 067849

Case 135280

Operating manual 120715

Safety instructions (red print) 125699

Optional

Chip bag 088622

Circle and straight guide 105521

Punching and nibbling oil for steel (0.5l) 103387

Punching and nibbling oil for aluminium (1l) 125874

Lubricating grease "S1" 121486

(tube)

(Guide sleeve lubrication)

Ordering spare parts and wearing

parts

To avoid delays and wrong deliveries, please

proceed as follows when ordering replacement parts:

• copy the page found opposite the replacement

part figure as "Order Form for Replacement

Parts and Wearing Parts".

• complete this form by stating

− the manufacturing no.

− the voltage, when ordering electrical parts

− your exact address in the "Dispatch address"

space

− the desired amount of parts in the "Parts"

column

− the desired mode of dispatch (e.g. air mail,

special delivery, express, cargo, parcel-post

etc.) in the line with the symbol.

• should you wish to order wearing parts, write this

in the empty space at the end of the order form.

To differentiate between various tool types,

please observe the Chapter "Wearing Parts".

• please send the completed form (as Telefax) to

your TRUMPF representative.

You will find TRUMPF-Service-Addresses and

Telefax numbers at the back of this manual.

Warranty

A liability limit of 6 months from the date of invoice is

valid for TRUMPF electronic and compressed-air

tools.

Damages caused by natural wear, overloading or

improper handling of the machine, are excluded from

the warranty.

Damages arising through material or manufacturing

errors will be rectified, free of charge, by substitute

delivery or repair work.

Complaints can only be recognised if the unit is

dispatched undismantled to your TRUMPF repre-

sentative.

Notes on Documentation

This document was compiled by the Technical

Documentation Dept. of TRUMPF GmbH + Co. KG

All rights, in particular the right to reproduce,

distribute or translate this documentation, are reser-

ved to TRUMPF GmbH + Co. KG, even in case of

patent and industrial rights applications.

TRUMPF GmbH + Co. KG

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Ersatzteilliste

Beachten: Instandsetzung, Änderung und Prüfung

von handgeführten Elektrowerkzeugen sind

fachgerecht durchzuführen.

Die Sicherheitsvorschriften nach DIN VDE, CEE,

AFNOR und weitere in den einzelnen Ländern

gültige Vorschriften sind einzuhalten.

Spare Parts List

Attention: Repair, modification, and testing of hand-

held power tools must be carried out in accordance

with the generally recognised principles of

engineering practise. Safety regulations according to

DIN VDE, CEE, AFNOR and further regulations

applicable in individual countries must be observed.

Liste des pièces de rechange

Attention! La remise en état, la modification et le

contrôle des outils électriques portatifs doivent être

effectués par des personnes qualifiées. Il convient

de respecter les prescriptions de sécurité selon DIN

VDE, CEE, AFNOR ainsi que les réglementations en

vigueur dans le pays concerné.

Lista de piezas de recambio

Obsérvese: La reparación, modificacion y

verificación de herramientas elèctricas guiadas a

mano debe efectuarse en forma técnicamente

correcta. Respetar las normas de seguridad según

DIN VDE, CEE, AFNOR, asi como otras

disposciones vigentes en los distintos paises.

Lista dei pezzi di ricambio

Attenzione: la riparazione, la modifica e il controllo

degli elettroutensili portatili devono essere eseguiti

da personale specializzato. Rispettare le norme di

sicurezza secondo DIN VDE, CEE, AFNOR e tutte le

altre disposizioni vigenti nei singoli paesi.

Atenção: a reparação, alteração e verificação de

ferramentas eléctricas guiadas à mão devem ser

executadas tecnicamente de forma correcta.

Lista de peças sobressalentes

Atenção: a reparação, alteração e verificação de

ferramentas eléctricas guiadas à mão devem ser

executadas tecnicamente de forma correcta.

As prescrições de segurança segundo DIN VDE,

CEE, AFNOR e outras prescrições particulares em

vigor nos diversos países devem ser consideradas e

seguidas.

Reservedelsliste

Bemærk: Reparation, ændring og afprøvning af

håndført el-værktøj skal udføres fagligt korrekt.

Sikkerhedsforskrifterne iflg. DIN VDE, CEE, AFNOR

og yderligere i de enkelte lande gældende forskrifter

skal overholdes.

Lijst met reserveonderdelen

Attentie: Herstellingen en controles van en veran-

deringen aan elektrisch gereedschap dat met de

hand bediend wordt, moeten deskundig uitgevoerd

worden.

