Shindaiwa Edger 81532 User manual

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Engine
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SHINDAIWA OWNER’S/OPERATOR’S MANUAL
LE242 LAWN EDGER
WARNING!
Minimize the risk of injury to yourself and
others! Read this manual and familiarize yourself with
the contents. Always wear eye and hearing protection
when operating this unit.
Part Number 81532 Rev. 7/06
2
The Shindaiwa 242 Series hand held power
equipment has been designed and built to
deliver superior performance and reliability
without compromise to quality, comfort,
safety or durability.
Shindaiwa engines represent the leading
edge of high-performance engine technol-
ogy, delivering exceptionally high power
with remarkably low displacement and
weight. As an owner/operator, you’ll soon
discover for yourself why Shindaiwa is
simply in a class by itself!
Shindaiwa Inc. reserves the right to make
changes to products without prior notice,
and without obligation to make alterations
to units previously manufactured.
WARNING!
Never operate
power equipment of any
kind if you are tired or if you are under
the inuence of alcohol, drugs, medica-
tion or any other substance that could
affect your ability or judgement.
DO NOT OPERATE THIS UNIT
IF YOU ARE TIRED, ILL OR
UNDER THE INFLUENCE OF
ALCOHOL, DRUGS, OR
MEDICATION.
Throughout this manual are special
“Attention Statements”.
IMPORTANT!
The operational procedures described
in this manual are intended to help you
get the most from this unit as well as
to protect you and others from harm.
These procedures are guidelines for safe
operation under most conditions, and are
not intended to replace any safety rules
and/or laws that may be in force in your
area. If you have questions regarding your
242 series hand held power equipment,
or if you do not understand something in
this manual, your Shindaiwa dealer will be
glad to assist you. You may also contact
Shindaiwa, Inc. at the address printed on
the back of this Manual.
Introduction
PAGE
Attention Statements ...................................2
Safety Instructions .......................................2
Safety Labels .................................................4
Product Description .....................................5
Specifications ................................................5
Assembly and Adjustments .........................6
Mixing Fuel ..................................................7
Starting the Engine ......................................8
Stopping the Engine ....................................9
Adjusting Engine Idle ..................................9
Checking Unit Condition.............................9
Using a Hand Held Edger .........................10
Adjusting the Cutting Depth .....................10
General Maintenance ................................11
Replacing the Edger Blade........................14
Long Term Storage ....................................14
Troubleshooting Guide .............................15
Emission System Warranty .......................17
Contents
IMPORTANT!
The information contained in this owner’s/
operator’s manual describes units avail-
able at the time of publication.
CAUTION!
A statement preceded by the word
“CAUTION” contains information that
should be acted upon to prevent me-
chanical damage.
WARNING!
A statement preceded by the
triangular attention symbol and
the word “WARNING” contains infor-
mation that should be acted upon to
prevent serious bodily injury.
Work Safely
Shindaiwa Edgers operate at very
high speeds and can do serious damage
or injury if they are misused or abused.
Never allow a person without training or instruc-
tion to operate this unit!
Stay Alert
You must be physically and mentally fit to
operate this unit safely.
Safety Instructions
WARNING!
Minimize the Risk of Fire
NEVER smoke or light res near
the engine.
ALWAYS stop the engine and allow it
to cool before refueling. Avoid overll-
ing and wipe off any fuel that may have
spilled.
ALWAYS inspect the unit for fuel
leaks before each use. During each
rell, check that no fuel leaks from
around the fuel cap and/or fuel tank.
If fuel leaks are evident, stop using the
unit immediately. Fuel leaks must be
repaired before using the unit.
ALWAYS move the unit to a place well
away from a fuel storage area or other
readily ammable materials before
starting the engine.
NEVER place ammable material
close to the engine mufer.
NEVER operate the engine without
the spark arrester screen in place.
WARNING!
Never make unauthorized
attachment installations. Do not use at-
tachments not approved by Shindaiwa
for use on this unit.
NOTE:
A statement preceded by the word ”NOTE”
contains information that is
handy to know and may make your
job easier.
IMPORTANT!
A statement preceded by the word
“IMPORTANT” is one that possesses
special signicance.
Attention Statements
WARNING!
The engine exhaust from this
product contains chemicals known to
the State of California to cause can-
cer, birth defects or other reproductive
harm.
50 FEET
(15m)
Read and follow this operators
manual. Failure to do so could
result in serious injury.
Wear eye and hearing protection
at all times during the operation
of this unit.
Keep bystanders at least 50 feet
(15 m) away during operation.
Beware of thrown or ricocheted
objects.
Keep feet away from blade.
Rotating blade may cause
injury. Blade may continue
to rotate after unit is shut off.
3
WARNING!
Use Good Judgment
ALWAYS wear eye protection to
shield against thrown objects.
NEVER run the engine when trans-
porting the unit.
NEVER run the engine indoors! Make
sure there is always good ventilation.
Fumes from engine exhaust can cause
serious injury or death.
ALWAYS clear your work area of trash
or hidden debris that could be thrown
back at you or toward a bystander.
ALWAYS use the proper cutting at-
tachment.
ALWAYS stop the engine immediately
if it suddenly begins to vibrate or shake.
Inspect for broken, missing or improper-
ly installed parts or attachments.
NEVER use a non-Shindaiwa ap-
proved cutting attachment.
ALWAYS keep the unit as clean as
practical. Keep it free of loose vegeta-
tion, mud, etc.
ALWAYS hold the unit rmly with both
hands when edging, and maintain con-
trol at all times.
ALWAYS keep the handles clean.
ALWAYS disconnect the spark plug
wire before performing any mainten-
ance work.
