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10 GB N 200 - 0 E244.DOC
N i b b l e r N200-0 Fig. 10319
N200-0 Specifications
Max. material thickness:
• Steel up to 400 N/ mm22.0 mm
• Steel up to 600 N/ mm21.5 mm
• Steel up to 800 N/ mm21.0 mm
• Aluminium 250 N/ mm22.5 mm
Smallest radius for
curve-shaped cutouts 4 mm
Starting hole ∅ for die min. 16 mm
Cutting track width 8 mm
Working speed approx. 1.3 m/min
Nominal power consumption 500W
Number of strokes under maximum load 1400/min
Weight 1.85kg
Protective insulation Class II
Noise / Vibration
Measured values established in acc. with EN 50 144.
The A-weighted sound level of the unit is typically 83
dB(A). The noise level can exceed 85 dB(A) during
operation.
Wear ear protection!
The hand-arm vibration is typically lower than
2.5 m/s2.
EU declaration of conformation
in accordance with the EU machinery guideline
89/392/EWG, Annex IIA
We hereby declare that the applicable health and
safety requirements of the EU guideline were ob-
served during the development and construction of
the machine and the distributed model.
This declaration shall become null and void if the
machine is modified without our express consent.
Applicable
EU guidelines: EU machinery guideline
89/392/EWG; 91/368/EWG,
93/44/EWG
EU low-voltage guideline
73/23/EWG
EC electromagnetic compatibility
89/336/EWG
Applied
harmonized
standards,
in particular: EN 50144; EN 55014; EN 61000
Dr. Hans Klingel
Geschäftsführer Entwicklung
TRUMPF GmbH + Co. KG
D-71254 Ditzingen
GB
5 Eccentric shaft
10 Housing
15 Punch
17 Carrier pin
19 Punch guide
20 Die
22 Clamping screw
= fastening screw
for the tool head
(tool head =
items 17, 19, 20, 23)
23 Cover ring
127 On/off switch
5
15
19
22
5
127
17
23
20
10
E244.DOC N 200 - 0 GB 11
Proper use
The TRUMPF Nibbler N200-0 is an electrically
driven hand machine
• part plate-shaped workpieces made of material
such as aluminium, plastic, etc.
• cut pipes and machine sectional sheets
(corrugated sheets, checkered sheets)
• nibble straight or curved outer edges and inside
cutouts
• nibble according to a scribed line or template
• nibble using a circular or straight line, slot
(optional)
Nibbling produces undistorted cutting edges.
The hollow punch of the nibbler allows you to rotate
the machine and continue machining in any direction.
Safety instructions
The machine can only be operated safely if
you have read and understood both the
operating and safety instructions (red print)
and follow these instructions carefully.
The unit must not be used when wet or in a
wet area.
• Sockets must be equipped with fault current
circuit breakers. Consult your electrician for
further information.
Check the unit, cable and plug before each
use.
Have all damaged parts repaired by an expert.
Always wear safety glasses, ear
protection, protective gloves and
proper footwear when working with the
machine.
• Do not connect the plug unless the machine is
turned off.
• Pull out the mains plug after use.
• Remove the plug from the socket before carrying
out any work on the machine. Never carry the
unit by the cable.
• Always guide the cable back away from the unit.
• Use only original TRUMPF accessories.
Before initial use
1. Read the chapter on safety.
Safety instructions
2. Check whether the installed die is suitable for the
workpiece that is to be machined. Use only the
special sectional sheet die when machining
sectional sheets.
Die selection
3. Sharpen or replace blunt tools.
Resharpening tools
4. The mains voltage must correspond to the
specifications on the machine type plate.
Machines with 230V may also be connected to
220V.
Machines with 115V may also be connected to
110V.
12 GB N 200 - 0 E244.DOC
Operating instructions
Check the tools for wear every hour.
Never nibble using blunt tools!
as this could otherwise overload the machine!
Turning the unit on and off
Turning on the unit: Push the on/off switch forward.
Turning off the unit: Push the on/off switch to the
rear.