De veiligheidsvoorschriften volgens DIN VDE, CEE,

AFNOR en andere voorschriften die in andere lan-

den geldig zijn, moeten in acht genomen worden.

Reservdelslista

Beakta: Reparation, ändring och provning av

manuella elektriska verktyg skall genomföras på

sakkunnigt sätt.

Säkerhetsbestämmelserna enligt DIN VDE, CEE,

AFNOR samt ytterligare i de enskilda länderna

giltiga bestämmelser skall följas.

Varaosalista

Huomio: Käsin ohjattavien sähkötyökalujen kunnos-

sapito, korjaus ja tarkistus on annettava asiantun-

tijan tehtäväksi.

DIN VDE, CEE, ANFOR ja muita yksittäisten maiden

sisäisiä voimassaolevia määräyksiä on nouda-

tettava.

¯ÆÙÁÐÔÈÔ× ÆÒÙÆÐÐÆÏÙÎÏãÒ

µÖÔØÔÜÃ: ¬ ÊÕÎØÏÊÚÃ, ÙÖÔÕÔÕÔÄÌØÌ ÏÆÎ Ô ÂÐÊÈÜÔ× ÌÐÊÏ

ÙÖÎÏãÒ ÊÖÈÆÐÊÄÞÒ ÜÊÎÖá× ÕÖÂÕÊÎ ÒÆ ÉÎÊÓÁÈÔÒÙÆÎ ÆÕá ÊÎÉÎ

ÏÊÚÑÂÒÆ ÁÙÔÑÆ. ´Î ÕÖÔÉÎÆÈÖÆÛÂ× ÆØÛÆÐÊÄÆ× DIN VDE,

CEE, AFNOR ÏÆÎ ÁÐÐÊ× ÕÖÔÉÎÆÈÖÆÛÂ× ÕÔÚ ÎØÜâÔÚÒ ØÙÎ×

ÉÎÁÛÔÖÊ× ÜãÖÊ× ÕÖÂÕÊÎ ÒÆ ÙÌÖÔâÒÙÆÎ.

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00-02

Belgien / Belgique / Belgique

V.A.C. Machines B.V.B.A/S.P.R.L.

Kleine Pathoekeweg 13-15

B-8000 BRUGGE

Tel: 050 / 31 50 83

Fax: 050 / 31 55 80

Brasilien / Brasil / Brésil

TRUMPF MAQUINAS

Ind. E.Com.Ltda.

Av. Juruá 150-Alphaville

BR-06455-010 BARUERI - SAO PAULO

Tel: 011 / 421 533

Fax: 011 / 72 95 21 26

Dänemark / Denmark / Danemark

HANS JØRGENSEN VAERKTØY A/S

Grusgraven 9

DK-2880 BAGSVAERD

Tel: 044 / 44 24 66

Fax: 044 / 44 08 33

Deutschland / Germany / Allemagne

TRUMPF GmbH + Co. KG, Abt. 203

Johann-Maus-Str. 2

D-71254 DITZINGEN

Tel: 07156 / 3030

Fax: 07156 / 303 942

Finnland / Finnland / Finlande

OY TAMMESVIRTA + CO.

Lautatarhankatu 6

FIN-00580 HELSINKI

Tel: 09 / 774 0740

Fax: 09 / 7740 7411

Frankreich / France

TRUMPF S.A.R.L.

86, Allée des Erables

Paris Nord II

F-95956 ROISSY-CHARLES DE GAULLE Cédex

Tel: 01 / 48 17 80 40

Fax: 01 / 48 63 77 25

Griechenland / Greece / Grèce

D.PANAYOTIDIS & J. TSATSIS S.A.

Pireos Street 6

GR-183 46 MOSCHATO / ATHENS

Tel: 01 / 481 08 17

Fax: 01 / 482 96 73

Grossbritannien / Great Britain / Grande-bretagne

TRUMPF Ltd.