Safety Instructions The Properly Equipped Operator
Always operate with
both hands firmly gripping
the unit.
Wear close-fitting clothing to
protect legs and arms. Gloves
offer added protection and
are strongly recommended.
Do not wear clothing or
jewelry that could get caught
in machinery
or underbrush.
Secure hair so it is
above shoulder
level. NEVER
wear shorts!
Wear hearing protection devices
and a broad-brimmed hat or
helmet.
Always wear eye protection such as
goggles or safety glasses.
Keep away from the rotating blade
at all times, and never lift a moving
attachment above waist-high.
Wear appropriate footwear (non-skid boots or shoes):
do not wear open-toed shoes or sandals. Never oper-
ate the unit while barefoot!
Keep a proper footing and
do not overreach
maintain your balance at
all times during operation.
Always make sure the
appropriate cutting attachment
shield is correctly installed
and in good condition.
Figure 1
4
Safety Labels
Figure 3
IMPORTANT
Safety and Operation Information
Labels: Make sure all information
labels are undamaged and readable.
Immediately replace damaged or miss-
ing information labels. New labels are
available from your local authorized
Shindaiwa dealer.
LE242
This label indicates the minimum
distance between front handle
and rear grip.
Be Aware of the Working Environment
Avoid long-term operation
in very hot or very cold
weather.
Make sure bystanders or observers
outside the 50-foot “danger zone”
wear eye protection.
Be extremely careful
of slippery terrain,
especially during rainy
weather.
Always make sure the ap-
propriate cutting attachment
shield is correctly installed.
If contact is made with a hard
object, stop the engine and
inspect the cutting attachment
for damage.
When operating in rocky terrain
or near electric wires or fences, use
extreme caution to avoid contact-
ing such items with the cutting
attachment.
Be constantly alert for objects
and debris that could be thrown
either from the rotating cutting
attachment or bounced from a
hard surface.
Reduce the risk of
bystanders being struck
by flying debris. Make
sure no one is within 50
feet (15 meters)—that’s
about 16 paces—of an
operating attachment.
Figure 2
50
FEET
50 FEET
(15m)
KEEP BYSTANDERS AWAY
AT LEAST 50 FEET (15m)
BEWARE OF THROWN OR
RICHOCHETED OBJECTS
KEEP AWAY FROM
ROTATING BLADE
Shindaiwa
READ THE
OPERATOR’S MANUAL
WEAR HEARING AND
ANSI Z87.1 APPROVED
EYE PROTECTION
P/N 19422-00046
5
Product Description
Figure 4
Specications
LE242 dry weight
(Including attachments) ..........................................12.8 lb./5.8 kg
Engine model .........................................................................S242E
Engine type.......................................................2-cycle with catalyst
Bore x stroke ............................................1.3 x 1.1 in./33 x 28 mm
Displacement ......................................................1.5 cu. in./ 23.9 cc
Maximum power .....................................................1.0 HP/0.8 kW
@ 8000 rpm (min
-1
)
Fuel/oil ratio .............................50:1 with ISO-L-EGD or JASO FC
class 2-cycle mixing oil*
Carburetor type...............................Walbro WYK, diaphragm-type
Fuel tank capacity ...................................................22.3 oz./670 ml
Ignition ...........................................................One-piece electronic,
transistor-controlled
Specifications are subject to change without notice.
Spark plug.....................................................................NGK BPMR6A
Air cleaner type..............................................................Non-reversible
Foam Filter Element
Starting method ............................................................................Recoil
Stopping method ................................................................Slide switch
Transmission type ................................Automatic, centrifugal clutch
w/bevel gear
EPA Emission
Compliance Period**..........................................................Category A
** The EPA emission compliance referred to on the emission compliance label
located on the engine, indicates the number of operating hours for which the
engine has been shown to meet Federal emission requirements. Category
C = 50 hours (Moderate), B = 125 hours (Intermediate) and A = 300 hours
(Extended).
* meets or exceeds these specifications and is
recommended for all Shindaiwa products.
LE242 LAWN EDGER
Outer Tube
Cutting
Attachment
Grip
Cutting
Attachment Shield
Gear case
Handle
Throttle
Trigger
Throttle
Interlock
Ignition
Switch
Fuel
Tank
IMPORTANT!
The terms “left”, “left-hand”, and “LH”;
“right”, “right-hand”, and “RH”; “front” and
“rear” refer to directions as viewed by the
operator during normal operation.
Using the accompanying illustrations as
a guide, familiarize yourself with this unit
and its various components. See Figure 4.
Understanding your unit helps ensure top
performance, long service life, and safer
operation.
WARNING!
Do not make unauthorized
modications or alterations to any of
these units or their components.
Prior to Assembly
Before assembling, make sure you have all
the components required for a complete unit:
Engine and outer tube assembly with
handle
Gearcase/Debris shield assembly
Kit containing this manual and tool kit
for routine maintenance. Tool kits vary
by model and may include a hex wrench,
a spark plug/screwdriver combination
wrench, and a scraper
.
Carefully inspect all components for damage.
6
251043
3/16-1/4 inch (4-6 mm)
Throttle Free Play
Adjust Throttle Lever Free Play
1. Loosen the air cleaner cover knob and
remove the air cleaner cover.
See Figure 7.
2. Loosen the lock nut on the cable ad-
juster. See Figure 8.
Cable
Adjuster
Assembly and Adjustments
Figure 7
Figure 8
The throttle lever free play should be ap-
proximately 3/16-1/4 inch (4-6 mm). See
Figure 6. Make sure that the throttle lever
operates smoothly without binding.
If it becomes necessary to adjust the lever
free play, follow the procedures and illustra-
tions that follow.