Do not begin machining the workpiece until
after the machine has been turned on and
has reached maximum speed!
The machine must never be turned off while
the punch is in the workpiece when the
cutting tracks end in the workpiece. In this
case, guide the machine back along the
freshly cut track a few millimeters before
turning it off.
Speed controller (optional)
The number of strokes can be set according to the
application using the speed regulator.
Number of strokes (optional)
Cooling and lubrication
The cutting results are improved and the service life
of the punch is increased if
• before machining the workpiece
the cutting track is coated with oil.
Reco mmended for steel:
Punching and nibbling oil, order no. 103387
Reco mmended for aluminium:
Wisura oil, order no. 125874
Changing the cutting direction Fig. 10859
The tool (i.e. the cutting direction) can be turned 90°
to the left or right if necessary, e.g. if space is
restricted or sectional sheets are to be machined with
the bevelled die.
• Unscrew clamping screw (22) by approx. 4 rota-
tions.
• Turn tool head 90° in the desired direction.
• Retighten the clamping screw (22).
Nibbling with a template
• The template should be thick enough that the
overall thickness of the piece and template is
between 5 and 6.5 mm.
• The contour of the template should be 2.5 mm
away from the contour that is to be nibbled.
• The nibbler must be guided in such a way that the
outside edge (13 mm) of the punch guide always
rests against the template.
• Ensure that a minimum radius of 4 mm (punch
radius) is maintained.
Inner cutouts
Inner cutouts require a starting hole with a diameter
of at least 16 mmØ.
Die selection
Two different punches may be used to machine diffe-
rent types of workpieces:
Die type Die
(standard) Die for
sectional sheet
Order no.
(die) 088508 088495
E244.DOC N 200 - 0 GB 13
Depth of punch penetration
The pentration depth of the punch in the die should
be between 0.5 mm and 1.5 mm.
Depth of punch penetration Fig. 10858
a) Turn the eccentric shaft (5) until the punch (15)
has reached its maximum penetration depth
(lower dead center).
b) Unscrew clamping screw (22) by approx. 4
rotations.
c) Turn the punch with tool head (W) 360° as many
times as necessary to reach the specified punch
penetration depth.
(The punch may not protrude from the punch
guide in the upper eccentric.)
Center and tighten tool head (W) with clamping
screw (22).
Retighten the clamping screw (22) after a
short nibbling distance.
Changing tools
Remove the plug from the socket before
carrying out any work on the machine!
If the punch and/or the die are blunt, resharpen the
punch or change tools.
Resharpening tools
Detaching the punch Fig. 10859
a) Unscrew clamping screw (22) by approx. 4 rota-
tions
b) Pull the tool head out of the housing (10).
c) Unscrew the punch (15).
Attaching the punch Fig. 10859
Grease the punch (15) and guide sleeve (16) lightly
with lubricating grease “S1“, TRUMPF order no.
121486.
See "F" in Fig. 10859
• Screw in the punch (15) until it is stable. This
makes it easier to insert the tool head. Unscrew
the punch with inserted tool head approx. 1-2
rotations.
• Center and tighten the tool head with clampiong
screw (22).
• Race the eccentric shaft (5) with screwdriver.
Check the depth of punch penetration
Depth of punch penetration
Retighten the clamping screw (22) after a
short nibbling distance.
Changing the die Fig. 10859
• Push the cover ring (23) up out of the groove.
• Drive out the cylindrical pin (21) with a drift.
• Remove the die (20) from the carrier pin (17) and
replace it with another die.
• Remember to order cylindrical pins (21) and cover
rings (23) when ordering dies (20)!
15
E
W
c
b
a
5
22
5 Eccentric shaft 22 Clamping screw
15 Punch E Depth of penetration
0.5-1.5 mm
W Tool head
14 GB N 200 - 0 E244.DOC
Tool change Fig. 10859
Removing the carrier pin Fig. 10859
a) Unscrew clamping screw (22) by approx. 4 rota-
tions
b) Pull the tool head out of the housing (10).
c) Push up the cover ring (23).
d) Drive out ht ecylindrical pin (21) with a drifgt and
remove the die (20) from the carrier pin (17).
e) Drive out the notched taper pin (18) with a drift.
f) Remove guide sleeve (16) and carrier pin (17)
from the punch guide (19).