President Way

Airport Executive Park

GB-LUTON Beds. LU2 9NL

Tel: 01582 / 399 251

Fax: 01582 / 399 260

Italien / Italy / Italie

W. HOMBERGER & Co. S.P.A.

Via Ippolito d'Aste 1/1

I-16121 GENOVA

Tel: 010 / 57 65 300

Fax: 010 / 58 50 83

Japan / Nippon / Japon

TRUMPF Corporation

1-18-2 Hakusan / Midori-ku

J-YOKOHAMA 226

Tel: 045 / 931 5710

Fax: 045 / 931 5714

Korea / Korea / Corée

TRUMPF MASCHINEN KOREA CO LTD

4th Floor Inbang Building

#683 Dungchoun-Dong

Kangsuh-Ku

ROK-SEOUL 157-030

Tel: 02 / 3664 3071

Fax: 02 / 3664 3075

Niederlande / Netherlands / Pays-Bas

MOELLER & Co. N.V.

Oude Boekeloseweg 31

Postbus 10

NL-7550 AA HENGELO

Tel: 074 / 249 84 98

Fax: 074 / 243 20 06

Norwegen / Norway / Norvège

EGIL OULIE-HANSEN A/S

Ravnasveien 3 / Holmlia

Postbox 25 Hauketo

N-1206 OSLO 12

Tel: 022 / 62 05 00

Fax: 022 / 61 10 17

Österreich / Austria / Autriche

TRUMPF MASCHINEN AUSTRIA GmbH & Co. KG

Industriepark 24

A-4061 PASCHING

Tel: 07221 / 60 330

Fax: 07221 / 60 340

Polen / Polska

TRUMPF GmbH & Co. KG

Biuro w Polsce

Ul. Kryzowa 8

PL-61-541 POZNAN

Tel: 061 / 83 30 930

Fax: 061 / 83 30 930

Portugal / Portugal

AR & C INTERNACIONAL

Rua Tenente Valadim 744

P-4100 PORTO

Tel: 02 / 600 35 30

Fax: 02 / 600 35 31

Saudi Arabien, VAE, Kuwait, Syrien,

Jordanien, Jemen, Oman, Bahrein,

Palästina, Aegypten

Saudi Arabia, UAE, Kuwait, Syria,

Jordania, Yemen, Oman, Bahrein,

Palestine, Egypt

TRUMPF MIDDLE EAST

Heliopolis West

P O Box 5697

ET-11771 CAIRO

Tel: (0020) 02 / 417 06 83

Fax: (0020) 02 / 4183350

Schweden / Sweden / Suède

LUNA SVERIGE AB

Sandbergsvägen

S-441 80 ALINGSÅS

Tel: 0322 / 60 60 00

Fax: 0322 / 60 64 43

Schweiz / Switzerland / Suisse

TRUMPF Maschinen AG

Ruessenstraße 8

CH-6341 Baar

Tel: 041 / 7696-666

Fax: 041 / 7696-600

Singapur / Singapore / Singapour

Malaysia / Malaysia / Malaisie

TRUMPF PTE. LTD.

25 International Business Park

#02-28/29 German Centre

SGP-SINGAPORE 609916

Tel: 56 27 780

Fax: 56 27 788

Spanien / España / Espagne

TRUMPF MAQUINARIA S.A.

Avenida de Valdelaparra No. 13

E-28108 ALCOBENDAS / Madrid

Tel: 01 / 657 36 65

Fax: 01 / 661 63 67

Südafrika / South Africa / Afrique du Sud

TRACONSA PTY. LTD.

P.O. Box 3160

ZA-JOHANNESBURG 2000

Tel: 011 / 394 28 10

Fax: 011 / 970 17 92

Taiwan ROC / Taiwan R O C

TAIWAN DYNAMICS CORP.

4F No. 7, Alley 2, Lane 176

Fu-Tech 1 Rd. Hsi-Chih-Chen

RC-TAIPEI HSIEN

Tel: 02 / 694 88 77

Fax: 02 / 694 10 11

Tschechische Republik / Ceska Republika

TRUMPF s.r.o.

Stetkova 18

CZ-140 00 PRAHA 4

Tel: 02 / 42 33 29

Fax: 02 / 61 211 325

Türkei / Turkey / Turquie

BOZTAS A.S.

Tevfik Erdönmez Sok. No. 20/4

TR-80280 ESENTEPE-ISTANBUL

Tel: 0212 / 211 22 66

Fax: 0212 / 266 76 11

Ungarn / Hungary / Hongrie

FIMARLI

Hatar u. 56

H-1205 BUDAPEST

Tel: 01 / 285 23 02

Fax: 01 / 285 23 01

USA

TRUMPF Inc.

Farmington Industrial Park

USA-FARMINGTON, CT. 06032

Tel: 0860 / 677 97 41

Fax: 0860 / 678 17 04

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