Figure 6
3. Turn the cable adjuster in or out as
required to obtain proper free play
3/16-1/4 inch (4-6 mm). See Figure 8.
4. Tighten the locknut.
Lock
Nut
5. Reinstall the air cleaner cover.
Assembly and Adjustments
Install Gearcase Assembly
1. Loosen gearcase clamp screw.
2. Remove the gearcase index screw.
3. Slide the gearcase oriented as shown in
Figure 5 onto the shaft tube insuring that
the flex drive is engaged in the gearcase.
NOTE:
It may be necessary to pull the flex cable out
from the shaft tube, engage into the gearcase
and then slide the assembly onto the shaft tube.
4. Reinstall the index screw and tighten
securely.
5. Tighten the clamp screw and torque to
52 – 69 inch pounds.
Figure 5
7
1. Place the edger on a flat, level surface.
2. Clear any dirt or other debris from
around the fuel filler cap.
3. Remove the fuel cap, and fill the tank
with clean, fresh fuel.
4. Reinstall the fuel filler cap and tighten
firmly.
Filling the Fuel Tank
WARNING!
Minimize the risk of re!
STOP engine before refueling.
ALWAYS allow the engine to cool
before refueling!
Wipe all spilled fuel and move the
engine at least 10 feet (3 meters)
from the fueling point and source
before restarting!
NEVER start or operate this unit if
there is a fuel leak.
NEVER start or operate this unit if
the carburetor, fuel lines, fuel tank
and/or fuel tank cap are damaged.
NEVER smoke or light any res
near the engine or fuel source!
NEVER place any ammable ma-
terial near the engine mufer!
NEVER operate the engine with-
out the mufer and spark arrester
in good working condition.
Mixing Fuel
CAUTION!
This engine is designed to operate on
a 50:1 mixture consisting of unleaded
gasoline and ISO-L-EGD or JASO FC
class 2-cycle mixing oil only. Use of
non-approved mixing oils can lead to
excessive carbon deposits.
CAUTION!
Some types of gasoline contain alcohol
as an oxygenate. Oxygenated gaso-
line may cause increased operating
temperatures. Under certain condi-
tions, alcohol-based gasoline may also
reduce the lubricating qualities of some
2-cycle mixing oils. Never use any
type of gasoline containing more than
10% alcohol by volume! Generic oils
and some outboard oils may not be
intended for use in high-performance
2-cycle engines, and should never be
used in your Shindaiwa engine
.
Use only fresh, clean unleaded gasoline
with a pump octane of 87 or higher.
Mix all fuel with a 2-cycle air-cooled mix-
ing oil that meets or exceeds
ISO-L-EGD and/or JASO FC classified
oils at 50:1 gasoline/oil ratio.
Examples of 50:1 mixing quantities
1 gallon of gasoline to 2.6 oz. mixing oil
5 liters of gasoline to 100 ml. mixing oil
IMPORTANT!
Mix only enough fuel for your immediate
needs! If fuel must be stored longer than
30 days and oil with fuel stabilizer
is not used, it should rst be treated with a
fuel stabilizer such as STA-BIL™.
Oil is a registered JASO FC clas-
sified oil and also meets or exceeds ISO-L-
EGD performance requirements. Shindaiwa
One is recommended for use in all Shindaiwa
low emissions engines.Shindaiwa One also
includes a fuel stabilizer.
8
WARNING!
Never start the engine from
the operating position.
When the Engine Starts...
After the engine starts, allow the engine
to warm up at idle 2 or 3 minutes before
operating the unit.
Advancing the throttle makes the cut-
ting attachment turn faster; releasing
the throttle permits the attachment to
stop turning. If the cutting attachment
continues to rotate when the engine
returns to idle, carburetor idle speed
should be adjusted (see “Adjusting
Engine Idle” on next page).
IMPORTANT!
If the engine fails to start after several at-
tempts with the choke in the closed posi-
tion, the engine may be ooded with fuel.
If ooding is suspected, move the choke
lever to the open position and repeatedly
pull the recoil starter to remove excess
fuel and start the engine. If the engine still
fails to start, refer to the troubleshooting
section of this manual.
WARNING!
The cutting attachment may
rotate when the engine is started!
5. When the engine starts, slowly move the
choke lever to the “OPEN” position. See
Figure 13. (If the engine stops after the
initial start, close the choke and restart.)
Starting the Engine
2. Press the primer bulb until fuel can be
seen flowing in the transparent return
tube.
IMPORTANT!!
Engine ignition is controlled by a two position switch mounted on the throttle housing labeled, “I” for ON or START and
“O” for OFF or STOP.
Figure 9
IMPORTANT!
The primer system only pushes fuel
through the carburetor. Repeatedly
pressing the primer bulb will not ood the
engine with fuel.
XST013
4. While holding the outer tube firmly with
left hand. Use your other hand to slowly
pull the recoil starter handle until resis-
tance is felt, then pull quickly to start the
engine.
Make sure the
cutting attach-
ment
is clear of ob-
structions!
Figure 12
CAUTION!
Do not pull the recoil starter to the end
of the rope travel. Pulling the recoil
starter to the end of the rope travel
can damage the starter.
ON
1. Slide the ignition switch to the “ON”
position. See Figure 9.
3. Set the choke lever to the CLOSED
position if engine is cold.
Primer Bulb
Return Tube
Figure 10
Closed
Figure 11
Figure 13
Open
9
251029
Idle the engine briefly before stopping
(about 2 minutes), then slide the ignition
switch to the “O” (Engine OFF) position.
Stopping the Engine
Adjusting Engine Idle
Figure 14
OFF
The engine must return to idle speed
whenever the throttle lever is released.