Assembly in reverse order.
Retighten the clamping screw (22) after a
short nibbling distance.
Resharpening tools
Punch
The stamp may be sharpened by approx. 2 mm.
• Sharpen the face of the punch and provide proper
cooling.
• Touch up the cutting edge with a fine oil stone.
• Ensure that the length is at least 68 mm. Punches
that are shorter must be replaced.
Fig. 10912
Dies cannot be resharpened.
10 a
22
15
F
16
17
19
f
18
e
20
23
b
c
d
21
10 Housing 20 Die
15 Punch 21 Cylindrical pin
16 Guide sleeve 22 Clamping screw
17 Carrier pin 23 Cover ring
18 Notched taper pin F lubricating grease “S1“,
19 Punch guide TRUMPF order no.
(Supporting body) 121486
E244.DOC N 200 - 0 GB 15
Number of strokes (optional)
The machine may be equipped with an electronic
module that facilitates variable stroke settings in
order to optimize cutting results and ensure that the
machine runs smoothly.
The number of strokes can be infinitely adjusted by
turning the speed regulator (118).
Higher speeds are reco mmended for thinner sheets
and workpieces with a lower tensile strength.
Practical experience is generally the only way to
determine which speeds produce the best results for
various materials.
speed controller (118) Fig. 10127
Maintenance
Remove the plug from the socket before
carrying out any work on the machine!
Vents
Keep the unit and the vents clean.
Cutter guide l u b r i c a t i o n
The cutter guide must only be lubricated after
repairs.
Original grease: Lubricating grease "S1" (tube)
TRUMPF order no. 121486
Gear/gear head l u b r i c a t i o n
Gear grease must only be refilled or changed after
repairs but no later, however, than after 300 hours of
operation.
Original grease: Lubricating grease "G1"
TRUMPF order no. 139440
Alternative
greases: BLASER Blasolube 308
BP Energrease HTB2
FUCHS Renoplex EP 1
MOBIL Mobiltemp SHC 32
Changing carbon brushes
The machine will stop if the brushes are worn.
Carbon brush replacement and all other repair work
is to be carried out by an expert!
Repairs
Electric tools conform to the applicable
safety regulations. Repairs may only be
carried out by qualified electricians in order
to prevent unnecessary accidents.
Use only original spare parts
Please note the specifications on the output plate.
You will find a list of TRUMPF
representatives at the back of this operating
manual.
118
16 GB N 200 - 0 E244.DOC
Wearing parts
N200 Order no.
Punch 088499
Die (standard) 088508
Die for sectional sheet machining 088495
Original accessories
Accessories delivered with the machine
Description Order no.
Tool set
(punch and die, installed)
Allan key DIN 911-4 067849
Case 135280
Operating manual 120715
Safety instructions (red print) 125699
Optional
Chip bag 088622
Circle and straight guide 105521
Punching and nibbling oil for steel (0.5l) 103387
Punching and nibbling oil for aluminium (1l) 125874
Lubricating grease "S1" 121486
(tube)
(Guide sleeve lubrication)
Ordering spare parts and wearing
parts
To avoid delays and wrong deliveries, please
proceed as follows when ordering replacement parts:
• copy the page found opposite the replacement
part figure as "Order Form for Replacement
Parts and Wearing Parts".
• complete this form by stating
− the manufacturing no.
− the voltage, when ordering electrical parts
− your exact address in the "Dispatch address"
space
− the desired amount of parts in the "Parts"
column
− the desired mode of dispatch (e.g. air mail,
special delivery, express, cargo, parcel-post
etc.) in the line with the symbol.
• should you wish to order wearing parts, write this
in the empty space at the end of the order form.
To differentiate between various tool types,
please observe the Chapter "Wearing Parts".
• please send the completed form (as Telefax) to
your TRUMPF representative.