Idle speed is adjustable, and must be set
low enough to permit the engine clutch to
disengage the cutting attachment.
Idle Speed Adjustment
WARNING!
The cutting attachment must
NEVER rotate at engine idle! If
the idle speed cannot be adjusted by
the procedure described here, return
the trimmer to your Shindaiwa dealer for
inspection.
1. Place the trimmer on the ground, then
start the engine, and then allow it to idle
2-3 minutes until warm.
2. If the attachment rotates when the
engine is at idle, reduce the idle speed
by turning the idle adjustment screw
counter-clockwise. See Figure 15.
3. If a tachometer is available, the engine idle
speed should be final adjusted to 3,000
(±250) rpm (min
-1
).
4. Carburetor fuel mixture adjustments are
preset at factory and cannot be serviced
in the field.
NEVER operate the unit with the cut-
ting attachment shield or other protective
devices removed!
WARNING!
A cutting attachment shield or
other protective device is no guaran-
tee of protection against ricochet. YOU
MUST ALWAYS GUARD AGAINST FLY-
ING DEBRIS!
Use only authorized Shindaiwa parts
and accessories with your Shindaiwa trim-
mer. Do not make modifications to this unit
without written approval from Shindaiwa, Inc.
Checking Unit Condition
ALWAYS make sure the cutting attach-
ment is properly installed and firmly tight-
ened before operation.
NEVER use a cracked or warped cutting at-
tachment: replace it with a serviceable one.
ALWAYS make sure the cutting attach-
ment fits properly into the appropriate
attachment holder. If a properly installed at-
tachment vibrates, replace the attachment
with new one and re-check.
ALWAYS stop the engine immediately and
check for damage if you strike a foreign
object or if the unit becomes tangled. Do
not operate with broken or damaged equip-
ment.
NEVER allow the engine to run at high
RPM without a load. Doing so could dam-
age the engine.
NEVER operate a unit with worn or dam-
aged fasteners or attachment holders.
Figure 15
Idle Adjusting
Screw
10
Using a Hand-held Edger
 Do not pull the unit backward over the
ground with the engine running. Doing
so will tend to bury the blade.
Regular and frequent use of the edger
will make a neater lawn, and a frequently
trimmed edge will be easier to maintain.
Before edging, make sure the area is
soft enough so the blade does not bog
down. If necessary, water the area before
edging.
 Remove debris and other obstacles that
could be thrown by the rotating blade.
 Plan your work so the edger blade is
always on your right-hand side.
 Begin each pass by positioning the unit
over the work, and with the engine run-
ning at about half-throttle. Slowly lower
the blade to the ground while applying
full throttle. See Figure 16.
 Do not move the edger into the work so
fast that the engine or blade bogs down.
Guidelines for Operating the Edger
Figure 16
WARNING!
Wear eye protection, long pants,
and boots when operating this
machine!
Whenever you strike a hard
object with the blade, always stop
the edger and carefully inspect
the blade for damage. NEVER
OPERATE THE EDGER WITH A
DAMAGED BLADE!
CAUTION!
Low-speed edging can lead to prema-
ture clutch failure.
26021
The edger’s depth of cut is controlled by a
combination of operator height, blade wear,
and the positioning of the edger’s guide
wheel.
To adjust blade height:
1. Loosen the guide wheel adjusting knob.
See Figure 17.
2. Raise or lower the guide wheel to the
desired setting. See Figure 17a.
3. Tighten the guide wheel adjusting knob
firmly . See Figure 17.
Adjusting the Cutting Depth
Guide Wheel
Adjusting knob
The numbers are for
reference only; they do
NOT refer to depth in
inches
Figure17
Figure 17a
Guide Wheel
WARNING!
Never adjust the guide wheel while the
engine is running.
NOTE
Guide wheel adjustment is also required to
compensate for blade wear.
WARNING!
Use only Shindaiwa replace-
ment edger blades.
11
WARNING!
Before performing any mainte-
nance, repair or cleaning work on the
unit, make sure the engine and cutting
attachment are completely stopped.
Disconnect the spark plug wire before
performing service or maintenance work.
WARNING!
Non-standard parts may not oper-
ate properly with your unit and may cause
damage and lead to personal injury.
General Maintenance
IMPORTANT!
MAINTENANCE, REPLACEMENT OR
REPAIR OF EMISSION CONTROL
DEVICES AND SYSTEMS MAY BE
PERFORMED BY ANY REPAIR
ESTABLISHMENT OR INDIVIDUAL;
HOWEVER, WARRANTY REPAIRS
MUST BE PERFORMED BY A DEALER
OR SERVICE CENTER AUTHORIZED
BY SHINDAIWA CORP. THE USE OF
PARTS THAT ARE NOT EQUIVALENT IN
PERFORMANCE AND DURABILITY TO
AUTHORIZED PARTS MAY IMPAIR THE
EFFECTIVENESS OF THE EMISSION
CONTROL SYSTEM AND MAY HAVE
A BEARING ON THE OUTCOME OF A
WARRANTY CLAIM.
Mufer
This unit must never be operated with a
faulty or missing spark arrester or muf-
fler. Make sure the muffler is well secured
and in good condition. A worn or damaged
muffler is a fire hazard and may also cause
hearing loss.
Spark Plug
Keep the spark plug and wire connections
tight and clean.
Fasteners
Make sure nuts, bolts, and screws (except
carburetor adjusting screws) are tight.
Daily Maintenance
Prior to each work day, perform the
following:
NOTE:
Using non-standard replacement parts could
invalidate your Shindaiwa warranty.
 Remove dirt or debris from the engine,
check the cooling fins and air cleaner for
clogging and clean them as necessary.
10-Hour Maintenance
Every 10 hours of operation (more fre-
quently in dusty or dirty conditions):
 Remove the air cleaner element.
See Figure 18. Clean or replace as
necessary. To clean element: wash it
thoroughly in soap and water. Let it
dry before reinstalling the element.
CAUTION!
Do not operate the unit if the air
cleaner or element is damaged, or if
the element is wet.
Figure 18
 Carefully remove any accumulation of
dirt or debris from the muffler or the
fuel tank. Dirt build-up in these areas
could cause engine overheating, induce
premature wear, or create a fire hazard.
 Check for loose or missing screws or
components. Make sure the cutting at-
tachment is securely fastened.
Check the entire unit for leaking fuel or
grease.
 Never repair a damaged blade
by welding, straightening, or by
modifying its shape. An altered
blade may break during operation,
resulting in serious personal injury.
 Blades are not interchangeable be-
tween Shindaiwa edgers and trimmer/
brushcutter models. Operating any
unit with a blade or attachment not
approved for that unit can be hazard-
ous and may cause serious injury.
WARNING!
Unscrew
Fastener
Remove and
clean or replace
the element
12
Every 10 to 15 hours of operation:
 Remove and clean the spark plug. Adjust
the spark plug electrode gap to 0.024
0.028 inch (0.6-0.7 mm). If the spark
plug must be replaced, use only an
NGK BPMR6A or equivalent resistor
type spark plug of the correct heat
range. See Figure 19.
CAUTION!
Before removing the spark plug, clean
the area around the plug to prevent
dirt and debris from getting into the
engine’s internal parts.
10/15-Hour Maintenance
Figure 19
NOTE:
The NGK
BPMR6A
also meets the require-
ments for electro magnetic compliance (EMC).
Every 50 hours of operation (more
frequently in dusty or dirty conditions):
Remove the cylinder cover and clean
grass and dirt from the cover and cylin-
der fins.
Remove the cutting attachment, cutting
attachment holder and gear shaft collar.
Remove the filler plug from the side
of the gearcase and press new grease
into the gearcase until grease is pushed
out. Use only lithium-base grease such
as Shindaiwa Gear Case Lubricant or
equivalent. See figure 20.
50-Hour Maintenance
Use a hooked wire to extract the fuel filter
from inside the fuel tank. See figure 21.
Lubricate the Flexible Shaft.
Lack of lubrication will cause rapid wear to
the flexible shaft and also to the shaft tube
liner, resulting in increased vibration and
greatly decreased service life. Remove and
lubricate the flexible shaft as follows:
1. Loosen the gearcase clamp screw.
2. Remove the gearcase index screw.
3. Slide the gearcase and shield assembly
from the shaft tube.
4. Pull the flexible shaft from the shaft tube
assembly, and clean the shaft thorough-
ly in solvent.
5. Inspect the shaft carefully, and replace
if worn or damaged. If flexible shaft
is worn and needs replacement, liner
should also be replaced.
6. Coat the entire length of the shaft with
Shindaiwa Premium Gearcase Lube (or
equivalent), and reinstall the shaft in the
shaft tube assembly.
NOTE:
For extended shaft life, the flexible cable
should be reversed end-for-end during the
reinstallation process.
7. Insert the flexible shaft into the female
end of the gearcase pinion.
8. Install the gearcase on the shaft tube in
the reverse order of removal.
Gearcase Index
Screw
Shaft Tube
Flexible Shaft
CAUTION!
Make sure you do not pierce the fuel
line with the end of the hooked wire.
The line is delicate and can be dam-
aged easily.
Figure 22
New
Grease
Figure 20
Old
Grease
Shaft
Bolt
Bolt
Guard
Holder
A
Holder
B
Output
Shaft Collar
Blade
Remove and replace the filter element.
Before reinstalling the new filter ele-
ment, inspect the condition of all the
fuel system components (fuel pick-up
line, fuel return line, tank vent line, tank
vent, fuel cap and fuel tank). If damage,
splitting or deterioration is noted, the
unit should be removed from service
until it can be inspected or repaired by a
Shindaiwa-trained service technician.
XST021
Clean the
spark plug and
check the gap
at the electrode.
0.024–0.028 inch
(0.6–0.7 mm)
Figure 21
Filter Element
Hooked
Wire
13
Gearcase Protector
(P/N 72958-16210)
Nut
Inspect the Gearcase Protector
The metal gearcase protector (p/n 72958-
16210) is installed to protect the gearcase
flange from damage when working close to
sidewalks or other abrasive surfaces, and
should be routinely inspected for damage
or excessive wear.
When replacing the protector, inspect to be
sure that both of the protector mounting
screws are firmly tightened and each screw
is locked in place with a nut as shown.
CAUTION!
The D-shaped shim washer must be
positioned with its at edge toward the
shaft tube.
D-shaped
Shim Washer
Flat
(toward tube)
Shaft
Tube
Gearcase
Figure 23
Figure 24
50-Hour Maintenance (continued)
135-hour Maintenance
Every 135 hours of operation,
remove and clean the muffler.
WARNING!
Never operate this trimmer
with a damaged or missing mufer or
spark arrester! Operating with missing
or damaged exhaust components is
a re hazard, and can also damage
your hearing!
1. Remove the spark plug boot.
2. With a 3 mm hex wrench remove the 1
muffler cover and 3 engine cover screws
and the engine cover. See Figure 25.
3. With a Phillips type screwdriver remove
the 5 screws holding the spark arrester
screen and cover to the muffler. See
Figure 25.
4. Remove the screen and clean it with a
stiff bristle brush.