You will find TRUMPF-Service-Addresses and
Telefax numbers at the back of this manual.
Warranty
A liability limit of 6 months from the date of invoice is
valid for TRUMPF electronic and compressed-air
tools.
Damages caused by natural wear, overloading or
improper handling of the machine, are excluded from
the warranty.
Damages arising through material or manufacturing
errors will be rectified, free of charge, by substitute
delivery or repair work.
Complaints can only be recognised if the unit is
dispatched undismantled to your TRUMPF repre-
sentative.
Notes on Documentation
This document was compiled by the Technical
Documentation Dept. of TRUMPF GmbH + Co. KG
All rights, in particular the right to reproduce,
distribute or translate this documentation, are reser-
ved to TRUMPF GmbH + Co. KG, even in case of
patent and industrial rights applications.
TRUMPF GmbH + Co. KG
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Ersatzteilliste
Beachten: Instandsetzung, Änderung und Prüfung
von handgeführten Elektrowerkzeugen sind
fachgerecht durchzuführen.
Die Sicherheitsvorschriften nach DIN VDE, CEE,
AFNOR und weitere in den einzelnen Ländern
gültige Vorschriften sind einzuhalten.
Spare Parts List
Attention: Repair, modification, and testing of hand-
held power tools must be carried out in accordance
with the generally recognised principles of
engineering practise. Safety regulations according to
DIN VDE, CEE, AFNOR and further regulations
applicable in individual countries must be observed.
Liste des pièces de rechange
Attention! La remise en état, la modification et le
contrôle des outils électriques portatifs doivent être
effectués par des personnes qualifiées. Il convient
de respecter les prescriptions de sécurité selon DIN
VDE, CEE, AFNOR ainsi que les réglementations en
vigueur dans le pays concerné.
Lista de piezas de recambio
Obsérvese: La reparación, modificacion y
verificación de herramientas elèctricas guiadas a
mano debe efectuarse en forma técnicamente
correcta. Respetar las normas de seguridad según
DIN VDE, CEE, AFNOR, asi como otras
disposciones vigentes en los distintos paises.
Lista dei pezzi di ricambio
Attenzione: la riparazione, la modifica e il controllo
degli elettroutensili portatili devono essere eseguiti
da personale specializzato. Rispettare le norme di
sicurezza secondo DIN VDE, CEE, AFNOR e tutte le
altre disposizioni vigenti nei singoli paesi.
Atenção: a reparação, alteração e verificação de
ferramentas eléctricas guiadas à mão devem ser
executadas tecnicamente de forma correcta.
Lista de peças sobressalentes
Atenção: a reparação, alteração e verificação de
ferramentas eléctricas guiadas à mão devem ser
executadas tecnicamente de forma correcta.
As prescrições de segurança segundo DIN VDE,
CEE, AFNOR e outras prescrições particulares em
vigor nos diversos países devem ser consideradas e
seguidas.
Reservedelsliste
Bemærk: Reparation, ændring og afprøvning af
håndført el-værktøj skal udføres fagligt korrekt.
Sikkerhedsforskrifterne iflg. DIN VDE, CEE, AFNOR
og yderligere i de enkelte lande gældende forskrifter
skal overholdes.
Lijst met reserveonderdelen
Attentie: Herstellingen en controles van en veran-
deringen aan elektrisch gereedschap dat met de
hand bediend wordt, moeten deskundig uitgevoerd
worden.
De veiligheidsvoorschriften volgens DIN VDE, CEE,
AFNOR en andere voorschriften die in andere lan-
den geldig zijn, moeten in acht genomen worden.
Reservdelslista
Beakta: Reparation, ändring och provning av
manuella elektriska verktyg skall genomföras på
sakkunnigt sätt.
Säkerhetsbestämmelserna enligt DIN VDE, CEE,
AFNOR samt ytterligare i de enskilda länderna
giltiga bestämmelser skall följas.
Varaosalista
Huomio: Käsin ohjattavien sähkötyökalujen kunnos-
sapito, korjaus ja tarkistus on annettava asiantun-
tijan tehtäväksi.