5. With a 4 mm hex wrench remove the 3
muffler bolts and the muffler.
See Figure 25.
6. Inspect the cylinder exhaust port for any
carbon buildup.
7. Gently tap the muffler on a wood surface
to dislodge any loose carbon.
Engine Cover
Screws
IMPORTANT!
If you note excessive carbon buildup, consult
with an authorized Shindaiwa servicing
dealer.
8. Reassemble the spark arrester, muffler
and engine cover in the reverse order of
disassembly.
Figure 25
Muffler
Cover
Engine
Cover
Muffler
Cover Screw
Spark Arrester
Screen
Muffler
Gasket
Muffler
Spark Arrester
Cover
Gasket
Screws
Mufer
Screws
Outlet
14
Long Term Storage
Remove the spark plug and pour about
1/4 ounce of 2-cycle mixing oil into the
cylinder through the spark plug hole.
Slowly pull the recoil starter 2 or 3 times
so oil will evenly coat the interior of the
engine. Reinstall the spark plug.
Before storing the unit, repair or replace
any worn or damaged parts.
Remove the air cleaner element from the
carburetor and clean it thoroughly with
soap and water. Let dry and reassemble
the element.
Store the unit in a clean, dust-free area.
Whenever the unit will not be used for 30
days or longer, use the following proce-
dures to prepare it for storage:
Clean external parts thoroughly.
Drain all the fuel from the fuel tank.
IMPORTANT!
All stored fuels should be stabilized with a
fuel stabilizer such as STA-BIL™, if
oil with fuel stabilizer is not used.
Remove the remaining fuel from the fuel
lines and carburetor.
1. Prime the primer bulb until no more fuel
is passing through.
2. Start and run the engine until it
stops running.
3. Repeat steps 1 and 2 until the engine will
no longer start.
CAUTION!
Gasoline stored in the carburetor
for extended periods can cause hard
starting and could also lead to
increased service and maintenance
cost.
Replacing the Edger Blade
26118
Holder A
Edger
Blade
Lock the
shaft
Holder B
Output Shaft
Bolt
Bolt
Guard
Figure 26
WARNING!
Always wear gloves when handling the
edger blade.
1. Align the hole in holder A with the
matching hole in the gearcase and then
use the hex wrench to temporarily lock
the output shaft.
2. Use the combination wrench to loosen
the shaft bolt then remove the output
shaft bolt, Holder B and the edger blade
from the gearcase.
3. Mount the edger blade and holder B
onto the shaft, and then install the bolt
guard and shaft bolt (turn bolt counter-
clockwise to install). See Figure 26.
4. Align the hole in holder A with the
matching hole in the gearcase, and then
use the hex wrench to temporarily lock
the output shaft. See Figure 26.
5. Use the combination wrench to firmly
tighten the shaft bolt. Remove the hex
wrench. See Figure 26.
15
Troubleshooting Guide
ENGINE DOES NOT START
Does the engine crank?
Faulty recoil starter.
Fluid in the crankcase.
Internal damage.
Consult with an authorized servicing dealer.
Consult with an authorized servicing dealer.
Consult with an authorized servicing dealer.
NO
Good compression?
Loose spark plug.
Excess wear on cylinder, piston, rings.
Tighten and re-test.
NO
YES
Does the tank contain
fresh fuel of the proper
grade?
Refill with fresh, clean unleaded gasoline with
a pump octane of 87 or higher mixed with
a 2-cycle air cooled mixing oil that meets or
exceeds ISO-L-EGD and/or JASO FC classified
oils at 50:1 gasoline/oil ratio.
Fuel incorrect, stale or contaminated;
mixture incorrect.
NO
YES
Is fuel visible and moving
in the return line when
priming?
Check for clogged fuel filter and/or vent.
Priming pump not functioning properly.
Replace fuel filter or vent as required; restart.
Consult with an authorized servicing dealer.
NO
Is there spark at the spark
plug wire terminal?
The ignition switch is in “O” (OFF)
position.
Shorted ignition ground.
Faulty ignition unit.
Move switch to “I” (ON) position and restart.
NO
YES
YES
Check the spark plug.
If the plug is wet, excess fuel may be in
the cylinder.
The plug is fouled or improperly gapped.
The plug is damaged internally or of the
wrong size.
Crank the engine with the plug removed,
reinstall the plug, and restart.
Clean and regap the plug to 0.024 - 0.028
inch (0.6 - 0.7 mm). Restart.
Replace the plug with an NGK BPMR6A or
equivalent resistor type spark plug of the
correct heat range. Set spark plug electrode
gap to 0.024-0.028 inch (0.6-0.7 mm).
YES
What To Check Possible Cause Remedy
Is the engine overheating?
Operator is overworking the unit.
Carburetor mixture is too lean.
Improper fuel ratio.
Fan, fan cover, cylinder fins dirty
or damaged.
Carbon deposits on the piston or in
the muffler.
Cut at a slower rate.
Consult with an authorized servicing dealer.
Refill with fresh, clean unleaded gasoline with
a pump octane of 87 or higher mixed with
a 2-cycle air cooled mixing oil that meets or
exceeds ISO-L-EGD and/or JASO FC classified
oils at 50:1 gasoline/oil ratio.
Clean, repair or replace as necessary.
Consult with an authorized servicing dealer.
What To Check Possible Cause Remedy
Engine is rough at all
speeds. May also have
black smoke and/or
unburned fuel at the
exhaust.
Clogged air cleaner element.
Loose or damaged spark plug.
Air leakage or clogged fuel line.
Water in the fuel.
Piston seizure.
Faulty carburetor and/or diaphragm.
Service the air cleaner element.
Tighten or replace.
Repair or replace filter and/or fuel line.
Replace the fuel. See page 7.
Consult with an authorized servicing dealer.
Engine is knocking.
Overheating condition.
Improper fuel.
Carbon deposits in the combustion
chamber.
See above.
Check fuel octane rating; check for presence of
alcohol in the fuel (pg. 7). Refuel as necessary.
Consult with an authorized servicing dealer.
LOW POWER OUTPUT
16
Poor acceleration.
Clogged air filter.
Clogged fuel filter.
Lean fuel/air mixture.
Idle speed set too low.
Clean the air filter.
Replace the fuel filter.
Consult with an authorized servicing dealer.
Adjust: 3,000 (±250) RPM (min
-1
).
Symptom Possible Cause Remedy
Engine stops abruptly.
Switch turned off.
Fuel tank empty.
Clogged fuel filter.
Water in the fuel.
Shorted spark plug or loose terminal.
Ignition failure.
Piston seizure.
Reset the switch and restart.
Refuel. See page 7.
Replace fuel filter.
Drain; replace with clean fuel. See page 7.
Clean and replace spark plug, tighten
the terminal.
Replace the ignition unit.
Consult with an authorized servicing dealer.
Engine difficult to shut off.
Ground (stop) wire is disconnected or
switch is defective.
Overheating due to incorrect spark plug.
Overheated engine.
Test and replace as required.
Idle engine until cool.
Clean and regap the plug to 0.024 - 0.028
inch (0.6 - 0.7 mm). Correct plug: NGK BPMR6A
or equivalent resistor type spark plug of the
correct range.
Idle engine until cool.
Cutting attachment
rotates at engine idle.
Set idle: 3,000 (±250) RPM (min
-1
).
Replace spring/shoes as required, check
idle speed.
Inspect and re-tighten holders securely.
Engine will not idle down.
Engine idle set too high.
Engine has an air leak.
Set idle: 3,000 (±250) RPM (min
-1
).
Consult with an authorized servicing dealer.
Engine idle too high.
Broken clutch spring or worn clutch
spring boss.
Loose attachment holder.
Troubleshooting Guide (continued)
ADDITIONAL PROBLEMS
ADDITIONAL PROBLEMS
Symptom Possible Cause Remedy
Excessive vibration.
Warped or damaged cutting attachment.
Loose gearcase.
Bent main shaft/worn or damaged
liner.
Inspect and replace attachment as required.
Tighten gearcase securely.
Inspect and replace as necessary.
Cutting attachment will
not rotate.
Shaft not installed in powerhead or
gearcase.
Broken shaft.
Damaged gearcase.
Inspect and reinstall as required.
Consult with an authorized servicing dealer.
17
Your Warranty Rights and
Obligations
The California Air Resources Board, the U.S. Environmental
Protection Agency and Shindaiwa Corp. are pleased to explain
the emission control system warranty on your new small off-road
(non-road) engine.
In California, new small off-road engines must be designed,
built, and equipped to meet the State’s stringent anti-smog
standards. In other states, new 1997 and later non-road engines
must meet the Federal EPA’s stringent anti-smog standards.
Shindaiwa Corp. must warrant the emission control system on
your small off-road engine for the periods of time listed below,
provided there has been no abuse, neglect, or improper mainte-
nance of your small off-road engine.
Your engine emission control system includes parts such as
the carburetor, the ignition system and, if equipped, the catalytic
converter. These components are specifically listed below.
Where a warrantable condition exists, Shindaiwa Corp. will
repair your small off-road engine at no cost to you including
diagnosis, parts, and labor.
Manufacturers Warranty
Coverage
When sold within the U.S., this engine’s emission control
system is warranted for a period of two (2) years from the date
this product is first delivered to the original retail purchaser.
During the warranty period, Shindaiwa Corp. will, at their
option, repair or replace any defective emission-related compo-
nent on this engine. During the original Warranty Period, these
Warranty Rights are automatically transferable to subsequent
owners of this product.
What is Covered by this
Warranty
1. Carburetor Internal Components
Throttle Valve, Needle, Jet, Metering Diaphragm
2. Ignition System Components
Ignition Coil
Flywheel Rotor
3. Catalytic Converter (if originally equipped)
The emission control system for your particular Shindaiwa
engine may also include certain related hoses and connectors.
Emission System Warranty Statement
Owners Warranty
Responsibilities
As the small off-road engine owner, you are responsible
for the performance of the required maintenance listed in this
owners manual. Shindaiwa Corp. recommends that you retain
all receipts covering maintenance on your small off-road engine,
but Shindaiwa Corp. cannot deny warranty solely for the lack
of receipts or for your failure to ensure the performance of all
scheduled maintenance.
As the small off-road engine owner, you should be aware,
however, that Shindaiwa Corp. may deny you warranty coverage
if your small off-road engine or a part has failed due to abuse,
neglect, improper maintenance, or unapproved modifications.
You are responsible for presenting your small off-road engine
to an authorized Shindaiwa Dealer as soon as a problem ex-
ists. The warranty repairs should be completed in a reasonable
amount of time, not to exceed 30 days.
If you have any questions regarding your warranty rights
and responsibilities, you should contact a Shindaiwa customer
service representative at (503) 692-3070 or your local Shindaiwa
Dealer.
Consequential Damages
In the event that other component parts of this product are
damaged by the failure of a warranted part, Shindaiwa Corp. will
repair or replace such component parts at no charge to you.
What is Not Covered
Failures caused by abuse, neglect, or improper
maintenance procedures.
Failures caused by the use of modified or non-approved parts
or attachments.
This Warranty is Administered by:
Shindaiwa Inc.