DIN VDE, CEE, ANFOR ja muita yksittäisten maiden
sisäisiä voimassaolevia määräyksiä on nouda-
tettava.
¯ÆÙÁÐÔÈÔ× ÆÒÙÆÐÐÆÏÙÎÏãÒ
µÖÔØÔÜÃ: ¬ ÊÕÎØÏÊÚÃ, ÙÖÔÕÔÕÔÄÌØÌ ÏÆÎ Ô ÂÐÊÈÜÔ× ÌÐÊÏ
ÙÖÎÏãÒ ÊÖÈÆÐÊÄÞÒ ÜÊÎÖá× ÕÖÂÕÊÎ ÒÆ ÉÎÊÓÁÈÔÒÙÆÎ ÆÕá ÊÎÉÎ
ÏÊÚÑÂÒÆ ÁÙÔÑÆ. ´Î ÕÖÔÉÎÆÈÖÆÛÂ× ÆØÛÆÐÊÄÆ× DIN VDE,
CEE, AFNOR ÏÆÎ ÁÐÐÊ× ÕÖÔÉÎÆÈÖÆÛÂ× ÕÔÚ ÎØÜâÔÚÒ ØÙÎ×
ÉÎÁÛÔÖÊ× ÜãÖÊ× ÕÖÂÕÊÎ ÒÆ ÙÌÖÔâÒÙÆÎ.
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00-02
Belgien / Belgique / Belgique
V.A.C. Machines B.V.B.A/S.P.R.L.
Kleine Pathoekeweg 13-15
B-8000 BRUGGE
Tel: 050 / 31 50 83
Fax: 050 / 31 55 80
Brasilien / Brasil / Brésil
TRUMPF MAQUINAS
Ind. E.Com.Ltda.
Av. Juruá 150-Alphaville
BR-06455-010 BARUERI - SAO PAULO
Tel: 011 / 421 533
Fax: 011 / 72 95 21 26
Dänemark / Denmark / Danemark
HANS JØRGENSEN VAERKTØY A/S
Grusgraven 9
DK-2880 BAGSVAERD
Tel: 044 / 44 24 66
Fax: 044 / 44 08 33
Deutschland / Germany / Allemagne
TRUMPF GmbH + Co. KG, Abt. 203
Johann-Maus-Str. 2
D-71254 DITZINGEN
Tel: 07156 / 3030
Fax: 07156 / 303 942
Finnland / Finnland / Finlande
OY TAMMESVIRTA + CO.
Lautatarhankatu 6
FIN-00580 HELSINKI
Tel: 09 / 774 0740
Fax: 09 / 7740 7411
Frankreich / France
TRUMPF S.A.R.L.
86, Allée des Erables
Paris Nord II
F-95956 ROISSY-CHARLES DE GAULLE Cédex
Tel: 01 / 48 17 80 40
Fax: 01 / 48 63 77 25
Griechenland / Greece / Grèce
D.PANAYOTIDIS & J. TSATSIS S.A.
Pireos Street 6
GR-183 46 MOSCHATO / ATHENS
Tel: 01 / 481 08 17
Fax: 01 / 482 96 73
Grossbritannien / Great Britain / Grande-bretagne
TRUMPF Ltd.
President Way
Airport Executive Park
GB-LUTON Beds. LU2 9NL
Tel: 01582 / 399 251
Fax: 01582 / 399 260
Italien / Italy / Italie
W. HOMBERGER & Co. S.P.A.
Via Ippolito d'Aste 1/1
I-16121 GENOVA
Tel: 010 / 57 65 300
Fax: 010 / 58 50 83
Japan / Nippon / Japon
TRUMPF Corporation
1-18-2 Hakusan / Midori-ku
J-YOKOHAMA 226
Tel: 045 / 931 5710
Fax: 045 / 931 5714
Korea / Korea / Corée
TRUMPF MASCHINEN KOREA CO LTD
4th Floor Inbang Building
#683 Dungchoun-Dong
Kangsuh-Ku
ROK-SEOUL 157-030
Tel: 02 / 3664 3071
Fax: 02 / 3664 3075
Niederlande / Netherlands / Pays-Bas
MOELLER & Co. N.V.
Oude Boekeloseweg 31
Postbus 10
NL-7550 AA HENGELO
Tel: 074 / 249 84 98
Fax: 074 / 243 20 06
Norwegen / Norway / Norvège
EGIL OULIE-HANSEN A/S
Ravnasveien 3 / Holmlia
Postbox 25 Hauketo
N-1206 OSLO 12
Tel: 022 / 62 05 00
Fax: 022 / 61 10 17
Österreich / Austria / Autriche
TRUMPF MASCHINEN AUSTRIA GmbH & Co. KG
Industriepark 24
A-4061 PASCHING
Tel: 07221 / 60 330
Fax: 07221 / 60 340
Polen / Polska
TRUMPF GmbH & Co. KG
Biuro w Polsce
Ul. Kryzowa 8
PL-61-541 POZNAN
Tel: 061 / 83 30 930
Fax: 061 / 83 30 930
Portugal / Portugal
AR & C INTERNACIONAL
Rua Tenente Valadim 744
P-4100 PORTO
Tel: 02 / 600 35 30
Fax: 02 / 600 35 31
Saudi Arabien, VAE, Kuwait, Syrien,
Jordanien, Jemen, Oman, Bahrein,
Palästina, Aegypten
Saudi Arabia, UAE, Kuwait, Syria,
Jordania, Yemen, Oman, Bahrein,
Palestine, Egypt
TRUMPF MIDDLE EAST
Heliopolis West
P O Box 5697
ET-11771 CAIRO
Tel: (0020) 02 / 417 06 83
Fax: (0020) 02 / 4183350
Schweden / Sweden / Suède
LUNA SVERIGE AB
Sandbergsvägen
S-441 80 ALINGSÅS
Tel: 0322 / 60 60 00
Fax: 0322 / 60 64 43
Schweiz / Switzerland / Suisse
TRUMPF Maschinen AG
Ruessenstraße 8
CH-6341 Baar
Tel: 041 / 7696-666
Fax: 041 / 7696-600
Singapur / Singapore / Singapour
Malaysia / Malaysia / Malaisie
TRUMPF PTE. LTD.
25 International Business Park
#02-28/29 German Centre
SGP-SINGAPORE 609916
Tel: 56 27 780
Fax: 56 27 788
Spanien / España / Espagne
TRUMPF MAQUINARIA S.A.
Avenida de Valdelaparra No. 13
E-28108 ALCOBENDAS / Madrid
Tel: 01 / 657 36 65
Fax: 01 / 661 63 67
Südafrika / South Africa / Afrique du Sud
TRACONSA PTY. LTD.
P.O. Box 3160
ZA-JOHANNESBURG 2000
Tel: 011 / 394 28 10
Fax: 011 / 970 17 92
Taiwan ROC / Taiwan R O C
TAIWAN DYNAMICS CORP.
4F No. 7, Alley 2, Lane 176
Fu-Tech 1 Rd. Hsi-Chih-Chen
RC-TAIPEI HSIEN
Tel: 02 / 694 88 77
Fax: 02 / 694 10 11
Tschechische Republik / Ceska Republika
TRUMPF s.r.o.
Stetkova 18
CZ-140 00 PRAHA 4
Tel: 02 / 42 33 29
Fax: 02 / 61 211 325
Türkei / Turkey / Turquie
BOZTAS A.S.
Tevfik Erdönmez Sok. No. 20/4
TR-80280 ESENTEPE-ISTANBUL
Tel: 0212 / 211 22 66
Fax: 0212 / 266 76 11
Ungarn / Hungary / Hongrie
FIMARLI
Hatar u. 56
H-1205 BUDAPEST
Tel: 01 / 285 23 02
Fax: 01 / 285 23 01
USA
TRUMPF Inc.
Farmington Industrial Park
USA-FARMINGTON, CT. 06032
Tel: 0860 / 677 97 41
Fax: 0860 / 678 17 04
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