11975 S.W. Herman Rd.
Tualatin, OR 97062
(503) 692-3070
18
Shindaiwa Inc.
11975 S.W. Herman Rd.
Tualatin, Oregon 97062 USA
Telephone: 503 692-3070
Fax: 503 692-6696
www.shindaiwa.com
NOTES
Shindaiwa Corp.
Head Office:
6-2-11, Ozuka-Nishi
Asaminami-Ku, Hiroshima
731-3167, Japan
Telephone: 81-82-849-2220
Fax: 81-82-849-2481
©2006 Shindaiwa, Inc.
Part Number 81532
Revision 7/06
Shindaiwa is a registered trademark
of Shindaiwa, Inc.
Specifications subject to change without notice.
18
Shindaiwa Inc.
11975 S.W. Herman Rd.
Tualatin, Oregon 97062 USA
Teléfono: 503 692-3070
Fax: 503 692-6696
www.shindaiwa.com
NOTAS
Shindaiwa Corp.
Head Office:
6-2-11, Ozuka-Nishi
Asaminami-Ku, Hiroshima
731-3167, Japan
Teléfono: 81-82-849-2220
Fax: 81-82-849-2481
©2006 Shindaiwa, Inc.
Despida el Número 81532
Revisión 7/06
Shindaiwa es una marca
registrada registrada de
Shindaiwa, Inc.
Especificaciones sujetas a
cambio sin previo aviso.
17
Sus Derechos y Obligaciones de Garantía
La Junta de Recursos de Aire de California, La Agencia de
Protección del Ambiente Estadounidense y Corp. se complacen
en explicar la guarantía del sistema de control de emisión de su
nuevo motor pequeño (no para el uso en automóviles).
En California, los motores pequeños (no para el uso en
automóviles) están diseñados, construídos y equipados para
cumplir con las normas exigentes de anti-smog del Estado de
California. En otros estados, los motores nuevos (no para el uso
en automóviles) de 1997 para adelante deben cumplir las normas
federales exigentes de la EPA de anti-smog. Shindaiwa Corp.
debe garantizar el sistema de control de emisión de su motor
pequeño (no para el uso en automóviles) durante los periódos
mencionados abajo, asumiendo que no haya habido abuso, negli-
gencia o mantenimiento impropio en su motor pequeño (no para
el uso en automóviles).
Su sistema de control de emisión incluye partes, tal como el
carburador, el sistema de encendido, y, si equipado, convertidor
catalítico. Estos componentes están mencionados especifica-
mente abajo.
Cuando exista una condición bajo garantía , Shindaiwa Corp.
reparará su pequeño motor (no para el uso en automóviles) sin
costo alguno para usted incluyendo el diagnóstico, repuestos y
mano de obra.
Cobertura de la Garantía del Fabricante
Cuando vendido dentro de los Estados Unidos, el sistema
de control de emisión de este motor está garantizado por un
periódo de dos (2) años desde la fecha en que el producto es
entregado por primera vez al comprador minorista original .
Durante el periódo de la garantía, Shindaiwa Corp. reparará
o cambiará, a su discreción, cualquier componente defectuoso
relacionado con el sistema de emisión del motor. Durante el
periódo original de la garantía, estos derechos de garantía son
automáticamente transferibles a propietarios subsiguientes de
este producto.
Que Está Cubierto Por Esta Garantía
1. Los componentes internos del carburador.
n La válvula de aceleración, la aguja, pitón,
Diafragma Medidor.
2. Los componentes del sistema de encendido.
n Rosca del arrancador.
n Rotor del volante.
3. Convertidor catalítico (si está originalmente equipado).
El sistema de control de emisión de su motor Shindaiwa
pu-
ede también incluir ciertas mangueras y conexiones particulares.
Declaración de Garantía del Sistema de Emisión
Responsabilidades de Garantía del Propietario
Como propietario del motor pequeño (no para el uso en au-
tomóviles), es usted responsable por el rendimiento del manten-
imiento requerido y mencionado en este manual del propietario.
Shindaiwa Corp. recomienda que guarde todo los recibos que
prueben el mantenimiento de su motor pequeño (no para el
uso en automóviles), pero Shindaiwa Corp. no puede negar la
garantía solamente por la falta de recibos o por no llevar a cabo
los mantenimientos programados.
Como propietario del motor pequeño (no para el uso en
automóviles), debe saber que Shindaiwa Corp. puede negarle la
cobertura de garantía si su motor o sus partes han fallado debido
a abuso, negligencia, mantenimiento impropio, o modificaciones
no autorizadas.
Usted es responsable de presentar su pequeño motor (no
para el uso en automóviles) a un centro de servicio Shindaiwa
autorizado tan pronto como se presente un problema. Las
reparaciones bajo garantía deben ser completadas en un tiempo
razonable que no exceda de 30 días.
Si tiene alguna pregunta con respecto a sus derechos y
responsabilidades de garantía, usted debe contactar a un repre-
sentante del servicio al cliente de Shindaiwa al
(503) 692-3070 o a su centro local de servicio Shindaiwa.
Daños Consiguientes
En el evento de que alguna otra parte de los componentes de
este producto estén dañadas debido a la falla de alguna parte
bajo la garantía, Shindaiwa Corp., reparará o cambiará tales
partes sin costo alguno para usted.
Que No Est Cubierto
n Fallas causadas por abuso, negligencia, o mantenimiento
impropio.
n Fallas causadas por el uso de piezas o accesorios modificados
o no autorizados.
Esta garantía es administrada por:
Shindaiwa Inc.
11975 SW Herman Rd
Tualatin, OR 97062
Telefono: 503 692 3070
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Shindaiwa Edger 81532 User manual

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